Ingersoll-Rand 637118-C User manual
U.L. LISTED, 1:1 RATIO (METALLIC)
1” DIAPHRAGM PUMP
OPERATOR’S MANUAL 650717-C
RELEASED: 8-11-03
REVISED: 3-3-05
(REV. 04)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
!"# $ % $& '
()* !"# $
PUMP DATA
+( ,)( -# ."# ,)(
,)( ( #* /#(** ,)(
/0 0"* 1"((! $"*
+)2( +$3&4 ) 5"3 "
()4 *)!" +$##& 67"4
81*( +!$"# 3"9
:: (2 %;; <&'
$ % 2'
$ % 2'
:; &$4 %; ($4'
!" =9 %: 44'
# _ _, %:_" :_'
$ $ $&
% #& > $ !$4 *2%''
? 3 $)4$ )#* $) (.( $)2(3* 3 3. 2# )$*"* " # @).(#" #"#))
6)#*0.( %0@' " 4" "3 #"#" 6 6; A/ 6 )#& ) 4!
$3# (!"#
GENERAL DESCRIPTION
3 /0 ("* $)4$ $)4$#& $"()4 $*)!" 3&3
.()4 *(.7 " (5 $) #* 7 ($4#& 3 4*(
*&#* $!!((7 "3 "# 2)(< )#(*#& )(#& $$(!
"# " #!()* $) ( .(. %$ /0 6$!!"# ;' 53!3
"!" "3 ()* )"(" $) " )#* $ % 2' 3 (
.(. !# 2 $()42* " ")# "3 2(* )( " "3 "& !#"#
()*+,+-.
,/ $01 2
MODEL DESCRIPTION CHART
()*+, 3 - .
$01 4#
B"#R
.4%4 5$6 4#7 04$!
()4#)4 =: ,
#2$ . 8 %#$ 4#7 %#4 8 2#4
()4#)4 6#&( %6"( *5'
!4 4#
B+, %-7#R'
5## 4#
!"(
()*+,+-.99: ;
OPERATING AND SAFETY PRECAUTIONS
4$7 2%$4!%$7 %$ ## 0! %% <$ %=26 %$ 46 $14>
43.4!!<4 4!!24
!. !?
0@$2! 4#!
0@$2! 4!!24
WARNING 43.4!!<4 4!!24> . -
A7 >
S$
>
S5 B -
& B > .C
> 5 &
C >
WARNING !. !?> .
& A > 1 >
S!C B &>
S BA B B
7 7 -
B 7 &7 D7
>
& B> 1 -
&& &7 7 BA
B >
S2 &> 2
> ((;;)-, C B
,: > > >
S! 7 &
&B C>
S. B
D>
S 7 &
> >>7
7 7 7 7 7 >
> *>, >
S!B 7 && &
B B> &
B >
S2 >
S2 &>
S? B 7 C>
S? >
WARNING > .
&A> C -
>
S & B
>
S "-
B >
S2 E8;/ >> B
>
WARNING 0@$2! 4!!24> .
A > $ & 7
&& ">
S$ & -
B && & 8
&
>
WARNING 0@$2! 4#!> . -
A > $
& " >
!
D>
SB ! $ !
>
WARNING 43#!% 0@$> -
B >-7 -
. 0 0B &
>
S.C 7 7
B B &
>
CAUTION < B
B B 7 -
> . B -
B B 7 >
B7 >
CAUTION B -
> .
> .
B -
> 2 $ , >
CAUTION 5 D &
B C 7 F -
7 8 D D>
CAUTION $
> 5
& >
S! B B -
7 7 B B
B B >
CAUTION & > $
>
S$
>
CAUTION 2 -
B & >
NOTICE B &B
DG H! !C I JE(,(-, K $ I
JE,::>/
WARNING
CAUTION
NOTICE
L 0"
& A7
B >
L 0"
A7
>
L 7
>
99E ;()*+,+-.
AIR AND LUBE REQUIREMENTS
WARNING 43.4!!<4 4!!24> .
> B )*
>>>> E>M B >
S3 )$$(7 (# 3 " "3 $)4$ 3)(* 2 *@)"(7 C*
" !7 )!#" .()4 " "3 $)4$ 3 4"( #(" )$
$(7 ")2#& 3)(* #" 2 " 4(( "!". 53!3 5(( #32" 4
"( (5 3 )"(" 4"( .()4 &.#* #" #(7 27 "3
)$$(7 2)" ( 27 "3 4"( .()4 .(2( " "3 #("
S )$$(7 $.** 3)(* 2 ("* " $.* !(# *7 ("
!$2( ("#& )" $"!( (& "3# 4!# 3)(* 2
)* # "3 )$$(7 3 # ()2!"# @)* "3 "3# "3
89 #& ()2!#" 53!3 $$(* *)#& 42(7 $
S ()2!"* $#" 4< ) "3" " !4$"2( 5"3 "3
"( 89 #& # "3 4" !"# "3 $)4$
INSTALLATION
%
S@)4#" "3 #"(("# #!()** # "3 ,(442( #*
42)"2( 0@)* * , )"4". #* 1#
6.! 6""# * , #* "3 "#( (!"!
* 6 = ,
S ()* ")# 3 53!3 !4$"2( 5"3 "3 ()* 2#& $)4$*
4)" 2 #"((* " "3 ( .(. # "3 )"(" 4#(* " ")#
()* 2!< " "3 )$$(7 "#< $)4$ #("
S3 $)4$ 4)" 2 &)#** " $.#" ""! *!3& A)#*#&
47 2 !!4$(3* "3)&3 "3 (& " "3 &)#* ()& $.**
# "3 $)4$
S"! "3" "3 4"( #(" = )"(" 4#(* 47 2 4.* #*
""* _" !("" .) 4)#"#& $$(!"#
S "3 2*7 "3 $)4$ 4)" 2 ""* 4. "3 #* !. #*
4#(* #* #*D " "3 2(" (# )$ $$(7 E 3 5
# "3 #* !$ 4)" (57 $#" )$5* $"4)4 $
4#!
SF3# "3 *$3&4 $)4$ )* # !* ")"# " !
44#** "3" !3!< .(. 2 #"((* " "3 #(" " <$ 4
"( )" (# # "3 .#" *$3&4 ()
S6!) *$3&4 $)4$ (& " )"2( )! " #) &#"
*4& 27 D!. .2"#
OPERATING INSTRUCTIONS
S3 $)4$ 3)(* #. 2 $"* " $) D!*#&
$& % <' #(" $) 3 $)4$ @)$$* 5"3
$) ( .(. # "3 4"( )"(" 4#(* 53!3 5(( $#
" G= $ %: 2' " (. $) #! # "3 )"("
3 = $()42#& !)* 27 "34( D$## "3 D"#(
!
S+!##!" "3 )$$(7 4 "3 $)4$ " " 2 #!". 5
3)
MAINTENANCE
" "3 $" .5 #* *!$"# $.** # $& "3)&3
$" *#"!"# #* 6.! -" #4"#
S"# 864" "9 #*!"* 53!3 3)(* 2 .(2(
" $ #* *)!"# *5# "4
S6.! <" *.** " .! "5 $" *$3&4 $)4$
)#!"#E 6 : ,0/+ 6 3 ,0/+ 6
*.** )"3 " 4"!3 "7$!( $" 10 6
S.* !(# 5< )! " $"!" #". #"#( 4.#&
$" 4 !#"4#"# 4 *" #* &# 4"" *)#& .!
*42(7 #* 42(7
S-$ &* !* .! !"."7 #* #!()* $)4$ # $.#
". 4#"##! $&4
S *42(#& 4$"7 !$")* 4"( # "3 )"(" 4#
(* 27 ")##& "3 $)4$ )$* *5# " *# 4"( 4 "3
$)4$
SB"#R "*4< "3 +)#" 4$#7 S-7#R "*4< #5(" $ S-70)2R "*4< -7 #*)"
()*+,+-.99M ;
PARTS LIST / FLUID SECTION
n?! %.#2$4G :: 5##!7 + $017 G :7 E7 ,J7 B JE+*(-, ?-#BR>
44$ .% !
$ " N %>
! !& ? (E+,E+-(E-.
V, k, J;+:M-, O.P
n: H/ E8E:/ E8M/ >> , 6EE*-,,E O5P
nE H/ ,8,(/ )8;/ >> M 6E:+-,M O<P
) E-)8;/ >> : JEMM,-: O.P
V( E-)8;/ >> : JEMM,-: O.P
n+ $ : J*)EE-E O<P
J *>)*)/ >> : JE,;J-, O!!P
,M ! ,8:/ - :* ,/ : 6)-;)-? O.P
,) . : JMJM) OP
,( && , JE,:+ OP
B , J:**, OP
n,J H/ E8E:/ ,-J8,(/ >> M 6E:+-,:( O<P
:, ! M J:JM, O?P
n:: 5 ,/ > M J*)E:-( O$P
:( 5 )8,(/ - ,; ,/ ; 6(-))-. O.P
:J % )8,(/ - ,; ,( 6,:-)-. O.P
ME 1 # + , JE**M O.P
<& ) , J(EEE O5P
k6.! "E ,()* 6!"# 6.! -" ( #!()* $" # ; %' 89 #& $ 89 %$ =;' 4*(
6.! "E " # ;; #"(("# "( .(2( $"(7 ) 5"3 "4 #* :
V864" "9 -$ "3 "4 # 3#* # **"# " "3 .! <" " $ #* *)!"# *5# "4
FLUID SECTION DISASSEMBLY
4. "$ 4#(*%'
: 4. %::' 2(( %;' 89 #& #* %:' "
4. %' ()* !$
4. "3 %' !5 %;' 53 %' 89 #& %' $(" %' *
$3&4 #* %' $("
4. %' 89 #&
E + #" !"!3 4 "3 )! %' *$3&4 *
FLUID SECTION REASSEMBLY
S42( # . *
S(# #* #$!" (( $" $(! 5# *4&* $" 5"3
#5 $" @)*
S0)2!" %' *$3&4 * #* %:' 89 #& 5"3 -70)2 &
S/ $# = ;; 2)((" %#"(("# "(' " *# #"(("#
%:' 89 #& # %' *$3&4 *
S !"# %' *$3&4 (&# $$(7 5"3 %' ()* !$ 2
4<#& #( "@) *H)"4#" # 2(" #* #)" " .* "5"#&
"3 *$3&4
S!3!< "@) ""#& " $)4$ 3 2# ""* #* )#
53(
MATERIAL CODE
IJ K ()4#)4
IJ K "(
IJ K
IJ K 2# 6"(
IJ K $$
I+J K !"(
I-J K B+, %-7#'
I66J K 6"#( 6"(
IBJ K B"#
99) ;()*+,+-.
PARTS LIST / FLUID SECTION
, k
: k
E k
) d
( dJ
,M ,
,)
,(
,J k
:,
::
:J ,
:,
::
04
!4.%
!44 14! ( K +
dE *) *& $" % #* ' &#" *$3&4
+
E k
,/ 2#4
,/ %#4
%#4
,
.TORQUE REQUIREMENTS ,
LUBRICATION / SEALANTS
k ?-#B H/ 7 H2/ . K >
H - >
%4G $ % <4104% !4%4!
,M $ B7 # :+,
:) - E* B EE>J - M*>+ %>
:(7 :J 8 B ,:* - ,M* > B ,E>( - ,)>; %>
,J k
,(
:( ,
J(EEE
#2$
!$4
!$4
.!! !4.% <4 $01!
,
;
(
M:
E
+
)
D !D
HH
H
.# .$4
DIAPHRAGM BALL
4# .# .#
0 = #&
B ((5 %L' =
%L' 6"$
()*+,+-.99( ;
PARTS LIST / AIR MOTOR SECTION
n (E+,,;-. ! !& ?>
$ " N %> $ " N %>
,*, 5 ,J) , ((;E(-, OP
V,*: H/ *>*+/ ,/ >> : J:J)J O5P
V,*E !& , JM):+ O$P
n,*M 7 *>J:)/ >> : 6,M)-:) O.P
,*) . ! ,8M/ - :* )8;/ ; JE;(* O.P
,*( #C ,8M/ , 6,M-M,(- O!!P
,*+ # : J:**E O.P
n,*; 1C , J:;+; O58%6P
V,*J , J:*,, O$P
n,,* H2/ . E8,(/ ,-E8;/ >> , 6,;(-), O5P
V,,, ! , J:**) OP
,,: ,>))+/ >> ) J:;++ O@P
n,,E H/ ,8;/ ,-,8M/ >> ) 6E:)-:,M O5P
n,,M H/ E8E:/ ,-J8,(/ >> ( 6E:)-,:( O5P
V,,) ! M J:;+( O@P
V,,( ! , J:**( O@P
n,,+ 1C , J:**M O58%6P
,,; , JEE*J-, O.P
n,,J H/ ,8;/ E8M/ >> M JE*+) O2P
,:* ! E ,,)J)J O@P
,:, !& 5 : J;+:E-, O5"P
n,:: H/ E8E:/ J8,(/ >> : JM;:* O2P
n,:E ! Q; - E: E8;/ M 6,)M-M, O.P
,:M ! )8,(/ - ,; ,-E8M/ ,( J:;(( O.P
,:; ,8; - :+ %>>> ,8M/ , 6::+-:-# O.P
,J) 5 0 ! ,8M/ - :* ,8M/ : JMJ;+ O!!P
,J( 5 0 ! ,8M/ - :* E8;/ , JMJ;+-, O!!P
:*, , JE,,* O.P
n?-#B H/ #B , JE+*(-,
,* C ?-#B (E+,+)
V864" "9 -$ "3 "4 # 3#* # **"# " "3 .! <" " $ #* *)!"# *5# "4
AIR MOTOR SECTION SERVICE
!& & - ,> <&7 :> A <&>
14%4# 4!!45#6 %4!G
S 1" 6!"# 6.! !#"#)* 4 ,()* 6!"# $
S#$!" #* $(! (* $" 5"3 #5 $" #!7 0<
*$ !"!3 # 4"((! )! #* #!< !)" # 89 #&
S< $!)"# " $.#" !)""#& 89 #& )$# #"(("#
S0)2!" 89 #& 5"3 -70)2 &
S+ #" ."&3"# "# " "@) @)4#" 2(!< #
.5
S"@) "# ((5#& ""
PILOT VALVE DISASSEMBLY
4. %' "##& #&
: 4. %:' !5 #* %::' 89 #&
4. %' $"# * %:' (. 2)3#& %;' 89 #& #*
%:' $! 4 "3 %' 4" 2*7
4. %' (. #* %:' 89 #&
PILOT VALVE REASSEMBLY
$(! "5 %:' 89 #& 5# *4&* #* #"(( %'
(.
: #"(( # "3 %:' (. 2)3#& %;' 89 #& %:'
$! #* "3 4##& %:' 2)3#&
)((7 $)3 %' $(" * #" 2)3#& "! #* "# # !3
#* 5"3 "3 "5 %::' 89 #& "# 5"3 %:' !5
$(! %' "##& #&
10 +
IJ K ()4#)4 IJ K 2# 6"( I66J K 6"#( 6"(
IJ K "( I+J K !"( I/J K (7)"3#
ICJ K #C IJ K 7(# IMJ K M#!
MAJOR VALVE DISASSEMBLY
4. %' (& %' #* %' &<"
: # "3 * $$" "3 #(" $)3 # "3 ## *4" %'
$( 3 5(( ! "3 %;' $"# )" #"#) $)3#& "3 %'
$( #* 4. 3!< !"!3 #* &)&
!3 #" "3 !"# %D3)" *' #* 4. %' $!
%' $! %' 89 #& %' 89 #& %:' 53 "!
3!< *4&* 89 #&
MAJOR VALVE REASSEMBLY
%4G > #B H/
?-#B B>
$(! %:' 53 %' 89 #& #* %' 89 #& #" %'
$! #* #" "!
%4G 5 BC
>
: 0)2!" #* !)((7 #" %' $(
#"(( %' &<" #* %'
0)2!" #* #"(( %' $!<#& !)$ #* #" %;' $"# #"
% #(" *' !."7 "3 %' $!<#& !)$ ($ 3)(* $#" )"5*
#"(( %' &<" #* $(! %'
99+ ;()*+,+-.
PARTS LIST / AIR MOTOR SECTION
MAJOR VALVE
! E>
PILOT
VALVE
,*,
,,; k
,,,
,,:
k,,E
k,,M
,,) ,,(
,,+
,,J k
,*: k
,*E k
,*M
,:E z,:,
,:: k,:*
,*+
,*;
,*J
,,* k
.,*)
%
54 .4% 4% ,,) !.4 #41!
6 5#.?%1 %4%# !
04% 4!!45#%1 !4.%>
= <#<4 .!! !4.% $4#
:*,
,*J ,,* k,,: ,,M k,,E k,,) ,,, k,,(
:
E
,:M
.TORQUE REQUIREMENTS ,
%4G $ % <4104% !4%4!
,*) M* - )* > B M>) - )>( %7
# %C " >
#25.% 8 !4#%!
k ?-#B H/ 7 H2/ . K
>
z # :+, >
H >
,*: k
H,:;
,*M
,:,
z,:E
,*+
z,J)
,J) z
z,J(
ME
,*(
,*) ,
()*+,+-.99; ;
TROUBLE SHOOTING
>
S3!< *$3&4 )$")
S3!< "&3"# *$3&4 #)"
BBB >
S3!< !##!"# )!"# $()42#&
S3!< 89 #& 2"5# #"< 4#(* #* ()* !$
S3!< "&3"# *$3&4 #)"
# &7 >
S3!< )$$(7
S3!< $()&&* )"(" 3
S3!< <#<* %"!".' )"(" 4"( 3
S3!< <#<* %"!".' !(($* #(" 4"( 3
S3!< $)4$ !.""# )!"# $$ 3)(* 2 C* " ("
(& "3 #(" "3* *4" "3 $)4$ $$ (5 3&3
.!"7 ()* 2#& $)4$* 6)!"# 3 4)" 2 ##!(
($#& "7$ !$2( $)((#& 3&3 .!))4
S3!< (( H#" # "3 #(" 4#(* #* )!"# !##!"#
3 4)" 2 "&3"
S#$!" "3 $)4$ (* 2H!" (&&* # "3 *$3&4 !342
"3 "
DIMENSIONAL DATA
+4## 35# #! #(7 "37 *$(7* # #!3 #* 4((4" %44'
;-,8:/ :,(
,,-J8,(/
:JM
,:-,8:/
E,;
+-)8,(/ ,;(
,-,8M/ E:
(-,8M/ ,)J
,E8E:/ ,* !
M
(-,8:/
,()
M/
,*:
;/ :*E
,8M - ,; %>>>
, - ,,-,8: %>>>> - ,
, - ,,-,8: %>>>> - ,
<& ,8M - ,; %>>>
% J+JJJ-,*()
This manual suits for next models
1
Table of contents
Other Ingersoll-Rand Water Pump manuals
Ingersoll-Rand
Ingersoll-Rand ARO PX30R Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 66625-C-V Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 650875-XX4-B Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 66615 C Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO PD20 Series User manual
Ingersoll-Rand
Ingersoll-Rand DOSATRON D14T Series User manual
Ingersoll-Rand
Ingersoll-Rand ARA AF0475L Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO PX05 Series User manual
Ingersoll-Rand
Ingersoll-Rand 67200 Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 670098 User manual
Ingersoll-Rand
Ingersoll-Rand 66243-X User manual
Ingersoll-Rand
Ingersoll-Rand LM2203A Series User manual
Ingersoll-Rand
Ingersoll-Rand PD15E Series User manual
Ingersoll-Rand
Ingersoll-Rand LM2203A-XX-B Series User manual
Ingersoll-Rand
Ingersoll-Rand PD20-B Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 1875C Series User manual
Ingersoll-Rand
Ingersoll-Rand ARO 66610X-X-C User manual
Ingersoll-Rand
Ingersoll-Rand ARO 6661M-C Series Configuration guide
Ingersoll-Rand
Ingersoll-Rand PD10X-X-X User manual
Ingersoll-Rand
Ingersoll-Rand MP PUMPS CHEMFLO 2 User manual
Popular Water Pump manuals by other brands
Goulds Pumps
Goulds Pumps IOM manual
Campbell
Campbell PVS4100C Specifications
Wheeler-Rex
Wheeler-Rex 36454 operating instructions
GORMAN-RUPP PUMPS
GORMAN-RUPP PUMPS SFV4C Installation, operation, and maintenance manual with parts list
RIDGID
RIDGID TPA-250 Operating instructions and parts manual
CAT Pumps
CAT Pumps 7CP6110CS Service manual
Graco
Graco ToughTek S340e Operation, repair, and parts
Allfett
Allfett ALL-600 Product Introduction and user manual
GORMAN-RUPP PUMPS
GORMAN-RUPP PUMPS 02D3-X2 3P Installation, operation, and maintenance manual with parts list
Graco
Graco Husky 715 instructions
Conair
Conair VRU user guide
Wilden
Wilden A.025 Original Metal Series manual