Fuji Spray 6265G User manual




6260S
LX-20 Pressure
Feed
6265G
LX-20 Gravity
FujiSpray®
LX‐20
HVLPCompressorSprayGun
















UserManual
Page2of13






6260S
LX-20 Pressure
Feed
6265G
LX-20 Gravity
FujiSpray®
LX‐20
HVLPCompressorSprayGun
















UserManual
Page2of13




Page1of20

Contents
ContentsandSpecifications.................................1
SafetyPrecautions...........................................2‐3
Assembly.............................................................4
Operation........................................................5‐6
Technique............................................................7
PartsDiagram..................................................8‐9
ViscosityGuide...................................................10
FinishProblems..................................................11
Troubleshooting..........................................12‐13
NeedlePackingNut............................................1 4 
GeneralCleaning.........................................15‐16
ThoroughCleaning.............................................1 6 
Reassembly........................................................17
WarrantyInformation........................................18
ServiceInformation............................................19
Notes..................................................................20






SPECIFICATIONS
AirSupplyPressure 26PSIatguninlet(1.8bar)
AirInletSize 1/4“BSPandNPS
AirSupplyHoseWidth 5/16”ID
FluidPassages StainlessSteel
FluidCoupler(PressureFeed) 3/8”x19P
FluidCoupler(Gravity) M16x1.5P
Airconsumption 15.2cfm
StandardAirCapSet 1.4mm
GunWeight(WithoutCup) 502g
  Page2of20  

Pleasereadtheseinstructionsbeforeusingtheequipment

FIREANDEXPLOSIONHAZARD
Equipmentmustnotbeusedinanareacontaminatedbyvolatileor
flammablematerials.Thiscouldignitethecontaminantscausinga
dangerousexplosion.
∙Donotsprayflammableorcombustiblematerialsnearanopenflame
orsourcesofignitionsuchascigarettes,motors,andelectrical
equipment.
∙Neveruse1,1,1‐trichloroethane,methylenechloride,other
halogenatedhydrocarbonsolventsorfluidscontainingsuchsolventsin
equipmentwithaluminumwettedparts.Suchusecouldresultina
seriouschemicalreaction,withthepossibilityofexplosion.Consultyour
fluidsupplierstoensurethatthefluidsbeingusedarecompatiblewith
aluminumparts.
∙Keepsprayareawell‐ventilated.Keepagoodsupplyoffreshair
movingthroughthearea.
∙Donotsmokeinthesprayarea.
∙Donotoperatelightswitches,engines,orsimilarsparkproducing
productsinthesprayarea.
∙Keepareacleanandfreeofpaintorsolventcontainers,rags,andother
flammablematerials.
∙Fireextinguisherequipmentshallbepresentandworking.

 TOXICFLUIDORFUMESHAZARD
Toxicfluidsorfumescancauseseriousinjuryordeathifsplashedin
theeyesoronskin,inhaled,orswallowed.
∙ReadMSDS(MaterialSafetyDataSheet)toknowthespecifichazards
ofthefluidsyouareusing.
∙Alwayswearappropriateglovesandeyeprotection.
∙Alwaysweararespirator.Readallinstructionsoftherespiratorto
ensurethatitwillprovidethenecessaryprotectionagainstthe
inhalationofharmfulvapors.Alsocheckwiththelocaljurisdiction.
∙Paint,solvents,insecticidesandothermaterialsmaybeharmfulif
inhaled.
∙Storehazardousfluidinapprovedcontainers,anddisposeofit
accordingtoapplicableguideline.
∙Donotstopordeflectfluidleakswithyourhandorbody.




Page1of20

Contents
ContentsandSpecifications.................................1
SafetyPrecautions...........................................2‐3
Assembly.............................................................4
Operation........................................................5‐6
Technique............................................................7
PartsDiagram..................................................8‐9
ViscosityGuide...................................................10
FinishProblems..................................................11
Troubleshooting..........................................12‐13
NeedlePackingNut............................................1 4 
GeneralCleaning.........................................15‐16
ThoroughCleaning.............................................1 6 
Reassembly........................................................17
WarrantyInformation........................................18
ServiceInformation............................................19
Notes..................................................................20






SPECIFICATIONS
AirSupplyPressure 26PSIatguninlet(1.8bar)
AirInletSize 1/4“BSPandNPS
AirSupplyHoseWidth 5/16”ID
FluidPassages StainlessSteel
FluidCoupler(PressureFeed) 3/8”x19P
FluidCoupler(Gravity) M16x1.5P
Airconsumption 15.2cfm
StandardAirCapSet 1.4mm
GunWeight(WithoutCup) 502g
  Page2of20  

Pleasereadtheseinstructionsbeforeusingtheequipment

FIREANDEXPLOSIONHAZARD
Equipmentmustnotbeusedinanareacontaminatedbyvolatileor
flammablematerials.Thiscouldignitethecontaminantscausinga
dangerousexplosion.
∙Donotsprayflammableorcombustiblematerialsnearanopenflame
orsourcesofignitionsuchascigarettes,motors,andelectrical
equipment.
∙Neveruse1,1,1‐trichloroethane,methylenechloride,other
halogenatedhydrocarbonsolventsorfluidscontainingsuchsolventsin
equipmentwithaluminumwettedparts.Suchusecouldresultina
seriouschemicalreaction,withthepossibilityofexplosion.Consultyour
fluidsupplierstoensurethatthefluidsbeingusedarecompatiblewith
aluminumparts.
∙Keepsprayareawell‐ventilated.Keepagoodsupplyoffreshair
movingthroughthearea.
∙Donotsmokeinthesprayarea.
∙Donotoperatelightswitches,engines,orsimilarsparkproducing
productsinthesprayarea.
∙Keepareacleanandfreeofpaintorsolventcontainers,rags,andother
flammablematerials.
∙Fireextinguisherequipmentshallbepresentandworking.

 TOXICFLUIDORFUMESHAZARD
Toxicfluidsorfumescancauseseriousinjuryordeathifsplashedin
theeyesoronskin,inhaled,orswallowed.
∙ReadMSDS(MaterialSafetyDataSheet)toknowthespecifichazards
ofthefluidsyouareusing.
∙Alwayswearappropriateglovesandeyeprotection.
∙Alwaysweararespirator.Readallinstructionsoftherespiratorto
ensurethatitwillprovidethenecessaryprotectionagainstthe
inhalationofharmfulvapors.Alsocheckwiththelocaljurisdiction.
∙Paint,solvents,insecticidesandothermaterialsmaybeharmfulif
inhaled.
∙Storehazardousfluidinapprovedcontainers,anddisposeofit
accordingtoapplicableguideline.
∙Donotstopordeflectfluidleakswithyourhandorbody.




Page3of20


 EQUIPMENTMISUSEHAZARD
Misuseofequipmentcancauseseriousinjuryordeath.
∙Healthandsafety,accidentprevention,workandenvironment
protectionregulationsandpoliciesaremandatory.
∙Neveraimthespraygunatanotherpersonoranimal.Intheeventof
injury,seekexpertmedicalattentionimmediately.
∙Donotoperateorspraynearchildren.Keepchildrenawayfrom
equipmentatalltimes.
∙Donotoverreachorstandonanunstablesupport.Keepeffective
footingandbalanceatalltimes.
∙Stayalertandwatchwhatyouaredoing.
∙Donotoperatetheunitwhenfatiguedorundertheinfluenceofdrugs
oralcohol.
∙Checkthehose,hoseconnectorsandSprayGunbeforeeveryuse.Any
wornordamagedpartsshouldbereplacedimmediately.
∙Beforeperforminganymaintenancetotheequipment,de‐energize,
depressurize,disconnectandlockoutallpowersources.
∙UseonlygenuineFujiSprayreplacementparts.Nevermodifythe
equipment.

PROP65WARNING‐Thisproductcontainschemicalsknownto
theStateofCaliforniatocausecancerandbirthdefectsorother
reproductiveharm.

Warning:Soundlevelsproducedbyspraygunsduringusemaybe
harmfultotheeardependingontheset‐up.Itisrecommendedthatear
protectioniswornatalltimeswhenspraying.


THEEMPLOYERISRESPONSIBLETOPROVIDETHISINFORMATIONTOTHE
OPERATOROFTHEEQUIPMENT








  Page4of20  

ASSEMBLY

CupAssemblyInstallation:
AttachthecupassemblybyscrewingontotheFluidCouplerofthe
SprayGun.Usesuppliedmulti‐purposewrenchtotightenandsecurein
place.

AirSupply:
IncludedwithyourLX‐20SprayGunisanInletPressureRegulatorwith
gauge(part#6380).AttachthePressureRegulatortotheAirConnector
FittingatthehandleoftheSprayGun;addingTeflonTapetothe
threadsoftheAirConnectorFittingwillpromoteabetterseal.

Attachhoseconnectornipple(notincluded)intothePressureRegulator
andconnectairsupplyhose.
NOTE:Forbestsprayresults,itisrecommendedusinga5/16”IDair
pressurehose.Ifhoseisover20ftthena3/8”diameterwouldbe
better.Usingasmallerdiameterhosewillresultinasignificantdropin
pressure.
NOTE:Airsupplymustbeclean,moisturefree,oilfreeairandproperly
regulated.

MostHVLPandRPcompressorSprayGunswilloperatebetween10and
20cfm.A20cfmSprayGunwilldraintheairfromamoderatesized5hp
compressor.Ifanadditionalairtoolisconnectedtothecircuitandused
duringthistime,theSprayGun’satomizingpressurewillvary.This
causesalesserqualityandinconsistentoutcome.Forbestresults,a
largercompressorisrecommended.

TheLX‐20PressureFeedModel(6260S)hasbeendesignedtoworkwith
PressurePots,Pumps,PressureCupsandSiphonFeed.







CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults


Page3of20


 EQUIPMENTMISUSEHAZARD
Misuseofequipmentcancauseseriousinjuryordeath.
∙Healthandsafety,accidentprevention,workandenvironment
protectionregulationsandpoliciesaremandatory.
∙Neveraimthespraygunatanotherpersonoranimal.Intheeventof
injury,seekexpertmedicalattentionimmediately.
∙Donotoperateorspraynearchildren.Keepchildrenawayfrom
equipmentatalltimes.
∙Donotoverreachorstandonanunstablesupport.Keepeffective
footingandbalanceatalltimes.
∙Stayalertandwatchwhatyouaredoing.
∙Donotoperatetheunitwhenfatiguedorundertheinfluenceofdrugs
oralcohol.
∙Checkthehose,hoseconnectorsandSprayGunbeforeeveryuse.Any
wornordamagedpartsshouldbereplacedimmediately.
∙Beforeperforminganymaintenancetotheequipment,de‐energize,
depressurize,disconnectandlockoutallpowersources.
∙UseonlygenuineFujiSprayreplacementparts.Nevermodifythe
equipment.

PROP65WARNING‐Thisproductcontainschemicalsknownto
theStateofCaliforniatocausecancerandbirthdefectsorother
reproductiveharm.

Warning:Soundlevelsproducedbyspraygunsduringusemaybe
harmfultotheeardependingontheset‐up.Itisrecommendedthatear
protectioniswornatalltimeswhenspraying.


THEEMPLOYERISRESPONSIBLETOPROVIDETHISINFORMATIONTOTHE
OPERATOROFTHEEQUIPMENT








  Page4of20  

ASSEMBLY

CupAssemblyInstallation:
AttachthecupassemblybyscrewingontotheFluidCouplerofthe
SprayGun.Usesuppliedmulti‐purposewrenchtotightenandsecurein
place.

AirSupply:
IncludedwithyourLX‐20SprayGunisanInletPressureRegulatorwith
gauge(part#6380).AttachthePressureRegulatortotheAirConnector
FittingatthehandleoftheSprayGun;addingTeflonTapetothe
threadsoftheAirConnectorFittingwillpromoteabetterseal.

Attachhoseconnectornipple(notincluded)intothePressureRegulator
andconnectairsupplyhose.
NOTE:Forbestsprayresults,itisrecommendedusinga5/16”IDair
pressurehose.Ifhoseisover20ftthena3/8”diameterwouldbe
better.Usingasmallerdiameterhosewillresultinasignificantdropin
pressure.
NOTE:Airsupplymustbeclean,moisturefree,oilfreeairandproperly
regulated.

MostHVLPandRPcompressorSprayGunswilloperatebetween10and
20cfm.A20cfmSprayGunwilldraintheairfromamoderatesized5hp
compressor.Ifanadditionalairtoolisconnectedtothecircuitandused
duringthistime,theSprayGun’satomizingpressurewillvary.This
causesalesserqualityandinconsistentoutcome.Forbestresults,a
largercompressorisrecommended.

TheLX‐20PressureFeedModel(6260S)hasbeendesignedtoworkwith
PressurePots,Pumps,PressureCupsandSiphonFeed.







CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults


Page5of20

OPERATION

Tocleanoutanyimpuritiesthatmayhaveaccumulatedduringassembly
orshippingoftheSprayGun,werecommendsprayingasmallquantity
ofcleanpaintthinnerthroughthegun.Ifyouintendtousewater‐based
paintsandmaterials,spraywaterinplaceofpaintthinner.Before
tacklinganyseriousspraying,experimentwiththeGunonascrappiece
untilyoubecomefamiliarwithallthecontrols.

•Mixmaterialtomanufacturer’srequirements,andproperlystrain.

•Fillthematerialcupnomorethanmaximum3/4full‐Donotoverfill.

•Asasafetyguardandreferencepoint,turnFluidControlKnob(#17)
clockwise,donotforce.Thiswillpreventanyaccidentaltriggerpullas
youcompletesettingup.

•RotatetheAirCapsothatthetwohornsaresituatedat3and9
o’clockposition.

•Turntheside‐mountedPatternControlKnob(#21)clockwise,thiswill
setthesprayguntothewidestpattern.

•ConnectairsupplytotheSprayGunandrotatetheFluidControlKnob
counter‐clockwisefour(4)fullturns.

•Pointspraygunawayfromyou,pullthetriggerandgaugethespray
gun’ssettings.Youmayneedtoadjustmaterialflow,airpressure,orfan
patternsettingsatthistime.

FluidControl‐Ifthematerialflowistooheavy,turntheFluidControl
Knobclock‐wise,thiswillreducevolumeflow.Toincreasevolumeflow
forawetfinish,turntheFluidControlKnobcounter‐clockwise.







CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults
  Page6of20  

PressureRegulator‐AirPressureadjustmentwillsignificantlyaffect
howthematerialisatomized.Iflookingtoocoarse,increaseairsupply
pressureatthepressureregulator.Iflookingtoofine,decrease
pressure.
PatternControl‐Toproduceasmallerfanpattern,turntheFanPattern
ControlKnobcounter‐clockwise.Forwidestpattern,turnFanPattern
ControlKnobclock‐wise.

NOTE:Inmostcases,acombinationofallthreeadjustmentswill
providethedesiredresults.Itisgoodpracticetohaveabookhandy
andrecordthesesettingsforfutureuse.

























CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults


Page5of20

OPERATION

Tocleanoutanyimpuritiesthatmayhaveaccumulatedduringassembly
orshippingoftheSprayGun,werecommendsprayingasmallquantity
ofcleanpaintthinnerthroughthegun.Ifyouintendtousewater‐based
paintsandmaterials,spraywaterinplaceofpaintthinner.Before
tacklinganyseriousspraying,experimentwiththeGunonascrappiece
untilyoubecomefamiliarwithallthecontrols.

•Mixmaterialtomanufacturer’srequirements,andproperlystrain.

•Fillthematerialcupnomorethanmaximum3/4full‐Donotoverfill.

•Asasafetyguardandreferencepoint,turnFluidControlKnob(#17)
clockwise,donotforce.Thiswillpreventanyaccidentaltriggerpullas
youcompletesettingup.

•RotatetheAirCapsothatthetwohornsaresituatedat3and9
o’clockposition.

•Turntheside‐mountedPatternControlKnob(#21)clockwise,thiswill
setthesprayguntothewidestpattern.

•ConnectairsupplytotheSprayGunandrotatetheFluidControlKnob
counter‐clockwisefour(4)fullturns.

•Pointspraygunawayfromyou,pullthetriggerandgaugethespray
gun’ssettings.Youmayneedtoadjustmaterialflow,airpressure,orfan
patternsettingsatthistime.

FluidControl‐Ifthematerialflowistooheavy,turntheFluidControl
Knobclock‐wise,thiswillreducevolumeflow.Toincreasevolumeflow
forawetfinish,turntheFluidControlKnobcounter‐clockwise.







CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults
  Page6of20  

PressureRegulator‐AirPressureadjustmentwillsignificantlyaffect
howthematerialisatomized.Iflookingtoocoarse,increaseairsupply
pressureatthepressureregulator.Iflookingtoofine,decrease
pressure.
PatternControl‐Toproduceasmallerfanpattern,turntheFanPattern
ControlKnobcounter‐clockwise.Forwidestpattern,turnFanPattern
ControlKnobclock‐wise.

NOTE:Inmostcases,acombinationofallthreeadjustmentswill
providethedesiredresults.Itisgoodpracticetohaveabookhandy
andrecordthesesettingsforfutureuse.

























CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults


Page7of20

TECHNIQUE

TheSprayGunshouldbeheldperpendiculartothesurfaceatalltimes.
HOLDTHEGUNNOMORETHAN8”(20cm)AWAYFROMTHESURFACE
TOBESPRAYED.

CORRECTMETHOD









BeginsprayingbypullingtheTriggerandmovetheSprayGuninthe
directionyouwanttospray.Startyourpassfromofftheedgeofthe
piece;thencontinueofftheedgeofthepieceontheotherendbefore
releasingtheTrigger.Betweeneachsuccessivepass,overlapby50%.

INCORRECTMETHOD









CAUTION:NeverforanyreasonpointtheSprayGundirectlyatthe
faceorheadofaperson.








CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults
  Page8of20  


FUJILX‐20SPRAYGUN




























Page7of20

TECHNIQUE

TheSprayGunshouldbeheldperpendiculartothesurfaceatalltimes.
HOLDTHEGUNNOMORETHAN8”(20cm)AWAYFROMTHESURFACE
TOBESPRAYED.

CORRECTMETHOD









BeginsprayingbypullingtheTriggerandmovetheSprayGuninthe
directionyouwanttospray.Startyourpassfromofftheedgeofthe
piece;thencontinueofftheedgeofthepieceontheotherendbefore
releasingtheTrigger.Betweeneachsuccessivepass,overlapby50%.

INCORRECTMETHOD









CAUTION:NeverforanyreasonpointtheSprayGundirectlyatthe
faceorheadofaperson.








CleanyourSprayGunaftereachuse
Failuretodothismayresultincloggingthatleadstopoorsprayresults
  Page8of20  


FUJILX‐20SPRAYGUN

























