Ingersoll-Rand 9/230 User manual

9/230, 9/270, 9/300, 12/235, 17/235, 21/215
9/230HA, 9/270HA, 9/300HA, 12/235HA, 17/235HA, 21/215HA
OPERATION AND MAINTENANCE MANUAL
This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
IR 9/230, 9/270, –>SERIAL No :
C.C.N. : 22163448 GB
DATE : MARCH 2003
892000
IR 17/235, –>SERIAL No : 881000
9/300, 12/335
21/215
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.

01/03
Machine models represented in this manual may be used in various locations world–wide. Machines sold and shipped
into European Union Territories require that the machine display the EC Mark and conform to various directives. In
such cases, the design specification of this machine has been certified as complying with EC directives. Any
modification to any part is absolutely prohibited and would result in the CE Certification and marking being rendered
invalid. A declaration of that conformity follows:
We
Declare that, under our sole responsibility for manufacture and supply, the product(s)
98/37/EC, 93/68/EEC, 89/336/EEC, 2000/14/EC
Ingersoll–Rand Company
Portable Compressor Division
P.O. Box 868
501 Sanford Avenue
Mocksville, North Carolina 27028
Ingersoll–Rand Company Limited
Standard Products Division
Swan Lane
Hindley Green
Wigan WN2 4EZ
United Kingdom
Represented in EC by:
to which this declaration relates, is (are) in conformity with the provisions of the above
directives using the following principal standards
Issued at Mocksville on
1–1–2003
EN29001 : EN292, EN60204–1, EN1012–1, PN8NTC2, EN50081 EN50082
________________________________
9/230, 9/270, 9/300, 12/235, 17/235, 21/215
Ric Lunsford
Manager of quality control
DECLARATION OF CONFORMITY WITH EC DIRECTIVES
CONFORMITY WITH NOISE DIRECTIVE 2000/14/EC
Ingersoll–Rand Company Limited declare that the following Portable Compressors have been
manufactured in conformity with the directive as shown
Machine Serial number Mean measured Guaranteed
Directive Type kW Serial number
range Mean measured value Guaranteed Level Notified body
2000/14/EC
9/230
A V Technology
2000/14/EC
Annex VI 9/270 224 892000–899999 100.3 LWA 102 LWA A V Technology Stockport UK
Part I 12/235 WA WA Nr 1067
2000/14/EC
9/300
A V Technology
2000/14/EC
Annex VI 17/235 255 881000–889999 100.3 LWA 102 LWA A V Technology Stockport UK
Part I 21/215 WA WA Nr 1067
________________________________
Issued at Mocksville. . . . . . . . . . .
1st Declaration 18–02–03. . . . . Quality assurance manager
EC Pressure Equipment Directive and Related Regulations
We declare that this product has been assessed according to the Pressure Equipment Directive (97/23/EC) and, in
accordance with the terms of this Directive, has been excluded from the scope of this Directive.
It may carry ”CE” marking in compliance with other applicable EC Directives.

CONTENTS & ABBREVIATIONS 1
9/230, 9/270, 9/300, 12/235, 17/235, 21/215, 9/230HA, 9/270HA, 9/300HA, 12/235HA, 17/235HA, 21/215HA
CONTENTS
1 CONTENTS
2 FOREWORD
4 WARRANTY
11 ISO SYMBOLS
14 SAFETY
16 GENERAL INFORMATION
Dimensions
Data
19 OPERATING INSTRUCTIONS
Commissioning
Prior to starting
Starting
Stopping
Emergency stopping
Re–starting
Monitoring during operation
Decommissioning
28 MAINTENANCE
Routine maintenance
Lubrication
Speed & pressure regulation
Torque settings table
Compressor lubrication
40 MACHINE SYSTEMS
Electrical system
Piping & instrumentation system
45 FAULT FINDING
47 OPTIONS
49 PARTS ORDERING
ABBREVIATIONS & SYMBOLS
#### Contact Ingersoll–Rand for serial number
–>#### Up to Serial No.
####–>From Serial No.
*Not illustrated
†Option
WDG Generator option
AR As required
BR Brazil
CN China
DE Germany
DK Denmark
ES Spain
FI Finland
FR France
GB Great Britain (English)
HA High ambient machine
IT Italy
NL Holland
NO Norway
PT Portugal
SE Sweden
US United States
S.R.G. Site running gear
H.R.G. High speed running gear

FOREWORD
2
9/230, 9/270, 9/300, 12/235, 17/235, 21/215, 9/230HA, 9/270HA, 9/300HA, 12/235HA, 17/235HA, 21/215HA
The contents of this manual are considered to be proprietary and
confidential to Ingersoll–Rand and should not be reproduced without
the prior written permission of Ingersoll–Rand.
Nothing contained in this document is intended to extend any
promise,warranty or representation, expressed or implied, regarding
the Ingersoll–Rand products described herein. Any such warranties or
other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which
are available upon request.
This manual contains instructions and technical data to cover all
routineoperation and scheduled maintenance tasks by operation and
maintenance staff. Major overhauls are outside the scope of this
manualand should be referred to an authorised Ingersoll–Rand service
department.
The design specification of this machine has been certified as
complyingwith EC directives. As a result:
(a) Any machine modifications are strictly prohibited, and will invalidate
EC certification.
(b)This machine may be used in USA / Canada, when configured with
components bearing the appropriate certification. (Where ASME
certificationis valid).
All components, accessories, pipes and connectors added to the
compressedair system should be:
. of good quality, procured from a reputable manufacturer and,
wherever possible, be of a type approved by Ingersoll–Rand.
. clearly rated for a pressure at least equal to the machine maximum
allowableworking pressure.
. compatible with the compressor lubricant/coolant.
. accompaniedwith instructions for safe installation, operation and
maintenance.
Details of approved equipment are available from Ingersoll–Rand
Service departments.
The use of repair parts / lubricants / fluids other than those included
withinthe Ingersoll–Rand approved parts list may create hazardous
conditions over which Ingersoll–Rand has no control. Therefore
Ingersoll–Randcannot be held responsible for equipment in which
non–approvedrepair parts are installed.
Ingersoll–Rand reserves the right to make changes and
improvements to products without notice and without incurring any
obligation to make such changes or add such improvements to
products sold previously.
The intended uses of this machine are outlined below and examples
of unapproved usage are also given, however Ingersoll–Rand cannot
anticipate every application or work situation that may arise.
IF IN DOUBT CONSULT SUPERVISION.
This machine has been designed and supplied for use only in the
followingspecified conditions and applications:
.Compression of normal ambient air containing no known or
detectableadditional gases, vapours. or particles
.Operationwithin the ambient temperature range specified in the
GENERAL INFORMATION section of this manual.

FOREWORD 3
9/230, 9/270, 9/300, 12/235, 17/235, 21/215, 9/230HA, 9/270HA, 9/300HA, 12/235HA, 17/235HA, 21/215HA
The use of the machine in any of the situation types listed in
table 1:–
a) Is not approved by Ingersoll–Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll–Rand.
TABLE 1
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirecthuman consumption, without suitable filtration and purity
checks.
Use of the machine outside the ambient temperature range
specifiedin the GENERAL INFORMATION SECTION of this manual.
Use of the machine where there is any actual or foreseeable risk of
hazardouslevels of flammable gases or vapours.
Use of the machine fitted with non Ingersoll–Rand approved
components/ lubricants / fluids.
Use of the machine with safety or control components missing or
disabled.
The company accepts no responsibility for errors in translation of
this manual from the original English version.
COPYRIGHT 2003
INGERSOLL–RAND COMPANY