IMT Scanreco G2 User manual
IOWA MOLD TOOLING CO., INC.
P.O. Box 189
Garner, IA 50438
Tel: 641.923.3711
Fax: 641.923.2424
www.imt.com
Manual # 99906
Revised
Copyright © 201Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording or otherwise
without the prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company
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Contents
Chapter Page
1. INTRODUCTION........................................................................................................................... 4
2. THE COMPONENTS OF THE SCANRECO G2 RADIO REMOTE CONTROL ........................... 5
3. DESCRIPTION OF THE SYSTEM ................................................................................................ 5
3.1The Scanreco G2 system, general description ..................................................................... 5
3.2Scanreco G2 remote control box ........................................................................................... 6
3.2.1Generaldescriptionoftheremotecontrolbox.................................................................................................6
3.2.2Pushbuttonsandtumblerswitches...................................................................................................................7
3.2.3Controllevers............................................................................................................................... ......................8
3.2.4Operatingsymbols.............................................................................................................................................9
3.2.5Indications,remotecontrolbox.......................................................................................................................13
3.2.6
ScanrecoG2radioremotecontrol,/DdInfoCentre.......................................................................................14
3.2.7RemotecontrolboxinstandͲbymode............................................................................................................22
3.3Scanreco G2 radio controller................................................................................................ 22
3.4Scanreco G2 battery and battery charger ........................................................................... 24
3.4.1Replacementofthebattery.............................................................................................................................24
3.4.2Chargingofthebattery............................................................................................................................... .....25
3.4.3Goodadviceaboutthebattery........................................................................................................................25
3.5Remote control cable ............................................................................................................ 26
3.6Transmitter system, frequencies.......................................................................................... 26
4. MAINTENANCE .......................................................................................................................... 26
5. SAFETY REGULATIONS ........................................................................................................... 27
6. STARTING UP ............................................................................................................................ 28
6.1Starting up from the indicator panel of the RCL (manually controlled stabilizers) ......... 28
6.1.1StartͲupoftheradioremotecontrolsystem...................................................................................................28
6.2Starting up from the Scanreco G2 remote control box (radio remote controlled
stabilizers) .............................................................................................................................. 29
6.3Stabilizer mode ...................................................................................................................... 29
6.3.1Controlofthehydraulicstabilizers.................................................................................................................. 29
7. SIGNALLING DURING CRANE OPERATION ........................................................................... 32
8. EMERGENCY STOP DURING CRANE OPERATION ............................................................... 32
9. STOP OF THE RADIO REMOTE CONTROL SYSTEM ............................................................. 32
10. SECURING OF THE REMOTE CONTROL BOX, AFTER OPERATION ................................... 32
11. OPTIONAL EXTRAS .................................................................................................................. 33
11.1Remote control of optional extras and other crane functions .......................................... 33
11.1.1TheHDLsystem(option)..................................................................................................................................33
11.1.2MicroͲoperation...............................................................................................................................................34
11.1.3Enginecontrol..................................................................................................................................................34
11.1.4Worklight............................................................................................................................... ..........................35
11.1.5Horn.................................................................................................................................................................35
11.1.6Controlofwinchonastowingbracket............................................................................................................35
11.1.7Activationoftheregenerationsystem.............................................................................................................36
11.1.8Weighingfunction............................................................................................................................... .............37
12. TROUBLESHOOTING ................................................................................................................ 37
12.1.Error code indications on the RCL 5300 indicator panel ................................................... 38
12.2.Error indications from the remote control box ................................................................... 39
12.3.Error indications on the radio controller ............................................................................. 40
13. EMERGENCY OPERATION OF THE CRANE ........................................................................... 40
14. MARKING AND IDENTIFICATION ............................................................................................ 41
15. TECHNICAL DATA .................................................................................................................... 42
1. Introduction
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08/02/2019 Manual Part Number: 99906486 4
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2. The components of the Scanreco G2 radio remote control
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3. Description of the system
3.1 The Scanreco G2 system, general description
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08/02/2019 Manual Part Number: 99906486 5
3.2 Scanreco G2 remote control box
3.2.1 General description of the remote control box
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08/02/2019 Manual Part Number: 99906486 6
3.2.2 Push buttons and tumbler switches
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A. Number of engine revolutions ”1”
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B. Engine start-stop ”2”
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3OHDVHVHHFKDSWHURQEngine control
C + D. Extra functions
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F. Micro-operation
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G. Green diode
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SOHDVHVHHFKDSWHURQSignalling during crane
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H. Stop button
3OHDVHVHHFKDSWHURQEmergency stop during
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I. Red diode
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3OHDVHVHHFKDSWHURQReplacement of the battery
J. ON push button
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3OHDVHVHHFKDSWHURQStart-up of the radio remote
control system
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3OHDVHVHHFKDSWHURQActivation of regeneration
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08/02/2019 Manual Part Number: 99906486 7
L. Tumbler switch ”9”: Extra function
M. Yellow push button ”7”
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N. Tumbler switch ”10”: Extra function
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3.2.3 Control levers
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Standard configuration of remote control levers, operation direction
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08/02/2019 Manual Part Number: 99906486 8
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7
56
3.2.4 Operating symbols
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08/02/2019 Manual Part Number: 99906486 9
Lever sequence, stabilizer functions
8 functions:
6 functions:
4 functions:
Stabilizer beam, extend Stabilizer leg, down
Stabilizer beam, extend Stabilizer leg, down
Stabilizer leg, down
Stabilizer beam, extend
08/02/2019 Manual Part Number: 99906486 10
Lever sequence, crane functions
8 functions + winch:
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7 functions:
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Basic crane Equipment
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Basic crane
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4Click!
08/02/2019 Manual Part Number: 99906486 11
6 functions + winch:
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6 functions + rotator + grab
4 functions
Basic crane Equipment
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Basic crane
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08/02/2019 Manual Part Number: 99906486 12
3.2.5 Indications, remote control box
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Power LED Explanation
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Micro LED Explanation
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08/02/2019 Manual Part Number: 99906486 13
3.2.6 Scanreco G2 radio remote control, ,07 InfoCentre
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08/02/2019 Manual Part Number: 99906486 14
Screens, ,07 InfoCentre
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Start-up screens
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08/02/2019 Manual Part Number: 99906486 15
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Operation screens
Operation screens appear during normal crane operation, and consist of up to 8 screens with 2 pieces of
operation information on each screen. The current screen is indicated by a number in the top right-hand corner
(a).
One operation information consists of an icon ( b), which graphically indicates the function in question, a
numerical value ( c) and a corresponding graphic bar ( d) and a unit indication ( e)e.g. %, kg.
The InfoCentre has been pre-programmed from *.5 in relation to the crane and the relevant equipment.
The following sequence of the operation screens is st andard, and the number of pictures on the screen will
depend on the equipment on the crane.
The rst picture (screen 1) states t he battery level as well as the next
time for service overhaul (if this function has been programmed by
the *.5 distributor).
Screen no. 2 will also be standard from *.5, and shows the load on the
crane as well as the speed of the crane in HDL mode (if fitted).
The number of screens will depend on the conguration of the crane and
the equipment. Select a relevant screen by pushing one of the pre-
programmed press buttons 1-4 below the display or by changing between
the screens by means of the arrow keys to the right of the display. See
the following table on possible operation screens.
08/02/2019 Manual Part Number: 99906486 16
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08/02/2019 Manual Part Number: 99906486 17
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08/02/2019 Manual Part Number: 99906486 18
Information screens
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08/02/2019 Manual Part Number: 99906486 19
Table of contents
