Ingersoll-Rand GHH RAND SV205 User manual

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SHAFT DETAIL
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Installation, Operating
&Maintenance Manual
(Original Instructions)
www.ingersollrand.com/ghhrandtransport
SV205
Rotary Vane
Compressor
May 2023
47815111 A
EN

2
47815111 A
Date: 05/23 SV205 Installation, Operating & Maintenance Manual
WICHTIG!
Elektronische Versionen der Installations-, Betriebs- und Wartungshandbücher der SV150 und SV205
sowie der Serviceanleitungen können von der Website www.ingersollrand.com/ghhrandtransport heruntergeladen
werden.
IMPORTANT!
Electronic versions of the SV150 & SV205 Installation, Operating & Maintenance Manual’s plus Service
Instruction Manual’s can be downloaded from Website www.ingersollrand.com/ghhrandtransport.
IMPORTANT !
Les versions électroniques des manuels d'installation, d'utilisation et d'entretien du SV150 et du SV205,
ainsi que des manuels d'instructions de service, peuvent être téléchargées à partir du site Web www.
ingersollrand.com/ghhrandtransport.
FR
DE
EN

3
47815111 A
Date: 05/23 SV205 Installation, Operating & Maintenance Manual
Contents
Chapter Page
1 Health & Safety
Health & Safety Issues 4
2 General
  
  
2.3 Storage/Low Use 
  
3 
3.1 General 
  
  
  
  
  
3.7 Machine and PTO alignment 
3.8 Pipe work 
3.9 Ancillaries 
4 
  
  
4.3 Driver Training 
5 Maintenance
5.1 Schedule 
  
  
5.4 Silencers/Pipe work 
  
5.6 Air Inlet Filter 
5.7 Checking the blade wear 

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47815111 A
Date: 05/23 SV205 Installation, Operating & Maintenance Manual
1Health & Safety
Read the whole manual before commencing installation.
Static electricity
Ensure, that where required, the compressor and ancillaries are earthed in accordance with
BS5958 Part 1 1983; ‘Control of Undesirable Static Electricity’.
Powder-air combinations are potentially explosive.
Drive line
It is the responsibility of the installer of the equipment to ensure all rotating and moving parts
of the installation are adequately guarded to a standard which complies with the prevailing
safety legislation.
Compressor
The compressor has internal moving parts some of which may be accessed through the inlet
and outlet apertures. During operation cooling fans rotate beneath the cowls at each end of the
machine and these can be accessed through the discharge aperture. Do not place any objects
especially fingers into these apertures as personal injury could result.
Installation
A relief valve must be fitted in the outlet pipe work as close to the compressor as possible.
The valve must be positioned so as not to vent air onto any personnel since the air discharged
will be hot and can cause severe burns.
Storage/Low use
Before the machine is installed or when it will not be used for long periods:
• Store in a dry, heated building.
• Handle with care and keep the suction and delivery ports covered.
• Rotate the drive shaft of the machine each week, in the direction shown by the arrow
between the suction and delivery ports on the machine body.
Where the compressor is mounted on a vehicle and located outside, it should be operated

Fire & Heat
The compressor includes seals made of fluoroelastomer polymers which degrade if exposed
to temperatures above 300°C. If the material has been so exposed then it must not be handled
with bare hands.
Surface temperatures can exceed 200°C. Highly combustable materials must not come into
contact with the discharge pipework or compressor body.
Relief Valve Check
This procedure should be carried out every month to clear the valve seat and check the valve

Noise
Tests show maximum

In accordance with our policy of continuous product improvement, GHH Rand reserve the right to alter
details and specifications without notice.

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47815111 A
Date: 05/23 SV205 Installation, Operating & Maintenance Manual
2General
2.1 Product general description
The SV205 is a light-weight, compact rotary vane compressor designed for the oil free
discharge of bulk liquids from general purpose tankers, e.g. liquid foodstuff, solvents, acids
alkalis, hot bitumen, resins and other chemicals.
The main advantage of using a compressor to discharge liquids is that the product does not
come into contact with machine. This eliminates any problems of material compatibility with
the liquid enabling a much wider variety of products to be discharged.
The machine is an oil free sliding vane design with the main stainless steel rotor being
supported by bearing arrangements at either end.
All the components in the main bore cavity are manufactured from corrosion resistant
materials to resist any possibility of atmospheric corrosion.
The very compact shape and size of the machine make it ideal for mounting inside the chassis
to enable direct low-cost prop. shaft driving or via other drive methods more suitable for
a particular application.
A through shaft allows CW or ACW input drive rotation and the compressor can be installed
on any face to provide the maximum mounting flexibility.
The standard package consists of:
SV205 cw basic machine
• Air Inlet Filter 5” Cyclonic
• Air Inlet Hose Kit

• Port Gaskets

• Non Return Valve - 1.5” BSP


2.2 Power Options
The SV205 can be driven using any of the following drive systems.
Prop. shaft Direct from a gearbox mounted PTO.
Hydraulically Several standard drives are available.
Electrically Motor drive packages on base frames/plates.
Engine Drive packages on base frames/plates.
2.3 Storage/Low use
Before the machine is installed or when it will not be used for long periods:
• Store the machine in a dry, heated building.
• Handle the machine with care and keep the suction and delivery ports covered.
• Rotate the drive shaft of the machine each week, in the direction shown by the arrow
between the suction and delivery ports on the machine body. Where the compressor is
mounted on a vehicle and located outside, it should be operated for at least 15 minutes

Note
The shape and size of
the machine make it
particularly suitable
for PTO/prop.
shaft driving inside
the vehicle chassis.
Note
Do not allow dirt, oil
and grease to enter
the machine ports
as this could cause
severe damage.