Illinois Tool Works SIMCO PulseFlow PFC User manual

2257 North Penn Road
Hatfield, PA 19440
Phone: [phone]
Fax: [phone]
Publication 5100941 Rev A
INSTRUCTIONS
Operation / Maintenance
PFC
PulseFlow Controller
SIMCO’s PulseFlow Controller (PFC) DC pulse and steady state ionizer power supply.
SECTION 1. Description
2. Specifications
3. Safety Procedures
4. Installation
5. Operating Instructions
6. Cleaning & Maintenance
7. Customer Service
8. Replacement Parts
9. Warranty
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PulseFlow Controller
Installation & Operating Instructions
Section 1 Description
The PulseFlow Controller incorporates both Pulse and Steady State DC technologies and is the power
source for the PulseBar line of products. The PulseFlow controller has four operational ranges from
10hz to 1.0hz in pulse mode and SS for Steady State DC operation. One PulseFlow Controller can
power up to 20 electrode pairs of PulseBar. The compact size of the PulseFlow Controller offers
versatile mounting in almost any application.
Section 2 Specifications
Input Power: 4 watts
Nominal Line Voltage: 100 - 120 / 230 VAC 50/60 Hz.
Output Voltage Range: 3.5 kv. to 8.0 kv. D.C. (Pos. & Neg.)
Output Current Range: 3.0 ua to 7.0 ua D.C.
Cycle
Pulse Rate: Sw. Pos. Freq. Time
10Hz 10Hz 100ms.
2.2Hz 2.2Hz. 450ms.
1.3Hz 1.3Hz 750ms.
1.0Hz 1.0Hz. 1000ms.
SS 0Hz Steady State (DC)
Temp. Range: +32ºF to 122ºF (0ºC to +50ºC)
Dimensions: 5.75” x 5.00” x 1.65” (14.60cm x 12.7cm x 4.19cm)
Weight: 20.5 oz (637 gr.)
Emitter Electrodes: 20 pairs (20 Pos. 20 Neg.) maximum.
Fuse: Two 80 ma. (5x20mm) slo-blow type.
Power Terminal: Meets FCC part 15J.MP-4 class B
ITE Standard (VDE 0871106.78).
EMI Radiation: Meets FCC part 15J.MP-4 @ 3 meters.
Section 3 Safety Procedures
CAUTION
The maximum current available at any emitter electrode is less than 100 microamps. A person touching
an electrode may experience a mild nuisance shock.
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WARNING!
When working on ANY electrical equipment be sure to disconnect the unit from
its power source to prevent any kind of electrical shock.
As with any electrical appliance, do not operate any PulseBar or ionizer system
in an area where flammable vapors, chemicals, or explosives are present.
IMPORTANT
All Simco equipment and power cords MUST be properly grounded to ensure
proper operation and operator safety.
Prior to installation, insure that any outlets being used to power Simco equipment are correctly polarized
and grounded.
Section 4 Installation
The PFC can simply be placed on a benchtop or mounted vertically to a wall, workbench or machine
using the keyhole slots on the back of the case. The keyhole slots can also be used to secure the PFC to
the workbench top. The feet used on the PFC Controller are made of a durable polyurethane so that they
will not mark benchtops or shed particles in a cleanroom environment.
Figure 1. PFC mounting to wall
The PFC Controller can be attached to almost any surface using a variety of screws and wall anchors. Check your particular
installation to determine the type of fastener you should use.
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Figure 2. A single PulseBar can be attached to a controller or in multiple hookups
using the HV-1 adapter.
PulseBar Installation
For best results, do not block or hinder the flow of ionizing air by placing large objects directly in front
of or below the PulseBar.
Mount the PulseBar at least 4” above the work surface with its adjustable mounting brackets. Refer to
your PulseBar owners manual for details.
Connecting a single PulseBar to the PFC Controller
Plug the two high-voltage cables from the PulseBar into the two connectors located on the rear panel of
the PFC.
Connecting two PulseBars to the PFC Controller
1. Insert one HV-2 (two-to-one) Adapter into the positive output connector and one into the negative
output connector located on the back panel of the PFC. There are two positive and two negative
positions now available.
2. Insert one of the plugs from a PulseBar into one of the positive outputs and the other into one of the
negative outputs. Only one positive and one negative output will now be available.
3. Insert the plugs from the second PulseBar the same as the first. All four output connectors will now
be used.
NOTE!
DO NOT use an MC-2 adapter if only one PulseBar is in use because arcing or contamination buildup
may occur. Consult your PulseBar owners manual for further information.
Ground connection
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1. Secure the green ground wire and lug to the power supply case using the grounding post located on
the back of the power supply.
Figure 3. PulseFlow Controller Rear Panel
Section 5 Operating Instructions
CAUTION!
Do not turn on any Simco power supply until all PulseBars and other devices are connected to the
completed system assembly.
1. Make sure that all connections are made as outlined above.
2. Plug the PFC Controller power cord into a grounded AC outlet with the appropriate line voltage.
3. Turn the power to the PFC on. The lamps on the front panel will light up after a few moments and
will pulse back and forth when the PFC Controller is in the pulse mode and will light continuously
in the steady state mode.
4. Select the desired Pulse Rate by rotating the Pulse Rate switch with a flatblade screwdriver from
positions 10hz to 1.0hz. Position SS is Steady State DC.
5. Adjust the ion balance with the high voltage adjustment controls located on the front panel. Turning
the high voltage controls clockwise increases the HV output to the emitters.
6. Turn the PFC Controller power switch off when not in use.
If your unit does not operate after turning it on, refer to the section on troubleshooting on page 6.
Avoiding Nuisance Shocks
When an ionizer is disconnected from the controller, a charge may remain in the high voltage wiring.
To avoid a mild nuisance shock from the ionizer plugs, touch the contacts on the plugs together
immediately after removing them from the controller.
Setup and Adjustments
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Although the PFC Controller is calibrated at the factory, it may require additional adjustments for your
specific work area. Use a Charge Plate Monitor, such as Simco’s EA-2, to check for decay times as well
as ion balance. Refer to the respective Owners Manual for set up and operational procedures. A
complete check of any ionization system should be made before doing any type of calibration or
adjustments. This includes inspection of the emitter assemblies for cleanliness and wear (refer to the
section on Cleaning & Maintenance). Simco recommends that ionizing equipment be tested every
month for ion balance.
Figure 4. PFC PulseFow Controller Front Panel
NOTE!
When the PFC is first turned on one of the lamps will come on and remain on for a few moments.
This is normal operation. After the PFC power supplies stabilize, both lamps will start to flash
at the selected rate.
Section 6 Cleaning & Maintenance
1. Turn the power to the PFC Controller off and unplug the unit prior to any servicing or cleaning.
2. Inspect the electrodes on the PulseBar for excessive wear or particle accumulation every month. A
hissing sound often occurs when the electrodes have become coated with dust.
3. Clean the electrodes every month using a lint-free cleaning swab and denatured alcohol.
4. Replace any worn electrodes approximately once a year, depending on frequency of usage and
environmental conditions.
5. Clean the PFC case and PulseBars using a soft, lint-free cloth and a mild, non-abrasive cleaner.
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Line Voltage Conversion
To convert the PFC from 115 VAC to 230 VAC or from 230 VAC to 115 VAC, it is necessary to
change a selector switch inside the unit:
1. Turn power to unit off and unplug unit.
2. Turn unit upside down and remove the four screws from bottom of unit. The screws are different
sizes so it is necessary to make sure they get replaced in the same holes.
3. Turn unit right side up and remove cover.
4. The voltage selector switch is located near the power switch on the circuit board. Move selector
switch to desired line voltage (115 VAC or 230 VAC). The voltage is printed on the circuit board.
5. Replace cover and turn unit upside down.
6. Replace the four screws, being careful to get each screw in the proper hole.
7. Use a small label to cover the line voltage on the serial label on bottom of unit and note new line
voltage.
Troubleshooting
Sympton Probable Solution
ÍPFC lamps do not flash or turn on at all ÍCheck that the unit is plugged in.
ÍCheck the fuses and replace if required.
ÍThe PFC lamps do not flash after a reasonable ÍThe Pulse Rate switch is set to position SS,
period (less than a few seconds). Both Stead State DC. Turn the switch to the 10hz to
lamps are turned on. 1.0hz positions.
ÍOne lamp flashes, the other lamp remains ÍReturn the unit to Simco for repair.
turned on after a few seconds operation
ÍOnly one lamp flashes ÍReturn the unit to Simco for repair.
SECTION 7 Customer Service
Should any Simco product require service or if you have any questions regarding its usage, contact our
Customer Service department between the hours of 8:00 a.m. and 6:00 p.m. EST Monday through
Friday at [phone].
A Return Authorization (RA) number is required before returning any Simco product for repair, credit
or exchange. Please consult the warranty page of your manual for our shipping address and other
pertinent information regarding specific Simco units or systems.
SECTION 8 Replacement Parts
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Description Part Number
PFC-2 115 V, 50/60 Hz 4005184
PFC-2 230 V, 50/60 Hz 4005185
PFC, UK, 23OV, 50/60Hz 4009734
Circuit Board w/Connectors 4105828
Wall Bracket 5050718
HV-2 Connector Kit 5050538
HV-4 Connector Kit 5050539
SECTION 9 Warranty Information
Simco warrants the PulseFlow Controller to be free of defects in components, workmanship, or materials for a
period of one year from date of purchase. This warranty does not apply to any physical or electrical damage done
to the product through misuse or abuse or negligence (such as any modifications made to the unit or service work
done by any other than our own technicians). Any unit which has had its serial number altered or removed will be
ineligible for warranty.
Simco will not be liable for loss or damage due directly or indirectly to an occurrence or use for which the product
is not designed or intended. In no event shall Simco be liable for incidental or consequential damages except
where state laws override.
This warranty extends to the original purchaser and is not transferable. No person, agent, distributor, dealer, or
company is authorized to change, modify, or amend the terms of this warranty in any manner whatsoever.
ALL PRODUCTS RETURNED MUST HAVE AN “RA” (RETURN AUTHORIZATION) NUMBER REGARDLESS OF
ITS WARRANTY STATUS. REFER TO THE CUSTOMER SERVICE INFORMATION IN THIS MANUAL.
WARNING!
The following servicing instructions are for use by QUALIFIED PERSONNEL ONLY. To avoid personal injury
or damage to the equipment, do not perform any servicing other than that contained in this manual.
Information in this document is subject to change without notice and does not represent a commitment on the part
of Simco. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying and recording, for any purpose other than the purchaser’s personal use
without written permission of Simco.
2257 North Penn Road
Hatfield, PA 19440
Telephone: [phone] [phone] Fax: [phone]
e-mail: [email protected]
http://www.simcoION.biz
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