Siemens SICAM TM User manual

DC6-015-2.04
SICAM TM
Installation
________________________________
________________________________
___________
Preface, Table of Contents
___________________________________________________________________________
Architecture 1
___________________________________________________________________________
Components 2
___________________________________________________________________________
Assembly 3
___________________________________________________________________________
Wiring Communication 4
___________________________________________________________________________
Wiring for the Reception of Time Signals 5
___________________________________________________________________________
Wiring Watchdog and Error 6
___________________________________________________________________________
Power Supply 7
___________________________________________________________________________
Wiring Peripheral Elements 8
___________________________________________________________________________
Wiring Process Peripherals 9
___________________________________________________________________________
Shielding / Protective Earthing 10
___________________________________________________________________________
Labelling 11
___________________________________________________________________________
Parameter Setting Preparation 12
___________________________________________________________________________
Recommended and tested purchased
products A
___________________________________________________________________________
Licensing Agreement B
___________________________________________________________________________
Literature
___________________________________________________________________________

Siemens AG Bestellnr.: DC6-015-2.04
Hint
Please observe Notes and Warnings for your own safety in the Preface.
Disclaimer of Liability
Although we have carefully checked the contents of this publication
for conformity with the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded.
The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are
included in the next releases. Any suggestions for improvement are
welcome.
Subject to change without prior notice
Document Label:
SICRTUs-HBTMACPINSTALL-ENG-V2.04
Release date:
2014.10.17
Copyright
Copyright © Siemens AG 2014
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.

SICAM TM, Installation 3
DC6-015-2.04, Edition 10.2014
Preface
This document is applicable to the following product:
·SICAM TM
Purpose of this manual
This handbook describes how the hardware of a SICAM TM system is to be installed and
which preparations are to be made for the subsequent parameter settings.
Thereby the following points are described step-by-step:
·Conception of the architecture
·Installation of the hardware
·Label
·Wiring
·Parameter Setting Preparation
Target Group
This handbook is intended for persons who are entrusted with the design and installation of
SICAM TM systems.
Conventions used
·Outputs visible on the screen are described in this font.
·Inputs via keyboard or mouse keys and visible on the screen are also described in
this font.
·Cross references to other chapters or manuals are represented in italics, such as e.g.
Common Functions System and Basic System Elements, section "Information Objects".

4SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Hint
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be
performed by qualified personnel only. As used in the safety notes contained in this manual, qualified
personnel are those persons who are authorized to commission, release, ground, and tag devices,
systems, and electrical circuits in accordance with safety standards.
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
·Before making any connections at all, ground the equipment at the PE terminal.
·Hazardous voltages can be present on all switching components connected to the power supply.
·Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
·Equipment with current transformer circuits must not be operated while open.
·The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.

SICAM TM, Installation 5
DC6-015-2.04, Edition 10.2014
Table of Contents
1. Architecture...................................................................................................................9
1.1. Mechanical Design.........................................................................................10
1.2. Configurations (Examples)..............................................................................11
1.2.1. 2 Peripheral Elements SICAM TM, electrically connected .........................11
1.2.2. 16 Peripheral Elements SICAM TM, electrically connected .......................12
1.2.3. 16 Peripheral Elements SICAM TM, optically connected...........................13
1.2.4. 16 Peripheral Elements SICAM TM, electrically and optically connected...14
2. Components................................................................................................................15
2.1. Master Control Modules..................................................................................16
2.2. Serial Interface Modules.................................................................................17
2.2.1. Serial Interface Processor (SIP).................................................................17
2.2.2. Network Interface Processor (NIP).............................................................17
2.2.3. Field Bus Interface Processor (FIP)...........................................................18
2.3. Bus Interface Module......................................................................................19
2.4. Power Supplies..............................................................................................19
2.5. Peripheral Modules.........................................................................................20
3. Assembly.....................................................................................................................25
3.1. Necessary Material.........................................................................................26
3.2. How and where can Installation take place? ...................................................27
3.2.1. Installation Location...................................................................................27
3.2.2. Installation Position....................................................................................27
3.2.3. Space Requirement...................................................................................28
3.2.4. Environmental Conditions..........................................................................29
3.3. Installation of TS35 Rail (DIN Rail)..................................................................30
3.4. Installation of Cable Duct................................................................................31
3.5. Installation of Master Control Element.............................................................32
3.5.1. Removal/Shifting of the Master Control Element........................................33
3.5.2. Securing Master Control Element against Slipping.....................................34
3.6. Installation of Bus Interface Modules ..............................................................35
3.6.1. Optical Ax Bus...........................................................................................35
3.6.1.1. Removing/Shifting the Optical Bus Interface Module.............................36
3.6.2. Electrical Ax Bus .......................................................................................36
3.7. Installing TM Modules.....................................................................................37
3.7.1. Design and Elements of a Module .............................................................37
3.7.2. Handling....................................................................................................38
3.7.3. Connection................................................................................................39
3.7.4. Order.........................................................................................................40

Table of Contents
6SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
4. Wiring Communication...............................................................................................41
4.1. Introduction....................................................................................................42
4.2. Configuring Master Control Element with Serial Interface Modules (SIM)........43
4.2.1. Opening the Housing.................................................................................44
4.2.2. Removing/Fitting the SIM Retainer............................................................45
4.2.3. Installing Patch Plugs and SIMs.................................................................46
4.2.4. Fixing the SIMs..........................................................................................47
4.2.5. Configuration Notes...................................................................................49
4.3. Wiring Communication ...................................................................................50
4.3.1. Serial Communication ...............................................................................51
4.3.1.1. Point-to-Point Traffic / Multi-Point Traffic via Dedicated Line Modem and
WT Channel Modem.............................................................................51
4.3.1.2. Multi-Point Traffic via Glass Fibre Optic and Star Connection................52
4.3.1.3. Analog Dial-up Traffic...........................................................................53
4.3.1.3.1. Westermo TD36 Modem with external Power Supply.......................54
4.3.1.4. Dial-up traffic analog/GSM/ISDN ..........................................................55
4.3.1.5. GSM Dial-up Traffic..............................................................................56
4.3.2. LAN Communication (Ethernet TCP/IP).....................................................58
4.3.3. Field Bus/Profi Bus Communication...........................................................59
5. Wiring for the Reception of Time Signals..................................................................61
5.1. DCF77 Receiver.............................................................................................62
5.2. GPS Satellite Receiver...................................................................................63
5.2.1. Wiring for the receipt of the minute pulse...................................................63
5.2.2. Wiring for the receipt of the serial time signal.............................................64
5.3. LAN Time Server............................................................................................65
6. Wiring Watchdog and Error........................................................................................67
6.1. Introduction....................................................................................................68
7. Power Supply..............................................................................................................69
7.1. Introduction....................................................................................................70
7.2. Power Supply Master Control Element............................................................70
7.3. Power Supply Peripheral Element (Power Supply Module PS-663x)...............71
7.4. Power Supply Bus Interface Module (CM-0842)..............................................72
7.5. Fuse Protection..............................................................................................73
7.6. Primary Mains Unit / Standard Type...............................................................73
8. Wiring Peripheral Elements........................................................................................75
8.1. Introduction....................................................................................................76
8.2. Master Control Element CP-6014 óPeripheral Control Module PE-6410......77
8.3. Master Control Element CP-6014 óBus Interface Module CM-084x.............78
8.4. Bus Interface Module CM-0843 óPeripheral Control Module PE-6410.........79

Table of Contents
SICAM TM, Installation 7
DC6-015-2.04, Edition 10.2014
8.5. Bus Interface Module CM-0842 óPeripheral Control Module PE-6411, PE-
6412...............................................................................................................80
8.6. Bus Interface Module CM-0842 óBus Interface Module CM-0843................81
9. Wiring Process Peripherals........................................................................................83
9.1. Wiring Process Peripherals.............................................................................84
9.2. Peripheral Connector......................................................................................85
9.3. TE-6450 –Wiring the Data Transmission........................................................86
9.4. Wiring of analog measured values..................................................................88
10. Shielding / Protective Earthing...................................................................................89
10.1. Shielding........................................................................................................90
10.2. Protective Earthing / Grounding......................................................................91
11. Labelling......................................................................................................................93
11.1. Introduction ....................................................................................................94
11.2. Labeling Master Control Element....................................................................95
11.2.1. Equipment Identification, Region Number, Component Number......................95
11.2.2. Plant- and Location Designation.....................................................................96
11.3. Labeling Peripheral Element...........................................................................97
11.3.1. Region Number, Component Number, PBA Number.......................................97
11.3.2. Plant- and Location Designation.....................................................................98
11.3.3. Equipment Identification (EI)...........................................................................99
11.4. Terminal Labeling.........................................................................................100
11.5. Individual Terminal Point Labeling................................................................101
11.6. Terminal Coding...........................................................................................102
12. Parameter Setting Preparation.................................................................................103
12.1. Introduction ..................................................................................................104
12.2. Physical connection between SICAM TOOLBOX II and SICAM TM..............104
12.2.1. Direct connection via toolbox cable...............................................................105
12.2.2. Serial via modem..........................................................................................106
12.2.3. Via Ethernet (TCP/IP)...................................................................................107
12.2.4. Via Ethernet (TCP/IP) and Terminal Server (serial).......................................108
12.3. Logical Connection between SICAM TOOLBOX II and SICAM TM................109
12.4. Flash Card ...................................................................................................110
12.4.1. Inserting Flash Card.....................................................................................111
12.4.2. Withdrawing Flash Card ...............................................................................112
A. Recommended and tested purchased products......................................................113
A.1. Modem.........................................................................................................114
A.2. DCF77 Accessories......................................................................................115
A.3. GPS Satellite Receiver / Accessories............................................................116
A.4. LAN Time Server..........................................................................................117

Table of Contents
8SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
A.5. Power Supplies............................................................................................117
B. Licensing Agreement................................................................................................119
B.1. Open Source Software used in SICAM TM...................................................119
B.1.1. Readout of ReadmOSS.htm....................................................................119

SICAM TM, Installation 9
DC6-015-2.04, Edition 10.2014
1. Architecture
Content
1.1. Mechanical Design.........................................................................................10
1.2. Configurations (Examples)..............................................................................11

Architecture
10 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
1.1. Mechanical Design
A SICAM TM system consists of onemaster control element,up to amaximum of 4 bus
interface modules (electrical and/or optical) and up to 16 peripheral elements.
A peripheral element consists of a power supply module, a peripheral control module and up
to a maximum of 8 I/O-modules. The modules are fitted on a TS35 rail (DIN rail).
Optionally the master control element can be configured with up to 2 serial interface modules
(SIM) for the communication with other automation units or control systems.
S
I
C
A
M
1
7
0
3
SICAM
TM 1703 ACP CP-6014
X
1
X
1
1
X
4
X
1
2
X
1
4
X
1
6
X
1
5
X
1
3
W
D
E
R
X
5
X
3
X
6
X
7
X
8
X
9
X
1
0
S
I
M
0
/
P
K
/
L
K
/
L
K
/
P
K
R
X
E
R
x
T
X
S
I
3
S
I
2
S
I
1
S
I
0
L
O
C
FB
M-PRE/2 M-PRE/3 M-PRE/0 M-PRE/1 NC
TB
PWR 24-60VDC
P
U
S
H
T
O
U
N
L
O
C
K
E
R
C
O
M
C
P
Y
R
Y
R
E
S
S
I
0
S
I
2
(
F
B
)
S
I
1
(
E
T
O
)
S
I
3
R
E
L
E
A
S
E
P
U
S
H
T
O
R
E
L
E
A
S
E
P
U
S
H
T
O
X2
1 2 3 4 5 6
Max. 8 I/O-modules
Peripheral control module (elektrical or optical)
Power supply module
TS35 rail
Master control element
Bus interface module (electrical)
Bus interface module (optical)

Architecture
SICAM TM, Installation 11
DC6-015-2.04, Edition 10.2014
1.2. Configurations (Examples)
1.2.1. 2 Peripheral Elements SICAM TM, electrically connected
SICAM TM 1703 ACP
C
P
-
6
0
1
4
X
1
X
1
1
X
4
X
1
2
X
1
4
X
1
6
X
1
5
X
1
3
W
D
E
R
X
5
X
3
X
6
X
7
X
8
X
9
X
1
0
S
I
M
0
/
P
K
/
L
K
/
L
K
/
P
K
R
X
E
R
x
T
X
S
I
3
S
I
2
S
I
1
S
I
0
L
O
C
F
B
M
-
P
R
E
/
2
M
-
P
R
E
/
3
M
-
P
R
E
/
0
M
-
P
R
E
/
1
N
C
T
B
P
W
R
2
4
-
6
0
V
D
C
P
U
S
H
T
O
U
N
L
O
C
K
E
R
C
O
M
C
P
Y
R
Y
R
E
S
S
I
0
S
I
2
(
F
B
)
S
I
1
(
E
T
O
)
S
I
3
R
E
L
E
A
S
E
P
U
S
H
T
O
R
E
L
E
A
S
E
P
U
S
H
T
O
X
2
1 2 3 4 5 6
. . . .
. . . .
. . . .
. . . .
Communication with other
automation units
max. 8 I/O-modules
Ax 1703 peripheral bus (electrical)
16 Mbps
USB cable, length up to 3 m
CP-6014
PS-663x
PE-6410
1
2

Architecture
12 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
1.2.2. 16 Peripheral Elements SICAM TM, electrically connected
SICAM TM 1703 ACP CP-6
0
1
4
X
1
X
1
1
X
4
X
1
2
X
1
4
X
1
6
X
1
5
X
1
3
W
D
E
R
X
5
X
3
X
6
X
7
X
8
X
9
X
1
0
S
I
M
0
/
P
K
/
L
K
/
L
K
/
P
K
R
X
E
R
x
T
X
S
I3
S
I
2
S
I
1
S
I0
L
O
C
FB
M-PRE/2 M-PRE/3 M-PRE/0 M-PRE/1 NC
TB
P
W
R
2
4
-
6
0
V
D
C
P
U
S
H
T
O
U
N
L
O
C
K
E
R
C
O
M
C
P
Y
R
Y
R
E
S
S
I
0
S
I
2
(
F
B
)
S
I
1
(
E
T
O
)
S
I
3
R
E
L
E
A
S
E
P
U
S
H
T
O
R
E
L
E
A
S
E
P
U
S
H
T
O
X
2
1 2 3 4 5 6
1 . . . 4
CM-0843
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
..........
Note:
all in all up to 16 peripheral elements
Communication with other
automation units
Ax 1703 peripheral bus (electrical)
16 Mbps
patch cable, length up to 3 m
max. 8 I/O-modules
Ax 1703 peripheral bus (electrical)
16 Mbps
USB cable, length up to 3 m
CP-6014
PS-663x
PE-6410
1
15
16

Architecture
SICAM TM, Installation 13
DC6-015-2.04, Edition 10.2014
1.2.3. 16 Peripheral Elements SICAM TM, optically connected
S
I
C
A
M
1
7
0
3
SICAM TM 1703 ACP CP-6
0
1
4
X
1
X
1
1
X
4
X
1
2
X
1
4
X
1
6
X
1
5
X
1
3
W
D
E
R
X
5
X
3
X
6
X
7
X
8
X
9
X
1
0
S
I
M
0
/
P
K
/L
K
/L
K
/
P
K
R
X
E
R
x
T
X
S
I3
S
I2
S
I1
S
I0
L
O
C
FB
M-PRE/2 M-PRE/3 M-PRE/0 M-PRE/1 NC
TB
P
W
R
2
4
-
6
0
V
D
C
P
U
S
H
T
O
U
N
L
O
C
K
E
R
C
O
M
C
P
Y
R
Y
R
E
S
S
I
0
S
I
2
(
F
B
)
S
I
1
(
E
T
O
)
S
I
3
R
E
L
E
A
S
E
P
U
S
H
T
O
R
E
L
E
A
S
E
P
U
S
H
T
O
X
2
1 2 3 4 5 6
S
I
C
A
M
1
7
0
3
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
..........
Note:
all in all up to 16 peripheral elements
Communication with other
automation units
Ax 1703 peripheral bus (electrical)
16 Mbps
patch cable, length up to 3 m
Ax 1703 peripheral bus (optical)
16 Mbps, optical fibre,
length up to 200 m
max. 8 I/O-modules
CP-6014
CM-0842
1 . . . 4
PS-663x
PE-6411
1
15
16

Architecture
14 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
1.2.4. 16 Peripheral Elements SICAM TM, electrically and optically
connected
SICAM 1703
SICAM TM1 703 ACP CP-6
0
1
4
X
1
X
1
1
X
4
X
1
2
X
1
4
X
1
6
X
1
5
X
1
3
W
D
E
R
X
5
X
3
X
6
X
7
X
8
X
9
X
1
0
S
I
M
0
/
P
K
/L
K
/L
K
/
P
K
R
X
E
R
x
T
X
S
I
3
S
I
2
S
I
1
S
I
0
L
O
C
FB
M-PRE/2 M-PRE/3 M-PRE/0 M-PRE/1 NC
TB
P
W
R
2
4
-
6
0
V
D
C
P
U
S
H
T
O
U
N
L
O
C
K
E
R
C
O
M
C
P
Y
R
Y
R
E
S
S
I
0
S
I
2
(
F
B
)
S
I
1
(
E
T
O
)
S
I
3
R
E
L
E
A
S
E
P
U
S
H
T
O
R
E
L
E
A
S
E
P
U
S
H
T
O
X
2
1 2 3 4 5 6
SICAM 1703
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
..........
..........
Note:
all in all up to 16 peripheral elements
communication with other
automation units
Ax 1703 peripheral bus (electrical)
16 Mbps
patch cable, length up to 3 m
Ax 1703 peripheral bus
(electrical)
16 Mbps
USB cable,
length up to 3 m
Ax 1703 peripheral bus (optical)
16 Mbps, optical fibre,
length up to 200 m
max. 8 I/O-modules
max. 8 I/O-modules
1 . . . 4
CP-6014
CM-0842 CM-0843
1 . . . 4
PS-663x
PS-663x
PE-6410
PE-6411
9
1
15
7
16
8

SICAM TM, Installation 15
DC6-015-2.04, Edition 10.2014
2. Components
Content
2.1. Master Control Modules..................................................................................16
2.2. Serial Interface Modules.................................................................................17
2.3. Bus Interface Module......................................................................................19
2.4. Power Supplies..............................................................................................19
2.5. Peripheral Modules.........................................................................................20

Components
16 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
2.1. Master Control Modules
Designation Item Number/ MLFB
CP6014 Master Control Module GC6-014
6MF11130GA140AA0

Components
SICAM TM, Installation 17
DC6-015-2.04, Edition 10.2014
2.2. Serial Interface Modules
2.2.1. Serial Interface Processor (SIP)
Designation Item Number/ MLFB
SM-2551
Serial Interface Processor 2 SI BC2-551 6MF10130CF510AA0
SM-0551
Serial Interface Processor 1 SI BC0-551 6MF10130AF510AA0
2.2.2. Network Interface Processor (NIP)
Designation Item Number/ MLFB
SM-2557
Network-Interf.Ethernet 2x100TX BC2-557 6MF10130CF570AA0
SM-2558 Ethernet-Interf. 1x100TX
+ 1 serial interface optional BC2-558 6MF10130CF580AA0

Components
18 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
2.2.3. Field Bus Interface Processor (FIP)
Designation Item Number/ MLFB
SM-2545
Profibus Interface (Master) BA2-545 6MF10110CF450AA0

Components
SICAM TM, Installation 19
DC6-015-2.04, Edition 10.2014
2.3. Bus Interface Module
Designation Item Number/ MLFB
CM-0843
Ax 1703 bus interface electrical GA0-843 6MF11110AJ430AA0
CM-0842
Ax 1703-Businterface 4x fiber optical GA0-842 6MF11110AJ420AA0
2.4. Power Supplies
Designation Item Number/ MLFB
PS-6630 Power Supply Module
24-60 VDC (EMC+) GC6-630 6MF11130GG300AA0
PS-6632 Power Supply Module
110-220 VDC (EMC+) GC6-632 6MF11130GG320AA0

Components
20 SICAM TM, Installation
Edition 10.2014, DC6-015-2.04
2.5. Peripheral Modules
PE-6410 Peripheral Control Module
Ax-PE-Bus (electrical) GC6-410 6MF11130GE000AA0
PE-6411 Peripheral Controller
(1x Ax-PE bus opt) GC6-411
6MF11130GE110AA0
PE-6412 Peripheriekopplung
(2x Ax-PE Bus opt) GC6-412
6MF11130GE120AA0
DI-6100 Binary Input 2x8,
24-60VDC GC6-100 6MF11130GB000AA0
DI-6101 Binary Input 2x8,
110/220VDC GC6-101 6MF11130GB010AA0