IMC VQ3.5 1 Series User manual

A34/040 R4 ECN 4825 February 2021
Installation, Operating and Servicing
Instructions
VQ3.5 & VQ7 –SERIES 1
Please make a note of your product details for
future use:
Date Purchased:_________________________
Model Number:__________________________
Serial Number:__________________________
Dealer:_________________________________
________________________________
_______

CONTENT
DELIVERY............................................................................................................ 1
INTRODUCTION .................................................................................................. 2
YOUR PEELER.................................................................................................... 2
INSTALLATION.................................................................................................... 2
PROCEDURE....................................................................................................... 3
Work top models............................................................................................. 3
Trolley installation.......................................................................................... 4
Pedestal installation....................................................................................... 4
ELECTRICITY SUPPLY CONNECTION.............................................................. 5
WATER SUPPLY ................................................................................................. 6
WASTE OUTLET CONNECTION......................................................................... 6
Waste ejector (Optional Extra)....................................................................... 6
Waste Ejector adjustments............................................................................ 7
COMMISSIONING................................................................................................ 7
OPERATION......................................................................................................... 8
SAFETY................................................................................................................ 9
CLEANING........................................................................................................... 9
MAINTENANCE ................................................................................................. 10
DO’S AND DON’TS............................................................................................ 10
TROUBLESHOOTING ....................................................................................... 10
WIRING DIAGRAM ............................................................................................ 11
EXPLODED VIEW: EXTERNAL PARTS ........................................................... 12
EXPLODED VIEW: CYLINDER ASSEMBLY..................................................... 13
EXPLODED VIEW: INTERNAL PARTS............................................................. 14
EXPLODED VIEWS: MOTOR ASSEMBLY & ELECTRICAL BOX .................. 17
GUARANTEE..................................................................................................... 19
SERVICE INFORMATION.................................................................................. 20

The packaged machine consists of:
Peeler Unit
1
Peeling plate
1
Water supply pipe and 2 hose clips
1
Rubber waste outlet hose
1
Instruction Booklet
1
If any accessories have been ordered they will be supplied in separate packages.
Please notify both the carrier and the supplier within 24 hours of receipt if anything
is missing or damaged.
Check that the correct machine has been supplied and that the voltage, marked on
the rating plate, is suitable for the supply available. The rating plate is located at
the back of the cylinder near the supply cable inlet.
DELIVERY

This machine is intended for peeling potatoes. Its use may be extended to other
root vegetables. It is not recommended to use this machine for peeling onions.
YOUR PEELER
For the Installer:
These Instructions contain important information designed to help the user obtain
the maximum benefit from the investment in an IMC VQ Peeler. Please read them
carefully before starting work, and consult with the supplier in the event of any
queries.
Be sure to leave this Instruction Manual with the user after the installation of the
machine is complete.
INTRODUCTION
INSTALLATION
Cylinder Locking Knob
Motor Cover
Water Inlet
Splash Cover
Chute Door
Discharge Chute
Chute Door Handle
Waste Outlet
Timer
Mains Cable
On-Off Switch
Peeling Cylinder

Work top models
The VQ Range is designed to stand on a bench, table, or on a draining board.
DO NOT mount or operate the unit in a sink.
The peeled potatoes are commonly discharged into a sink and the waste sludge
can be piped away separately, possibly using the waste ejector fitting.
Alternatively, with lightly used machines the waste can be directed into the sink
skip that acts a strainer in the sink. The peeler is not handed and can be located on
a worktop either side of the sink. The discharge cylinder can be rotated to suit the
installation. Ensure that the machine is sited so that the control panel is in easy
reach of the operator.
If it is required to secure the peeler to the worktop then the unit can be bolted down
as described below.
The diagram shows the position and size of the holes required in the worktop.
Ensure that whatever is used for the worktop is sturdy and rigid and not more than
900 mm high. A higher table makes it difficult to load the machine. Place peeler
over the fixing holes and secure to the worktop using M8 screws (Not included)
that are 10mm longer than the thickness of the worktop.
Bench securing points
Procedure
Peeler Outline

Trolley installation
The peeler can be mounted onto a trolley. If ordered, the trolley will be supplied in
separate packaging. Mounting the peeler to the trolley is straightforward as follows:
First it is advisable to remove the cylinder pot assembly and peeler plate
before mounting on trolley.
Place the peeler base onto the trolley and carefully tilt to one side and screw
the 2 off adaptor spacers supplied into the holes provided on the base plate.
Feed the adaptor spacer fixing screws through the 2 holes provided @ 220
mm centres).
Note: Top plate is multi functional so please be aware of which holes to use
prior to fitting.
Secure the peeler to the trolley with the 2 off Nyloc nuts provided.
Reassemble the peeler plate and cylinder pot assembly.
Pedestal installation
The peeler can be mounted onto an adjustable pedestal. If ordered, the pedestal
will be supplied in separate packaging. Securing the pedestal to the floor and
mounting the peeler to the pedestal is straightforward as follows:
Place the assembled pedestal from the packaging to the required peeling
position and marked on the floor the positions of the fixing holes in the feet.
Drill holes at these marks and secure the pedestal to the floor using rawl
bolts or other suitable floor fixings.
Select the height of the pedestal required for peeling and secure with the
fasteners supplied.
For mounting the peeler to the pedestal top it advisable to remove the
cylinder pot assembly and peeler plate.
Place the peeler base onto the pedestal top and carefully tilt to one side and
screw the 2 off adaptor spacers supplied into the holes provided on the base
plate. Feed the adaptor spacer fixing screws through the holes in the
pedestal top.
Secure the peeler to the pedestal with the 2 off nuts provided.
Reassemble the peeler plate and cylinder pot assembly.
The discharge chute heights possible with the pedestal are as follows:
Locating hole
Min
2nd
3rd
4th
Max
Chute height (mm)
750
800
850
900
950

Before connecting, examine the rating plate attached to the machine to ensure that
the characteristics shown are correct for the supply available. Any changes to the
supply or fitting new mains cable runs should be carried out by a qualified
electrician and in accordance with the IET Codes of Practice.
Single-phase machines come supplied with a moulded three-pin plug fitted with a
10A rated fuse. The socket used should be away from any splash area.
The supply to the machine must also be protected by a 30mA RCD.
The mains lead fitted to the machine is the minimum required for individual
connection to the mains supply. Site conditions may vary with additional length of
cable run, encapsulation in trunking, bunched with other cables, etc, being
required. Should this apply, the qualified electrician must alter the lead in
accordance with the IET Codes of Practice.
WARNING: This machine must be earthed
The wires in the mains lead for single-phase supply are coloured:
Green and Yellow
Earth
Brown
Live
Blue
Neutral
ELECTRICITY SUPPLY CONNECTION

WATER SUPPLY
Connect the water supply pipe to the hose tail located on the top of the cylinder.
Fit the other end of the supply pipe to a cold water supply.
PLEASE NOTE: these machines are fitted with an air-break to prevent back
syphonage into the mains supply, but some local authorities may nevertheless
require connection to a storage cistern rather than direct to the mains supply.
This applies to UK installations only. Overseas customers should install the
machine in accordance with local regulations.
IF IN DOUBT, CHECK WITH YOUR LOCAL AUTHORITY
WASTE OUTLET CONNECTION
If empting the waste into a sink is not desired then the peeler can be plumbed into
the waste pipes. The waste outlet pipe fits over standard 2” pipe and should be
secured by a jubilee clip. The length of the pipe should be kept to a minimum and
the size must not be reduced. The pipe must have a fall of at least 1:15 and
changes of direction should be made by swept bends rather than elbows.
Cleaning eyes should be fitted where possible in accordance with standard
plumbing practice.
Waste ejector (Optional Extra)
The waste ejector is a fitting that dilutes the waste sludge to enable it to flow easily
through the drains.
Waste Ejectors are not recommended in the follow circumstances;
A pipe run exceeding 15m between the machine and main drain
When a fall of 1:15 cannot be achieved
When piping is exceptionally complex
In any of the above cases an interceptor tank is recommended.

HOSE CLIPS
The waste ejector fits onto the waste outlet boss in place of the waste outlet hose,
as shown below. Ensure that the ejector body is vertical and secure in place with
the jubilee clips supplied. The water supply to the ejector is via the hose tail on top
of the waste ejector. The ejector unit has a 2” BSP connection for the waste piping.
Waste Ejector adjustments
When the pipe-work is complete set the ejector adjustments to give the correct
water flow though the machine. Two adjusting screws and lock nuts are provided
for this purpose. The top one controls the flow though the peeler and the lower one
controls the jet to the waste pipe. Adjust the top screw until the flow through the
machine is between 2.25 and 7 litres per minute, and then tighten the lock nut. Set
the lower screw to allow a jet of water into the waste pipe of 2.25 to 3.5 litres per
minute, and then tighten the lock nut.
After making the electrical connection, switch on the machine, and ensure that the
unit will only run with cylinder in position. Then check that the direction of rotation
of the shaft is CLOCKWISE when viewed from above.
The direction of rotation of single-phase units is set at the factory. If it is not rotating
in the correct direction, contact Lincat.
COMMISSIONING
CONNECTION HOSE
WASTE EJECTOR

1. Fit the peeler plate, ensuring that it is properly located on the drive shaft.
2. Fit the cylinder and rotate into the required position. Lock into position with
the two locking knobs.
3. Measure out the potatoes into a container that holds a known measured
weight, and check for any stones that could damage the abrasive.
Should this happen, the noise will indicate the presence of stones.
Switch off immediately and remove them.
4. Set the time required on the timer –two to two and a half minutes is
normally more than adequate - and press the upper GREEN start button on
the on-off switch. Turn on the water supply.
5. Ensure that the chute discharge door is closed. Load the potatoes into the
peeler and place the splash cover onto the top of the cylinder.
6. The machine is now operating. The splash cover can removed to check the
progress of the peeling process. The peeler can be stopped before the end
of any timed cycle by pressing the lower Red stop button on the on-off
switch
7. On completion of the cycle the peeler will stop. Turn off the water supply,
Set the timer for 30 seconds and press the upper GREEN start button, then
open the chute door slowly to evacuate the potatoes, press the lower RED
stop button on the on-off switch when the peeler is empty.
8. When moving the machine to its working or storage place it is advisable to
remove the cylinder assembly first before attempting to carry. This will make
the machine lighter and easier to handle.
ON NO ACCOUNT put a hand or any implement into the machine,
or wedge the door open while discharging.
OPERATION

SAFETY
All VQ-Range machines are fitted with a number of safety features to prevent
operator injury.
Interrupt protection: If the electricity supply is interrupted the machine will not
restart until the upper GREEN button on the on-of switch is pressed again.
Cylinder interlock: If the cylinder is removed the motor will not start until it is
replaced, and the green start button has been pressed.
It is essential to clean the machine at least once a day, preferably at the end of
each period of operation.
1. Switch off at the socket or isolator.
2. Disconnect the water supply from the tap.
3. Remove the peeling cylinder.
4. Lift out the peeling plate.
5. Clean the peeling plate and cylinder in a sink, potwash or by hosing with a
spray.
6. Rinse the inside of the base with warm water, using a mild detergent if
necessary.
7. Wipe the exterior of the machine with a damp cloth, again using a mild
detergent if required.
DO NOT USE CLEANING MATERIALS CONTAINING ABRASIVES OR
BLEACHES.
DO NOT STEAM CLEAN
CLEANING

Other than regular cleaning the VQ-Range of peelers require no maintenance by
the end user. It is recommended that a Lincat approved engineer services the unit
at least once a year.
Details of Lincat Service Contracts are available on application.
DO’S AND DON’TS
Do Install on a level surface.
Do Ensure power supply isolator or socket is accessible with the peeler
installed.
Do Clean the machine after each period of use.
Don’t Site the peeler in a sink.
Don’t Sit or stand on top of the peeler.
Don’t Place hands inside unit while discharging or peeling.
Don’t Use the unit outside.
TROUBLESHOOTING
Problem
Potential Reason
Solution
Excessive water spillage
Door is not closed
Ensure handle is pushed down
firmly and secured at stops
Splash lid not seated
properly
Ensure top of cylinder is clean
allowing lid to sit correctly
Water pressure too
high
Reduce water pressure
If you experience any problems that cannot be resolved by following these
solutions, please contact the Lincat Service Department –details on the last page.
MAINTENANCE

WIRING DIAGRAM

EXPLODED VIEW: EXTERNAL PARTS
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
C72/202 M1
Motor Cover
C72/202 M1
Motor Cover
2
E72/208
Base Plate
E72/208
Base Plate
3
L72/023
Cylinder Locking Knob
L72/023
Cylinder Locking Knob
4
M72/001
Waste Outlet-Moulded
M72/001
Waste Outlet-Moulded
5
S72/012
VP Splash Cover
S72/012
VP Splash Cover
6
S72/013
Peeler Plate
S72/013
Peeler Plate
7
S72/205
Base Assembly
S72/205
Base Assembly
8
S72/210
VQ3.5 Cylinder Assembly
S72/211
VQ7 Cylinder Assembly
VQ3.5 ACCESSORIES
VQ7 ACCESSORIES
A29/003
Splash Cover Retaining Strap
A29/003
Splash Cover Retaining Strap
S58/569
Floor Standing Interceptor Tank
S58/569
Floor Standing Interceptor Tank
S72/023
Waste Ejector
S72/023
Waste Ejector
S72/220
Wheeled Trolley
S72/220
Wheeled Trolley
S72/221
Adjustable Pedestal
S72/221
Adjustable Pedestal
E72/011
Stainless Steel Sink Skip
E72/011
Stainless Steel Sink Skip
5
8
1
2
4
3
6
7

EXPLODED VIEW: CYLINDER ASSEMBLY
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
A00/058
Nylon Shoulder Washer
A00/058
Nylon Shoulder Washer
2
A13/078 M5
Neoprene Door Gasket
A13/078 M5
Neoprene Door Gasket
3
D18/050
Screw M6 x 16 CSK SS
D18/050
Screw M6 x 16 CSK SS
4
D18/051
Screw M6 x 20 CSK SS
D18/051
Screw M6 x 20 CSK SS
5
D20/031
M6 Dome Head Nut
D20/031
M6 Dome Head Nut
6
D21/057
Screw M8 x 20 Pan SS
D21/057
Screw M8 x 20 Pan SS
7
D25/005
M6 Shakeproof Washer SS
D25/005
M6 Shakeproof Washer SS
8
D26/037
Grooved Pin 8 Dia x 30
D26/037
Grooved Pin 8 Dia x 30
9
E72/209 Z1
VQ3.5 Cylinder Liner
E72/210 Z1
VQ7 Cylinder Liner
10
E72/211
Door Handle VQ
E72/211
Door Handle VQ
11
J04/322
Spray Nozzle
J04/322
Spray Nozzle
12
L21/048
Eccentric
L21/048
Eccentric
13
M79
Door Roller
M79
Door Roller
14
S72/012
Splash Cover
S72/012
Splash Cover
15
S72/210
VQ3.5 Cylinder Assembly
S72/211
VQ7 Cylinder Assembly
2
5
7
6
1
5
4
12
13
15
10
3
9
14
11
8

EXPLODED VIEW: INTERNAL PARTS
BASE ASSEMBLY-UPPER
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
A08/295
Timer Label
A08/295
Timer Label
2
A11/219
Timer Rubber Washer
A11/219
Timer Rubber Washer
3
D20/043
Nut M6 Nyloc SS
D20/043
Nut M6 Nyloc SS
4
D21/034
Screw M3 x 16 Pan SS
D21/034
Screw M3 x 16 Pan SS
5
D23/044
Screw M8 x 35 Skt Set Cup SS
D23/044
Screw M8 x 35 Skt Set Cup SS
6
D25/008
Washer M6 Plain SS
D25/008
Washer M6 Plain SS
7
D25/019
Washer 25 X 6 X 1 Steel ZP
D25/019
Washer 25 X 6 X 1 Steel ZP
8
D25/066
Washer M3 Seloc
D25/066
Washer M3 Seloc
9
G34AL
Timer 4 mins
G34AL
Timer 4 mins
10
G45/066
Timer Knob
G45/066
Timer Knob
11
G45/109
On-Off Switch-Pushbutton
G45/109
On-Off Switch-Pushbutton
12
G45/110
Boot-On-Off Switch
G45/110
Boot-On-Off Switch
13
G45/111
Contactors-On-Off Switch
G45/111
Contactors-On-Off Switch
14
G60/101 M16
Mains Cable with Plug
G60/101 M16
Mains Cable with Plug
15
G60/423
Proximity Sensor Assy
G60/423
Proximity Sensor Assy
16
G80/029
Cable Gland
G80/029
Cable Gland
17
S72/201
Base Sub-Assy
S72/201
Base Sub-Assy
18
S72/202
Motor Sub-Assy
S72/202
Motor Sub-Assy
19
S72/204
Electrics Box Assy
S72/204
Electrics Box Assy

BASE ASSEMBLY-LOWER
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
A05/007
V Belt
A05/007
V Belt
2
A13/048
Rubber Foot
A13/048
Rubber Foot
3
C07/004 M2
Driven Pulley-Machined
C07/004 M2
Driven Pulley-Machined
4
D19/037
Screw M6 x 10 Hex SS
D19/037
Screw M6 x 10 Hex SS
5
D19/115
Screw M6 x 30 Hex SS
D19/115
Screw M6 x 30 Hex SS
6
D20/038
Nut M5 Full SS
D20/038
Nut M5 Full SS
7
D21/044
Screw M5 x 12 Pan SS
D21/044
Screw M5 x 12 Pan SS
8
D25/004
Washer M5 Shakeproof SS
D25/004
Washer M5 Shakeproof SS
9
D25/008
Washer M6 Plain SS
D25/008
Washer M6 Plain SS
10
E72/207
Support Mounting Plate
E72/207
Support Mounting Plate
11
E72/208
Base Plate
E72/208
Base Plate
12
G60/310
Earth Cable Assy
G60/310
Earth Cable Assy
13
S72/205
Base Sub-Assembly
S72/205
Base Sub-Assembly
10
1
3
11
2
7
8
12
6
4
5
13
9

DRIVE ASSEMBLY
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
A01/032
Ball Bearing 47 x 20 x 14
A01/032
Ball Bearing 47 x 20 x 14
2
A02/037A
Oil Seal 47 x 20 x 7
A02/037A
Oil Seal 47 x 20 x 7
3
C07/004 M2
Driven Pulley-Machined
C07/004 M2
Driven Pulley-Machined
4
D19/039
Screw M6 x 16 Hex SS
D19/039
Screw M6 x 16 Hex SS
5
D25/019
Washer 25 x 6 x 1 Steel ZP
D25/019
Washer 25 x 6 x 1 Steel ZP
6
D27/005
Circlip-External 20 Dia
D27/005
Circlip-External 20 Dia
7
D27/016
Circlip-Internal 47 Dia
D27/016
Circlip-Internal 47 Dia
8
D27/031
Drive Key 6 x 6 x 18
D27/031
Drive Key 6 x 6 x 18
9
D28/019
Grooved Pin 8 Dia x 50
D28/019
Grooved Pin 8 Dia x 50
10
E59/149
Seal Protector
E59/149
Seal Protector
11
L72/201
Drive Shaft
L72/201
Drive Shaft
12
L72/204
Spacer-Driven Pulley
L72/204
Spacer-Driven Pulley
11
9
1
7
10
6
6
6
1
7
12
3
8
5
4
2

EXPLODED VIEWS: MOTOR ASSEMBLY & ELECTRICAL BOX
MOTOR ASSEMBLY
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
D08/096
Rubber Washer 25x5.5x4
D08/096
Rubber Washer 25x5.5x4
2
D19/032
Screw M5x12L Hex SS
D19/032
Screw M5x12L Hex SS
3
D19/143
Screw M4x20L Hex SS
D19/143
Screw M4x20L Hex SS
4
D25/021
Washer M5 Plain SS
D25/021
Washer M5 Plain SS
5
E72/202
Motor Plate VQ3.5
E72/202
Motor Plate VQ3.5
6
G40/183
Motor 1 Phase with Key 4x4x18
G40/183
Motor 1Phase with Key 4x4x18
7
G60/434
Motor Cable Assy
G60/434
Motor Cable Assy
8
L72/202
Motor Drive Pulley
L72/202
Motor Drive Pulley
9
L72/205
Spacer Washer
L72/205
Spacer Washer
6
7
5
1
2
4
8
9
3

ELECTRICAL BOX
When ordering spare parts or accessories always quote the SERIES AND
SERIAL NUMBER of the machine, found on the rating label.
VQ3.5
VQ7
Item
Part No
Description
Part No
Description
1
D20/011
Nut M4 Full SS
D20/011
Nut M4 Full SS
2
D20/038
Nut M5 Full SS
D20/038
Nut M5 Full SS
3
D25/004
Washer M5 Shakeproof SS
D25/004
Washer M5 Shakeproof SS
4
D25/014
Washer M4 Plain SS
D25/014
Washer M4 Plain SS
5
D25/033
Washer M4 Shakeproof SS
D25/033
Washer M4 Shakeproof SS
6
E72/206
Control Box-Electrics
E72/206
Control Box-Electrics
7
G30/462
Overload Relay 3.1/4.2A
G30/462
Overload Relay 3.1/4.2A
8
G30/343
Mini Contactor 24V AC
G30/343
Mini Contactor 24V AC
9
G35/004
Fuse 5 X 20 0.5A Semi-Delay
G35/004
Fuse 5 X 20 0.5A Semi-Delay
10
G35/012
Fuse Holder
G35/012
Fuse Holder
11
G60/434
Electrics Motor Cable
G60/434
Electrics Motor Cable
12
G60/435
Transformer 6VA 24V
G60/435
Transformer 6VA 24V
10
9
6
11
12
1
5
4
8
7
2
3