Innotech SANDWICH-13 User manual

SANDWICH-13
Instruction manual
© INNOTECH Arbeitsschutz GmbH. Irrtümer, Druckfehler, technische Änderungen vorbehalten! © INNOTECH Arbeitsschutz GmbH. Errors and misprints excepted. We reserve the right to make technical changes.
DE – ACHTUNG: Die Verwendung des INNOTECH-Produkts ist erst zulässig, nachdem die
Gebrauchsanleitung in der jeweiligen Landessprache vollständig gelesen und verstanden wurde.
DE
EN – ATTENTION: Use of the INNOTECH product is permitted only after the instruction
manual has been read and fully understood in the respective language.
EN
IT – ATTENZIONE: L'utilizzo del prodotto INNOTECH è permesso solo previa lettura e
comprensione dell'intero manuale di istruzioni nella lingua del relativo paese di utilizzo.
IT
FR – ATTENTION : L'utilisation du produit INNOTECH n'est autorisée qu'après avoir
entièrement lu et compris la notice d'utilisation dans la langue du pays concerné.
FR
NL – ATTENTIE: Dit INNOTECH-product mag pas gebruikt worden nadat u de gebrui-
kershandleiding in de taal van het betreffende land gelezen en begrepen hebt.
NL
ES – ATENCIÓN: Se autorizará el uso de los productos INNOTECH una vez que se hayan
leído y entendido las instrucciones de uso en el idioma del país.
ES
PT – ATENÇÃO: O uso do produto INNOTECH apenas é permitido depois de ter lido e
compreendido na totalidade as instruções de uso na respetiva língua nacional.
PT
DK – GIV AGT: Du må først bruge et produkt fra Innotech, efter du har læst og forstået
brugsvejledningen i fuldt omfang i dit lands sprog.
DK
SV – O B S : Denna INNOTECH-produkt får inte användas förrän bruksanvisningen på
respektive lands språk har lästs igenom och förståtts.
SV
CZ – POZOR: Práce s výrobkem INNOTECH je povolena teprve po kompletním přečtení a
porozumění návodu k použití v jazyku daného státu.
CZ
PL – UWAGA: Produkty firmy INNOTECH mogą być używane dopiero po dokładnym
zapoznaniu się z całą instrukcją obsługi w ojczystym języku.
PL
SL – POZOR: Uporaba izdelka INNOTECH je dovoljena šele po tem, ko ste navodila preb-
rali v celoti v ustreznem jeziku svoje dežele in jih tudi razumeli.
SL
SK – POZOR: Produkt INNOTECH môžete používať až po prečítaní a porozumení celého
návodu na použitie pre príslušnú krajinu.
SK
HU – FIGYELEM: Az INNOTECH termékek használata csak azt követően engedélyezett,
hogy saját nyelvén elolvasta és megértette a teljes használati utasítást.
HU
TR – DİKKAT: INNOTECH ürününün kullanımına ancak ilgili ülkenin dilinde sunulmuş
olan kullanım kılavuzunun tamamen okunmasından ve anlaşılmasından sonra izin verilir.
TR
ZH – 注意：只有在仔细阅读并完全理解了当地语言的使用说明后，才能使用 INNOTECH 公司的产品。
ZH

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EN
1TABLE OF CONTENTS
[2] DESCRIPTION OF SYMBOLS 3
[3] SAFETY INSTRUCTIONS 4
[4] COMPONENTS/MATERIAL 6
[5] PRODUCT SUITABILITY/APPROVAL 7
[6] INSPECTION 8
[7] WARRANTY 9
[8] SIGNS & MARKINGS 9
[9] DIMENSIONS 10
[10] INSTALLATION SUBSTRUCTURE 11
[11] INSTALLATION TOOL 11
[12] INSTALLATION 12
[13] LOAD DIRECTIONS 21
[14] DISPOSAL 21
[15] ACCEPTANCE LOG 22
[16] INFORMATION ON THE SAFETY SYSTEM 24
[17] TEST LOG 25
[18] DEVELOPMENT & SALES 27

3
EN
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2DESCRIPTION OF SYMBOLS
Supplementary information/instructions
Warning/danger information
For an IMMEDIATE threat of danger that can cause serious physical
injuries or death.
ücorrect incorrect
For a POTENTIALLY dangerous situation that can cause serious physical
injuries or death.
For a POTENTIALLY dangerous situation that could lead to minor physical
injuries and damage to property.
DANGER
WARNING
CAUTION
Comply with manufacturer information/instruction manual
Wear protective gloves!
Wear safety spectacles!

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EN
3SAFETY INSTRUCTIONS
Comply with the following safety instructions and the latest state of the art.
3.1 GENERAL
-The safety system may be installed only by specialised/competent experts familiar
with the safety system, and in compliance with the current state of the art.
- The safety system may be tted or used only by persons who:
• are trained in "personal protective equipment" (PPE),
• are in good physical and mental health. (Medical conditions such as
cardiovascular problems, intake of medicines, consumption of alcohol, etc.
negatively aect the safety of the user.),
• are familiar with the locally applicable safety regulations.
-A plan must be available that species rescue procedures for all possible emergencies.
-Before starting work, ensure that no objects can fall to the ground from the work site.
The area below the work site (pavement, etc.) must be kept clear.
-You should plan, install and use the restraint system in such a way that no one can
fall over the edge if the personal protective equipment is used properly. (See planning
documents at www.innotech.at)
-For the access to the safety system, you must document the positions of the
attachment devices by means of diagrams (e.g. top view of the roof).
-After a fall and the resulting strain, you must stop using the safety system, and have
it checked by a specialised/competent expert (component parts, fastening to the
substructure, etc.).
-If the environment is not natural (e.g. chemical substances), the manufacturer must
be contacted.
-Do not make any changes to the safety system.
-During the installation/use of the safety system, the relevant accident prevention
regulations must be complied with, as must the rules and standards for the use
of personal protective equipment designed to prevent falls.
-If you provide the safety system to external contractors, understanding of this
instruction manual has to be conrmed in written form.
-If the safety system is sold in other countries, the instruction manual must
be provided in the respective national language.
-Comply with the local lightning protection regulations.

5
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3SAFETY INSTRUCTIONS
3.3 FOR USERS: FOR SAFE USE
- All stainless steel bolts must be greased with a suitable lubricant before installation
(included: Weicon AntiSeize ASW 10000 or equivalent quality)
- Ensure that stainless steel does NOT come into contact with swarf or steel tools.
This may lead to corrosion.
-The tters must ensure that the substructure is suitable for fastening the safety
system. If in doubt, consult a structural engineer.
- Document the professional attachment of the safety system to the building structure
with dowel logs and photos of each tting situation.
If uncertainties arise during installation, it is imperative that you contact
the manufacturer.
-The minimum free space necessary under the edge is calculated as follows:
Manufacturer's specication of the personal protective equipment used, including
deection of the cable + body height + 1 m safety margin.
- Fastening on the safety system always occurs through the rotating anchorage eye
with a carabiner and must be used with personal protective equipment in accordance
with EN 361 (safety harness) and EN 363 (fall arrest system).
- For horizontal use, only lanyards may be used that are suited for this purpose and
have been tested for the respective edges (sharp edges, trapezoidal sheeting, steel
girders, concrete, etc.). The correct use of the lanyard limits the maximum force
on the user to 6 kN during a fall arrest event.
- Correct use of the individual elements including personal protective equipment
must be ensured, because otherwise the safe functioning of the safety system
is NOT guaranteed.
- Do NOT use safety systems if wind speeds are higher than normal.
- Following strong storms, inspect the metal roof system (substructure) before
continuing to use the safety system.
- If used on sloping roofs, roof avalanches (ice, snow) must be avoided by means
of suitable devices to intercept snow.
-The safety system must NOT be used by children and pregnant women.
3.2 FOR INSTALLERS: FOR SAFE ASSEMBLY

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EN
4COMPONENTS/MATERIAL
A) Instruction manual
B) Lubricant: Weicon AntiSeize ASW10000
C) INNOTECH "SANDWICH-13":Stainless steel 304
D) Hex nut M16: Stainless steel 304
E) Hex bolt M16x45: Stainless steel 304
F) Washer for M16: Stainless steel 304
G) Lock nut M16: Stainless steel 304
H) Bore fastener incl. sealing washer: Stainless steel 304
I) Foam rubber: Nylon
J) Anchorage eye: Stainless steel 304
B
C D E F
A
4.1 INNOTECH "EAP-SANDWICH-13"
4.2 INNOTECH "AIO-SANDWICH-13"
A) Instruction manual
B) Lubricant: Weicon AntiSeize ASW10000
C) INNOTECH "SANDWICH-13":Stainless steel 304
D) Hex nut M16: Stainless steel 304
E) Washer for M16: Stainless steel 304
F) Bore fastener incl. sealing washer: Stainless steel 304
G) Foam rubber: Nylon
G
H I J
2x
21x 2x
B
C D E F
A
G
2x 21x
2x

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EN
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INNOTECH "EAP-SANDWICH-13"was developed as an anchor point for the personal
safety of 3 people (including 1 person for the provision of rst aid) and it is suitable
for the following safety systems in accordance with EN 363:2008:
- Restraint systems
- Workplace positioning systems
- Fall arrest systems
- Rescue systems
5PRODUCTSUITABILITY/APPROVAL
DANGER TO LIFE through incorrect use.
- INNOTECH "SANDWICH-13" must be used ONLY for personal safety.
-NEVER hang loads from the INNOTECH "SANDWICH-13" which are NOT
expressly approved in these user instructions.
!
DANGER
INNOTECH "AIO-SANDWICH-13" was developed
-as an fastening point for personal safety for end and corner points,
and for intermediate brackets (not included in scope of delivery) in the
INNOTECH horizontal lifeline system as per EN 795:2012 & CEN/
TS 16415:2013 TYPE C and
-as an anchor point for personal safety for 3 people (including 1 person for
provision of rst aid) as per EN 795:2012 & CEN/TS 16415:2013 TYPE A
(EAP-SPAR-10-25), and is suitable for the following safety systems as per
EN 363:2008:
- Restraint systems
- Workplace positioning systems
- Fall arrest systems
- Rescue systems
Comply with the manufacturer's instructions for the personal
protective equipment which is used.
INNOTECH "EAP-SANDWICH-13" has been tested and certied as per EN 795:2012 &
CEN/TS 16415:2013 TYPE A.
INNOTECH "AIO-SANDWICH-13" has been tested and certied as per EN 795:2012 &
CEN/TS 16415:2013 TYPE C.
5.2 APPOVAL OF INNOTECH "AIO-SANDWICH-13"
5.1 APPROVAL OF INNOTECH "EAP-SANDWICH-13"
The notified authority participating in the type test:
DEKRA EXAM GmbH, Dinnendahlstr. 9, 44809 Bochum C 0158, Germany
The notified authority participating in the type test:
DEKRA EXAM GmbH, Dinnendahlstr. 9, 44809 Bochum, Germany

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EN
6.1 CHECK BEFORE EVERY USE
6INSPECTION
Use the test intervals indicated in the test log.
If there are any doubts concerning the safe usage of the system, it is
NOT allowed to be used any more and has to be checked by an expert
(written documentation). If necessary, replace the product.
6.2 INSPECT EVERY YEAR
HAVE INNOTECH "SANDWICH-13"checked at least once a year by a specially trained
technician who is familiar with the restraint system. The user's safety depends on the
eectiveness and durability of the equipment.
Shorter intervals between inspections may be required, depending on the intensity of use
and the environment (e.g. in corrosive atmospheres, etc.).
Document the inspection of the specialist in the test log in the instruction manual,
and keep it with the instruction manual.
DANGER TO LIFE through damage to the INNOTECH
"SANDWICH-13".
- INNOTECH "SANDWICH-13" must be in perfect working condition.
- Do NOT continue to use INNOTECH "SANDWICH-13" if
• Damage or wear to its components is obvious,
• Other defects were observed (loose threaded connections,
deformation, corrosion, wear),
• Strain has occurred due to a fall (Exception: provision of rst aid),
• The product identication is illegible.
!
DANGER
PRIOR TO EACH USE, INNOTECH "SANDWICH-13" must be checked visually for any
obvious defects.
Check the entire safety system's suitability for use, by using the acceptance protocol
and test protocol.

9
EN
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7WARRANTY
The warranty period for manufacturing defects on all components (under normal
conditions of use) is 2 years from the date of purchase. The time limit is shortened if it
is used in corrosive atmospheres.
If there is strain (a fall, weight of snow, etc.,) the warranty claim is void for those
components that have been designed to absorb energy, or that may possibly be deformed.
For system installation and for components planned and installed
under the responsibility of specialised installation companies,
INNOTECH® assumes neither responsibility nor warranty in the case
of improper installation.
8SIGNS & MARKINGS
A) Name or logo of the manufacturer/reseller: INNOTECH®
B) Type designation: EAP-SANDWICH-13
C) Signs stating that instruction manual must be followed:
D) Maximum number of people who can be secured: 3 (including 1 person for
provision of rst-aid)
E) Year of manufacture and manufacturer's serial number: JJJJ-..-...
F) Number of the applicable standard: EN 795:2012 &
CEN/TS 16415:2013 TYPE A
S
A
N
D
W
I
C
H
-
1
3
7
9
N
5
:
E
2
0
1
.
.
2
.
-
T
.
.
Y
-
P
J
J
A
J
J
max.
( )
AB
C
D
E F
8.1 INNOTECH "EAP-SANDWICH-13"

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EN
EN 795 : 2012 TYP C
SANDWICH-13
JJJJ-..-...
A B
C E
D
8.2 INNOTECH "AIO-SANDWICH-13"
A) Name or logo of the manufacturer/reseller: INNOTECH®
B) Type designation: AIO-SANDWICH-13
C) Signs stating that instruction manual must be followed:
D) Year of manufacture and manufacturer's serial number: JJJJ-..-...
E) Number of the applicable standard: EN 795:2012 &
CEN/TS 16415:2013 TYPE C
8SIGNS & MARKINGS
C
9DIMENSIONS
[mm]
19
2
150
300
365
O
6,5
210
250
275
300
330

11
EN
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10 INSTALLATION SUBSTRUCTURE
The basic requirement for professional/proper installation is
-a corrugated sheet roof laid as per the applicable standards/regulations:
(Material thickness of steel ≥ 0.6 mm),
- a statically bearing substructure and
- the use of the original fasteners listed in these instruction manual.
During installation, the coating of coated metal sheeting must NOT be damaged.
DANGER TO LIFE as a result of installation on unsuitable assembly
substructure.
- Install INNOTECH "SANDWICH-13" onto a statically load bearing metal
roof system.
- Ensure that the substructure is statically load-bearing. In cases of
doubt, have the installation substructure examined by a statics engineer
or by the manufacturer.
!
DANGER
11 INSTALLATION TOOL
[mm]
AF = 24
AF = 10
2x

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EN
12 INSTALLATION
RISK TO LIFE if NOT correctly installed.
- Install INNOTECH "SANDWICH-13" correctly in accordance with the user
instructions.
- Maintain a min. distance of 1.50 m to the edge distances of the end
of the roof sheeting (Figure).
!
DANGER
CAUTION INJURIES from sharp edges on components.
- Wear protective gloves for the installation work.
> 1.50 m
> 1.50 m
1.
12.1 INNOTECH "EAP-SANDWICH-13"

13
EN
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2.
3.
12 INSTALLATION
4.
2x
2x

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EN
5.
12 INSTALLATION
0,5 mm
≥
2mm
ü
12.2 INNOTECH "AIO-SANDWICH-13"
1.
2.
[mm]
2x

15
EN
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12 INSTALLATION
2.3.
3
1
2
0,5 mm
≥
2mm
ü
optional:
INNOTECH "AIO-SANDWICH-13" as intermediate bracket in the INNOTECH
horizontal lifeline system as per EN 795:2012 TYPE C.
Not included in scope of delivery
The maximum spacing of the intermediate cable brackets
is 12 m.
2x
[mm]

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EN
2.
12 INSTALLATION
3
1
2
≥
2mm
0,5 mm
ü
optional:
INNOTECH "AIO-SANDWICH-13" as end point in the INNOTECH horizontal
lifeline system as per EN 795:2012 TYPE C.
Not included in scope of delivery
2x
[mm]

17
EN
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12 INSTALLATION
optional:
INNOTECH "AIO-SANDWICH-13" as end point in the INNOTECH horizontal
lifeline system as per EN 795:2012 TYPE C.
Use INNOTECH "ENDS-10" only in combination with INNOTECH "SHOCK-10".
Not included in scope of delivery
optional:
INNOTECH "AIO-SANDWICH-13" as corner point in the INNOTECH horizontal
lifeline system as per EN 795:2012 TYPE C.
Not included in scope of delivery
In addition, comply with the relevant INNOTECH instructions
manual.

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EN
1.
12.3 INSTALLATION ON THE METAL ROOF SYSTEM

ü
INNOTECH "SANDWICH-13" is suitable ONLY for cable spans
with one corner point.
12 INSTALLATION
For simple, straight cable spans or for cable spans with corner pass-through
elements (e.g. INNOTECH "EDLE"), always use two INNOTECH "SHOCK-10".

19
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12 INSTALLATION
2.
AF = 10
Ensure the correct position of the INNOTECH "SANDWICH-13"
on the metal roof system.

20x
ü

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EN
12 INSTALLATION
3.
4.
AF = 10
[mm]
ü
DONE!
≥
0,6 mm

ü