Ingersoll-Rand 650949-X User manual

CCN 99745424
OPERATOR’S MANUAL 650949-X
RELEASED: 8-28-98
REVISED: 10-13-11
(REV. F)
2.062 SQ.” HYDRAULIC MOTOR
0.3:1 RATIO
5.75” STROKE
INCLUDE MANUALS: 6720X-X Lower Pump End (pn 97999-788), 67147-B Hydraulic Motor (pn 97999-1219) &
S-632 General Information Manual (pn 97999-624)
INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING.
650949-X4X
FOUR BALL PUMP SERIES
300 SERIES STAINLESS STEEL
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
•Use only genuine ARORreplacement parts to assure compatible
pressure rating and longest service life.
•637449 for repair of hydraulic motor section.
•637317-X4B for repair of lower pump section. Refer to the chart
on page 2 for description of -X4X options.
SPECIFICATIONS
Model Series (refer to option chart) 650949-X4X. . . . . . . .
Type Hydraulically Operated, Four Ball. . . . . . . . . . . . . . . . . . . .
Ratio 0.3:1. . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Motor 67147-B. . . . . . . . . . . . . . . . .
Motor Repair Kit 637449. . . . . . . . . . . . . . .
Motor Size 2.062 sq." (13.3 sq. cm). . . . . . . . . . . . . . . . . . .
Stroke 5.75" (14.6 cm). . . . . . . . . . . . . . . . . . . . . .
Hydraulic Inlet (female) 3/8 - 18 N.P.T.F. - 2. . . . . . . . . .
Hydraulic Return (female) 1/2 - 14 N.P.T.F. - 2. . . . . . . .
Lower Pump End Series 67200-X4X. . . . . . . . . .
Lower Pump Repair Kit 637317-X4B. . . . . . . . .
Material Inlet (female) 1-1/2 - 11-1/2 N.P.T.F. - 1. . . . . . . . . . .
(male) 2 - 11-1/2 P.T.F. SAE Spec Short. . . . . . .
Material Outlet (female) 1 - 11-1/2 N.P.T.F. - 1. . . . . . . . .
Weight 70 lbs (31.8 kgs). . . . . . . . . . . . . . . . . . . . . . . .
PERFORMANCE
Hydraulic Inlet Pressure Range 50 - 1200 p.s.i. (3.4 - 82.8 bar).
Fluid Pressure Range 15 - 386 p.s.i. (1.0 - 26.6 bar). . . . . . . .
Required H-power @ 50 c.p.m. 3.2 @ 1200 (82.8 bar). . . . . .
Hydraulic flow required @ 50 c.p.m. 4.9 g.p.m. (18.5 l.p.m.).
Maximum rec’d Cycles / Minute 50. . . . .
Displacement In3Per Cycle 78.6. . . . . . . .
Volume / Cycle 43.5 oz. (1287.6 ml). . . . . . . . . . . . . . . . . .
Cycles Per Gallon 2.9. . . . . . . . . . . . . . .
Flow @ 50 Cycles / Minute 17.0 g.p.m. (64.4 l.p.m.). . . . . . . . .
Noise Level N/A. . . . . . . . . . . . . . . . . . . .
Maximum Temperature Limit 130_F (54_C). . . . . . .
PUMP DATA
Hydraulic Motor 67147-B
(see manual 67147-B)
Figure 1
Material Outlet (female)
1 - 11-1/2 N.P.T.F. - 1
(152_from hydraulic inlet)
Material Inlet
Lower Pump 67200-X4X
(see manual 6720X-X)
Hydraulic Outlet (female)
1/2 - 14 N.P.T.F. - 2
Spacer Section
45-5/16"
(1150.3 mm)
30-15/16"
(785.2 mm)
19-9/16"
(496.3 mm)
1-1/2 - 11-1/2 N.P.T.F. - 1 (female)
2 - 11-1/2 P.T.F. SAE Spec. Short (male)
Accessories available: 61937-1 wall bracket, 67187-2 mounting post.
Screw 93342-1 (3)
Washer Y79-625 (3)
Spacer Rod 94253 (3)
Connector (see figure 2)
MODEL 650949-X4X
Hydraulic Inlet (not shown)
3/8 - 18 N.P.T.F. - 2 (female)
IMPORTANT
This is one of the four documents which support the pump. Re-
placement copies of these forms are available upon request.
=650949-X Model Operator’s Manual (pn 97999-794)
-S-632 General Information - Industrial Piston Pumps (pn 97999-624)
-6720X-X Lower Pump End Operator’s Manual (pn 97999-788)
-67147-B Hydraulic Motor Operator’s Manual (pn 97999-1219)
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
[phone] FAX[phone] © 2011
www.ingersollrandproducts.com

650949-XPage 2 of 2
PUMP OPTION DESCRIPTION CHART
650949- X 4 X
PACKING MATERIAL
PLUNGER TYPE
SPRING ARRANGEMENT
PACKING MATERIAL (packings are upper and lower unless noted)
7
C UHMW-PE
F UHMW-PE / Leather staggered (upper) / UHMW-PE (lower)
P UHMW-PE /
R
SPRING ARRANGEMENT
4 Multiple wave spring
PLUNGER TYPE
3 Hardened stainless steel with hard chrome plating
B Hardened stainless steel with ceramic coating
GENERAL DESCRIPTION
WARNING HAZARDOUS PRESSURE. Do not exceed maxi-
mum operating pressure of 386 p.s.i. (26.6 bar) at 1200 p.s.i.
(82.8 bar) inlet hydraulic pressure.
PUMP RATIO X
INLET PRESSURE TO PUMP MOTOR =MAXIMUM PUMP FLUID PRESSURE
Pump ratio is an expression of the relationship between the pump motor area and the
lower pump end area. EXAMPLE: When 150 p.s.i. (10.3 bar) inlet pressure is supplied
to the motor of a 5:1 ratio pump, it will develop a maximum of 750 p.s.i. (51.7 bar) fluid
pressure (at no flow) − as the fluid control is opened, the flow rate will increase as the
motor cycle rate increases to keep up with the demand.
WARNING Refer to general information sheet for additional
safety precautions and important information.
•The four-ball pumps are primarily designed for the high volume
transfer of light and medium viscosity fluids. Stainless steel
construction offers compatibility with a wide range of fluids. The low-
er pump is designed for easy priming and the double acting feature
is standard in all ARO industrial pumps. Material is delivered to the
pump discharge outlet on both the up and down stroke.
•The motor is connected to the lower pump end by a spacer section.
This allows for lubrication of the upper packing gland and prevents
motor contamination because of normal wear and eventual leakage
through the material packing gland. Be sure the solvent cup is ade-
quately filled with lubricant to protect the upper packings and insure
longest service life.
TROUBLE SHOOTING
Pump problems can occur in either the hydraulic motor section or the
lower pump end section. Use these basic guidelines to help determine
which section is affected.
If the pump will not cycle.
•Be certain to first check for non-pump problems including kinked, re-
strictive or plugged inlet / outlet hose or dispensing device. Depres-
surize the pump system and clean out any obstructions in the inlet /
outlet material lines.
•Refer to the motor manual for trouble shooting if the pump does not
cycle and / or hydraulic fluid leaks from the hydraulic motor.
If the pump cycles but does not deliver material.
•Refer to the lower pump end manual for further trouble shooting.
PUMP CONNECTION - UPPER / LOWER
NOTE: All threads are right hand.
1. Lay the pump assembly on a workbench.
2. Remove the three screws and washers from the three spacer rods
(see figure 1).
3. Pull the hydraulic motor from the lower pump end until motor piston
rod is in the down" position and lower pump end rod is in up" posi-
tion.
4. Using e-ring pliers, slide the retaining ring up far enough to allow the
sleeve to move upward and release the two connectors (see figure
2).
Lower Pump Piston Rod
Pump Motor Piston Rod
Retaining Ring 91547
Sleeve 91546
Connector 91644 (2)
PUMP CONNECTOR DETAIL
Figure 2
Cup 94642
REASSEMBLY
1. Align the pump motor with the lower pump end.
2. Install the two connectors and retain with the sleeve, slide the retain-
ing ring back into position.
3. Reinstall the spacer rods to the pump motor.
4. Bring the motor and lower pump together and retain with the three
screws and washers.
PN 97999-794
Glass filled PTFE (upper) /Virgin PTFE (lower)
PTFE staggered (upper) / UHMW-PE (lower)
PTFE / UHMW-PE staggered (upper) / Virgin PTFE (lower)