IMC IMCNL-HD-PY02 Series User manual

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IMCNL-HD-PY02 Series of Oil Spraying
Machinery
INTERNATIONAL MACHINE CONCEPTS WELCOMES YOU TO YOUR NEW
MACHINE
Operation Manual: Date 2015.

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CONTENTS
Chapter 1
Machine Description 1.1
Uncrating Instructions 1.2
Installation 1.3
Electrical and Pneumatic connections 1.4
Chapter 2
Technical Parameters and Description 2.1
Chapter 3
Operation Instruction
Machine general assembly drawing 3.1
Oil tank subassembly drawing 3.2
Oil spraying machine subassembly drawing 3.3
Chapter 4
Equipment main material list
Table of material list 4.1
Chapter 5
Transportation of the equipment and adjustment of instalation 5.1
Chapter 6
Attention and safety 6.1
Chapter 7
Cleaning and maintenance 7.1

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Chapter 1
1.1 Machine Description
The machine contain the oil tank components (with the pump), oil conveying pipe, spraying oil
pipe, oil collecting pan, reflow pipe and liquid level control. With compact and briefness
structure, easy dismounting and replace the parts. Easy control, easy operate, low power
consumption, good effect etc.
1.2 Un-crating Instructions
During un-crating make sure that no physical damage to the outside of the crate has taken
place. Carefully break open the exterior panels to reveal the machine and its working parts.
The machine will be covered in a plastic protective cover. This is to be removed. Make sure
that no parts have been damaged during transport, or fallen off the machine. The machine will
arrive with certain parts dis-assembled. These need to be fitted to the machine to resemble
the photos above the machine. The machine is fixed to the wooden palett by four metal
brackets. Remove these brackets and discard or keep for future use. The doors and covers
have been taped closed for safety reasons, these taped parts can now be opened. Surface rust
can take place due to the excessive sea sir during shipping. This will only be surface rust and a
dry cloth should be used to remove this rust residue. The entire machine has bee shipped with
an oil coating on the surface to safeguard the machine from corrosion. This can now be
removed with a very light detergent. The non-stainless steel parts should be re-oiled to
prevent rusting taking place after cleaning. Do not leave the machine wet.
The machine is top-heavy and as such, care should be taken when handling the machine and
removing it from its wooden pallet.
NOTE: DO NOT HANDLE THE MACHINE ON THE FILM BRACKETS OR ROLLERS. These parts are
critically aligned and should they be bent out of position the film may run off.
1.3 Installation
Only a qualified technician should perform the machine installation or a suitably trained
person.
Note: it is dangerous to work on a moving machine and the machine should be off and
isolated before any form of work is performed.
Machine should be placed in a well-ventilated room, free from dust and excessively
corrosive materials.

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There should be at least 1,5m space around each side of the machine for convenient
operation and maintenance.
Prepare the power supply 380V or 220V/50HZ. Three/Single Phase and neutral, and
connect to an appropriate earth wire.
Pneumatic connections should take place as the designated connection. The air should
not be less than 6Bar while the machine is operational. Air should be free of water and
contaminants.
The machine should be placed on level ground. After installing the machine, check if the
machine is level by Level Instrument. If not, please adjust the four legs.
Check every part of the machine carefully for damage during shipping. Tighten any loose
parts, screws and moving parts.
All gearboxes should be checked for sufficient oil.
Check all electrical connections for loose wires.
Make a test of the machines electrical power and confirm the voltage and earth
continuity. All safety connections relative to your own country should be adhered to.
Before operating the machine, please lubricate the following parts: across sealing bearing
and its bearing holes, longitudinal where sealing the parts needs oil.
1.4Electrical and Pneumatic connections
This machine requires only a single phase connection and earth wire
DISCLAIMER
IMC will not be held responsible fir incorrect installation and subsequent failure of the
machine due to any installation procedure not being followed.

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Chapter 2
2.1 Technical Parameters and Description
Oil consumption
Be determined by the can number
Topping up of oil way
Manual
Oil supply pipeline
ɸ25.4
Reflow pipeline
ɸ38.1
Total power
0.37Kw
Oil tank parameter
400x400x400mm (L*W*H) ≤64L
Suitable can size
ɸ73H113mm, ɸ65H103mm
Production
Be determined by the production line
Oil spray machine dimension
900x550x1950mm
Oil tank component
890x600x680mm
Oil collecting pan
1600x500x50mm attach the supporting legs

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Chapter 3
3.1 Machine general assembly drawing

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3.2 Oil tank subassembly drawing

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3.3 Oil spraying machine subassembly drawing

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Chapter 4
4.1 Equipment main material list
Item
Name
Specification &
model
Qty
Remark
1
Multi-grade pump P=0.37KW
CH2-30
1
2
3/4″ball valve
304
2
3
1″ball valve
304
1
4
1 1/4″ ball valve
304
1
5
Clamp loose jointФ25.4
304
6
6
Clamp loose jointФ31.8
304
3
7
Clamp loose jointФ38.1
304
5
8
Screw thread loose jointФ25.4
304
1
9
Single-point ball float
valveФ38.1
304
1
10
Oil tank subassembly
304
1
11
Oil spraying machine
304
1
12
Oil conveying pipeline
304
1set
13
Reflow pipeline
304
1set
14
Water collecting pan
304
1
With 304 supporting
legs

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Chapter 5
Transportation of equipment and adjustment of installation
Packaging:
The machine uses wooden cases or briefness packaging. And the machine has some place
connecting with the packing for fastening, and all the pieces are tied up with transparent
plastic film.
Transportation:
The wooden boxes which contained equipment can't be hit so hard, and it cannot be
dumped and reversed.
There are lifting point and gravity center on the packing box, please comply with them.
When using the forklift to derive must even packing base line.
Equipment installation:
The equipment installation is simple. In general, the main machine can be directly placed on
level ground. If the ground is not level, you can regulate the bolt at the bottom of the
equipment until the body is level up.
After the whole machine position is confirmed, you can connect the external line. The way of
connecting with the external equipment and the circuit can according to the scene situation,
during the period, need to add equipment , when installation, you should notice the location,
direction, etc installing, and make sure operation is convenient. Finally you can connect the
equipment with external power supply and control circuit, and pay attention to the installation
of the power supply circuit and control circuit to avoid the pipeline route, in case that the wire
is heated and affects the normal operation of the equipment. After checked, clean up the
environment around, and get ready to running.

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Chapter 6
6.1 Attentions and safety
Attentions:
When the machine break down, should immediately notify the special maintenance
personnel
When the equipment is running, you must ensure that no personnel in the danger area
Checks before running:
Every time before start the equipment, should check the fastener screw down or not, at the
same time, to be insure if the tank and the multi-grade pump damage, specific needs
according to the production requirement.
Before start the equipment, pay attention, only under the voltage normal, can start the
machine, don’t start the machine when the voltage too high or too low. At the same time,
should pay attention to the voltage stability, the voltage fluctuation too large will influence
the equipment normal operation.
Every time, before the equipment start, looking over the equipment operate, to insure the
working normal or not.
After the equipment operating for a period, need to screw up the fastener, to avoid be
loose.
Pay attention before maintenance and check the equipment
Cleaning the equipment
Emptying residual water inner the tank, pipeline and the multi- grade pump.
Cutting up the general power
To be ensure the equipment stop already.
To be ensure the next working content.
Put up the maintenance warning brand in the eye appeal.
Pay attention during the equipment operate:
The non-specialized people shall not be arbitrarily remove the electrical component,
control button. At last, when the filled can washing machine in running, cannot to cut up
the multi-grade pump, if you insure to maintenance, must be stop the can feeding before
stopping the equipment.
When the filled can washing machine stop, press the stop button till the system stop

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operate, can cut off the general power.
Before the equipment maintenance, all the field force need to pay attention：
Before the maintenance and repair because of the leak, please to clean the equipment.
Before maintenance and repairing must emptying the equipment residue liquid.
Safety instruction:
To be ensure the operator’s own life safety, when operating and adjusting the equipment,
please reading carefully the safety instruction section and safety rule, and the usage
regulations of dangerous signal.
The dangerous signal appears in the operate manual contain the follow
meaning: Dangerous: Neglect this signal will lead to damage the life
directly.
Warning: Neglect the signal will lead to the personnel damage and hurt
the life.
Attention: Neglect the signal will lead to personnel damage or break
down the equipment.
Chapter 7
7.1 Cleaning and maintenance
1. After equipment installation, commissioning, equipment and all materials must be pipe for
a thorough cleaning and disinfection, the equipment can be put into production.
2. Pay attention to all parts of the machine normal working or not.
3. Pay attention to check the attrition rate of the wear-out parts, pay attention to replace the
attrition parts at any moment.
4. During the production, should pay attention to the surrounding, to prevent the sundries fall
into the tank, then lead to the pipeline jam or damage the multi-grade pump, to avoid damage
the machine.