Innotech SYST-01-410-610 User manual

SYST-01-410-610
Standing seam
INNOTECH®
© INNOTECH Arbeitsschutz GmbH. Irrtümer, Druckfehler, technische Änderungen vorbehalten! © INNOTECH Arbeitsschutz GmbH. Errors and misprints accepted. We reserve the right to make technical changes.
DE – ACHTUNG: Die Verwendung des Innotech-Produktes ist erst zulässig nachdem
die Gebrauchsanleitung in der jeweiligen Landessprache gelesen wurde.
DE
EN – ATTENTION: Use of the Innotech product is only permitted after the instruction
manual has been read in the respective national language.
EN
IT – ATTENZIONE: L’utilizzo del prodotto Innotech è permesso solo previa lettura
del manuale di istruzioni nella lingua del paese corrispondente.
IT
FR – ATTENTION : L’utilisation du produit Innotech n’est autorisée qu’après
la lecture du mode d’emploi correspondant dans la langue du pays.
FR
NL – ATTENTIE: Het gebruik van dit Innotech product is pas toegestaan, nadat
de gebruikshandleiding in de taal van het betreffende land gelezen werd.
NL
SE – O B S : Denna Innotech-produkt får inte användas, förrän bruksanvisningen
på respektive lands språk har lästs igenom.
SE
DK – GIV AGT: Det er først tilladt at anvende Innotech-produktet, før end brugsvej-
ledningen på det pågældende lands sprog er læst.
DK
ES – ATENCIÓN: El uso del producto Innotech sólo está permitido después de que
se hayan leído las instrucciones de uso en el idioma del respectivo país.
ES
PT – ATENÇÃO: O uso do produto Innotech apenas é permitido depois de ter lido as
instruções de uso na respectiva língua nacional.
PT
PL – UWAGA: korzystanie z produktu Innotech jest jedynie dozwolone po przeczy-
taniu podręcznika w języku narodowym.
PL
RO – ATENŢIE: Utilizarea produsului Innotech este autorizată abia după ce au fost
citite instrucţiunile originale de utilizare în limba ţării respective.
RO
SL – POZOR: Uporaba izdelka Innotech je dovoljena šele po tem, ko navodila
preberete v svojem jeziku.
SL
CZ – POZOR: Práce s výrobkem Innotech je povolena až po prostudování návodu
k použití v příslušném jazyce daného státu.
CZ
SK – POZOR: Používanie výrobku Innotech je povolené až potom, keď ste si
prečítali návod na obsluhu v jazyku príslušnej krajiny.
SK
HU – FIGYELEM: Az Innotech termékek használata csak az után engedélyezett,
miután saját nyelvén elolvasta a használati utasítást.
HU
РУ – ВНИМАНИЕ: Применение изделий Innotech допускается только после
прочтения инструкции по эксплуатации на соответствующем языке.
РУ
V1

2www.innotech.at
Version 1.8
1EAP SYST, AIO SYST-SZH, AIO SYST
SAFETY INSTRUCTIONS
- SYST should only be installed by specialised/competent experts familiar with
the roof safety system and in compliance with the current state of the art.
- You must be familiar with these instructions as well as with the local safety
regulations to set up and use the system. You must also be physically and
mentally t and trained in the use of PPE (Personal Protective Equipment).
-Medical conditions (cardiovascular problems, intake of medicines, alcohol)
can affect the safety of the user when working in high places.
-Adhere to the respective accident prevention regulations (e.g. working on roofs)
when installing/using the anchorage device SYST.
-A plan must be available that species rescue procedures for all possible
emergencies.
- Before starting the work, you must ensure that no objects can fall to the
ground from the work site. The area below the work site (sidewalk, etc.)
must be kept clear.
-The tters must ensure that the ground is suited for xing the attachment device.
If in doubt consult a structural engineer.
- The anchorage device on the roof is designed for stress in all directions
parallel to the installation surface or at right angles to the anchor.
- If uncertainties arise during installation it is imperative that you contact
the manufacturer.
- Document the professional fastening of the fall arrest system to the building with
clamp logs and photos of each tting situation.
- Ensure that stainless steel does not come into any contact with swarf or steel
tools, as this may lead to corrosion.
- All stainless steel bolts must be greased with a suitable lubricant before instal-
lation. (included: Weicon AntiSeize ASW 10000 or equivalent lubricant)
- You should plan, install and use the anchorage point in such a way that no one
can fall over the edge if the personal protective equipment is used properly.
(See planning documents at www.innotech.at)
- When accessing the roof securing system, you must document the positions of the
anchorage devices by means of diagrams (e.g. top view of the roof).
- The minimum free space required between the roof edge and the ground is
calculated as follows:
Manufacturer’s specication of the personal safety equipment used + sag of the
cable according to table + deection of the cable + body height + 1 m safety margin.
EN

3
www.innotech.at
> 1.50 m
> 1.50 m
> 1.50 m
> 1.50 m
Version 1.8
EAP SYST, AIO SYST-SZH, AIO SYST
SAFETY INSTRUCTIONS 1
- Fastening on the SYST always occurs through the attachment eye with a carabiner
and must be used with personal protective equipment in accordance with
EN 361 (safety harness) and EN 363 (fall arrest system).
- For horizontal use, only those fasteners may be used that are suited for this
purpose and have been tested for the respective edges (sharp edges, sheet with
trapezoidal corrugations, steel girder, concrete, etc.).
-There is a hazard when combining individual elements of the specied units, since
the safe function of one of the elements can be impaired through the combination.
(follow the specic instructions provided with each element!)
- Before use, you must visually check the entire fall arrest system for obvious
defects (e.g. loose screws, deformations, abrasion, corrosion, defective roof seal-
ing, etc.). If there are any doubts concerning the safe function of the restraint
system, it must be inspected by an expert (written documentation).
- At least once a year, an expert must check the complete safety device including
the personal protective equipment used. The inspection by an expert must be
documented in the provided test log.
- After a fall and the resulting strain, you must stop using the restraint system and
have it checked by an expert (component parts, fastening to the substrate, etc.).
- SYST was developed for personal safety and may not be used for other purposes.
Never attach undened loads to the restraint system.
- Do not use safety systems if wind speeds exceed normal parameters.
-Following strong storms, inspect the tin roof (substrate) before continuing to use
the safety system.
- Do not make any changes to the enabled anchorage device.
-If used on sloping roofs, roof avalanches (ice, snow) must be avoided by means
of suitable devices to intercept snow.
- If you provide the safety system to external contractors, the familiarity with the
instructions for installation and use must be conrmed in writing.
- If the equipment is sold in other countries, the instructions for installation and
use must be provided in the respective national language!
-For reasons of statics, you must maintain a margin of at least 1.50 m to the end
of the roof deck.
EN

4www.innotech.at
EAP SYST AIO SYST-SZH AIO SYST
Version 1.8
EN
2EAP SYST, AIO SYST-SZH
APPLICATION
Approved as anchorage point for 3 persons on a at or inclined roof
(including 1 person for rst-aid administration). (EAP SYST)
or, optionally, as anchorage point for an intermediate cable bracket (not included)
as part of the INNOTECH horizontal lifeline system in accordance with EN 795:1996
Class C. (AIO SYST-SZH)
Suitable for the following fall protection systems in accordance with EN 363:2008
•Restraint systems
•Workplace positioning systems
•Fall arrest systems
•Rescue systems
Safe application requires that you observe the corresponding specications provided
by the PPE manufacturers.
Approved as an anchorage point on a at or inclined roof for end and corner points
as well as intermediate cable brackets (not included) as part of the INNOTECH
horizontal lifeline system in accordance with EN 795:1996 Class C.
Suitable for the following fall protection systems in accordance with EN 363:2008
•Restraint systems
•Workplace positioning systems
•Fall arrest systems
•Rescue systems
Safe application requires that you observe the corresponding specications provided by
the PPE manufacturers.
Approved as an anchorage point on a at or inclined roof for “INNOTECH SPAR-10”.
Corresponding identication provided, also suitable for belaying:
• Rope access systems (EN 363:2008)
2AIO SYST
APPLICATION
3EAP, AIO
LOAD DIRECTIONS
When installing / using the fall prevention system, pay attention to the approved
load directions!
Loads in “X” direction are not permitted!

5
www.innotech.at
64
680
195
410-610
121
150
60
30
64
680
195
410-610
150
30
395
64
680
195
410-610
150
30
EAP SYST AIO SYST-SZH AIO SYST
Version 1.8
EN
EAP SYST has been tested and certied for installation on roofs EN 795:1996 A2.
The test was executed both statically and dynamically on the original substrate.
AIO SYST-SZH, AIO SYST:
Clamping strips: aluminium 6060; base plate: aluminium ALMg3;
fastening bolts / nuts: stainless steel, quality A2;
AIO-SZH, AIO SYST has been tested and certied for installation on roofs EN 795:1996
Class C. The test was executed both statically and dynamically on the original substrate.
EAP SYST:
Clamping strips: aluminium 6060; base plate: aluminium ALMg3;
fastening bolts / nuts: stainless steel, quality A2;
attachment eye: stainless steel, quality 1.4301
EAP
STANDARDS 4
EAP, AIO
DIMENSIONS 6
AIO
STANDARDS 4
EAP, AIO
MATERIAL 5

6www.innotech.at
EAP SYST-01-410-610
special designed for
INNOTECH ®
01-10-01-410-610-Aufkleber-D
Stehfalz
410 - 610
JJJJ-..
0158
EN 795
I
N
N
O
T
E
C
H
E
A
P
S Y
S
T
-
0
1
-
4
1
0
-
6
1
0
J
J
J
J
-
.
.
E
N
7
9
5
:
1
9
9
6
C
l
.
A
0
1
5
8
max.
Version 1.8
EN
7EAP, AIO
SUBSTRATE
Type designation: EAP SYST-01-410-610
Numbers of the applicable standards: EN 795:1996 Class A
DEKRA EXAM GmbH C 0158
Name or logo of the manufacturer/reseller: INNOTECH
Year of manufacture and
manufacturer’s serial number: 20xx | xx/xxxxx
Signs stating that the instructions specied
in the manual must be followed:
DEVELOPMENT & SALES:
INNOTECH Arbeitsschutz GmbH, Ehrendorf 4, 4694 Ohlsdorf / Austria.
www.innotech.at
THE NOTIFIED AUTHORITY PARTICIPATING IN THE TYPE TEST:
DEKRA EXAM GesmbH, Dinnendahlstr. 9, 44809 Bochum, CE 0158
The type test was performed in accordance with EN 795:1996
The basic prerequisite is a standing seam roof laid in accordance with applicable
standard / rules (sheet metal thickness ≥ 0.5 mm; aluminium ≥ 0.7 mm), a static load-
bearing subconstruction, and the use of original fasteners that are suitable for the roof
prole. When using coated sheet metal ensure that the coating is not damaged in the
installation process.
SYST is not suitable for copper roofs and must not come into contact with copper waste
water. (Alternative: INNOTECH FALZ)
8EAP
SIGNS & MARKINGS

7
www.innotech.at
AIO SYST-01-410-610-SZH
special designed for
INNOTECH ®
02-10-01-410-610-SZH-Aufkleber-A
Stehfalz
410 - 610
JJJJ-..
0158
EN 795
AIO SYST-01-410-610
special designed for
INNOTECH ®
02-10-01-410-610-Aufkleber-A
Stehfalz
410 - 610
JJJJ-..
0158
EN 795
Version 1.8
AIO-SZH, AIO
SIGNS & MARKINGS 8
Type designation: AIO SYST-01-410-610
AIO SYST-01-410-610-SZH
Numbers of the applicable standards: EN 795:1996 Class C
DEKRA EXAM GmbH C 0158
Name or logo of the manufacturer/reseller: INNOTECH
Year of manufacture and
manufacturer’s serial number: 20xx | xx/xxxxx
Signs stating that the instructions specied
in the manual must be followed:
DEVELOPMENT & SALES:
INNOTECH Arbeitsschutz GmbH, Ehrendorf 4, 4694 Ohlsdorf / Austria.
www.innotech.at
THE NOTIFIED AUTHORITY PARTICIPATING IN THE TYPE TEST:
DEKRA EXAM GesmbH, Dinnendahlstr. 9, 44809 Bochum, CE 0158
The type test was performed in accordance with EN 795:1996
EN

8www.innotech.at
> 2 mm
0,5 mm


EAP SYST
Version 1.8
9EAP SYST
INSTALLATION
Tools required for installation (EAP SYST, AIO SYST-SZH, AIO SYST):
1 x 1 x
1. ATTACHMENT EYE INSTALLATION: EAP SYST
EN

9
www.innotech.at
AIO SYST-SZH
0,5 mm
> 2 mm
Version 1.8
AIO SYST-SZH
INSTALLATION 9
Only valid for trained, expert, specialised companies!
1. The AIO SYST-SZH is used as the anchorage point of an intermediate cable
bracket (not included) as part of the INNOTECH horizontal lifeline system in accord-
ance with EN 795:1996 Class C. The maximum spacing of the intermediate cable
brackets is 7,5m.
ATTENTION Do not use as end point or corner point!
EN

10 www.innotech.at
AIO SYST
Version 1.8
9AIO SYST
INSTALLATION
Only valid for trained, expert, specialised companies!
1. The AIO SYST is used as anchorage point for END and corner points as part of the
INNOTECH horizontal lifeline system in accordance with EN 795:1996 Class C.
APPLICATION EXAMPLES: AIO SYST
EN

11
www.innotech.at
> 2 mm
0,5 mm
Version 1.8
AIO SYST
INSTALLATION 9
EN

12 www.innotech.at

Version 1.8
9EAP SYST, AIO SYST-SZH, AIO SYST
INSTALLATION
2. POSITIONING ON THE ROOF:
EN

13
www.innotech.at
AIO SYST: 4 x 20 Nm


EAP SYST, AIO SYST-SZH: 2 x 20 Nm
AIO SYST: 4 x 20 Nm
AIO SYST: 4 x 20 Nm
EAP SYST, AIO SYST-SZH: 2 x 20 Nm
Version 1.8
3. FASTENING THE CLAMPS ON THE STANDING SEAM ROOF:
EAP SYST, AIO SYST-SZH: 2 x 20 Nm
EAP SYST, AIO SYST-SZH, AIO SYST
INSTALLATION 9
EN

14 www.innotech.at

4 x 20 Nm
4 x 20 Nm
4 x 20 Nm
Version 1.8
9EAP SYST, AIO SYST-SZH, AIO SYST
INSTALLATION
4. SCREWING THE CLAMPS IN PLACE ON THE BASE PLATE:
5. FINISHED!
EN

15
www.innotech.at Version 1.8
EAP SYST, AIO SYST-SZH, AIO SYST
INSTALLATION NOTES 9
OTHER NOTES:
EN

16 www.innotech.at
Version 1.8
10 EAP SYST, AIO SYST-SZH, AIO SYST
ACCEPTANCE LOG and
PROJECT:
PRODUCT:
SERIAL NO.
CLIENT:
NAME/COMPANY/ADDRESS:
CONTRACTOR:
NAME/COMPANY/ADDRESS:
INSTALLATION:
NAME/COMPANY/ADDRESS:
Client accepts the performances of the contractor. The instructions for installation and
use, clamp log, photo documentation and test sheets have been transferred to the cli-
ent (building owner) and have been made available to the user. When accessing the
roof securing system, you must document the positions of the anchorage devices by
means of diagrams (e.g. top view of the roof).
The expert tter familiar with the safety system conrms that the installation
work has been executed properly, in accordance with the state of the art,
and in accordance with the manufacturer‘s instructions for installation and
use. The safety specications for reliability are conrmed by the installation
company.
COMMENTS:
EN

17
www.innotech.at Version 1.8
EAP SYST, AIO SYST-SZH, AIO SYST
CLAMP LOG/PHOTOS 10
Date: Location: Tightening
torque: [Nm]
Photos:
(le names)
The undersigned installation company warrants that the processing is in order.
(edge distances, inspection of the substrate, etc.)
Substrate (roof manufacturer, prole, material, sheet metal thickness, etc.):
OPTIONAL: when setting up a horizontal lifeline system in accordance with EN
795:1996 Class C
Installation of the anchorage points by:
Installation of cable system by:
Client: Fitter:
NAME NAME
DATE, SIGNATURE DATE, SIGNATURE
EN

18 www.innotech.at
11
Version 1.8
COPY TEMPLATE A4
The building owner must afx this notice in a conspicuous location near the access to the system! This system must be used in accordance with the state of the art and in accordance with the instructions for installation and use. THE STORAGE LOCATION FOR THE INSTRUCTIONS FOR INSTALLATION AND USE, INSPECTION LOGS, ETC. IS: The maximum limit values of the anchorage devices are provided in the respective instructions for installation and use or the rating plate of your system. If there is strain caused by fall, or if in doubt, the anchorage device must be taken out of service immediately and sent to the manufacturer, or to a specialised workshop for inspection and repair. The same applies if there is damage to the anchorage equipment. OVERVIEW DIAGRAM SHOWING THE POSITION OF THE ANCHORAGE DEVICE: Draw in the areas where there is a break-through hazard (e.g. light domes or / and roof lights)! VIEW OF THE RESTRAINT SYSTEM
INSTRUCTIONS FOR THE SAFETY SYSTEM
EN

19
www.innotech.at
10
Version 1.8
COPY TEMPLATE A4
The building owner must afx this notice in a conspicuous location near the access to the system! This system must be used in accordance with the state of the art and in accordance with the instructions for installation and use. THE STORAGE LOCATION FOR THE INSTRUCTIONS FOR INSTALLATION AND USE, INSPECTION LOGS, ETC. IS: The maximum limit values of the anchorage devices are provided in the respective instructions for installation and use or the rating plate of your system. If there is strain caused by fall, or if in doubt, the anchorage device must be taken out of service immediately and sent to the manufacturer, or to a specialised workshop for inspection and repair. The same applies if there is damage to the anchorage equipment. OVERVIEW DIAGRAM SHOWING THE POSITION OF THE ANCHORAGE DEVICE: Draw in the areas where there is a break-through hazard (e.g. light domes or / and roof lights)! VIEW OF THE RESTRAINT SYSTEM
EN

20 www.innotech.at
21
www.innotech.at
12
Version 1.8
Version 1.8
INSPECTION LOG I
PROJECT: PRODUCT: SERIAL NO.: ANNUAL SYSTEM INSPECTION executed on: NEXT INSPECTION NO LATER THAN: INSPECTION POINTS checked and in order DEFECTS DETECTED
(description of defects / measures)
DOCUMENTATION:  Instructions for installation and use  Acceptance log  Clamp logs / photo documentation PPE (personal protective equipment against falling): Inspection in accordance with manufacturer‘s specications  Expiration date  Annual inspection performed  Not checked (no authorization) VISIBLE PARTS OF THE ANCHORAGE DEVICE:  No deformation  The attachment eye can rotate  No corrosion  Threaded joints secured  Tightening torque of the fastening bolts  Firm seat  ........................................................ ROOF SEALING:  No damage  No corrosion  ........................................................ HORIZONTAL LIFELINE SYSTEM: Attention: Strictly ensure that the supplemental TEST LOG II (copy template in the installation instructions / user copy) is lled out! Acceptance result: The safety system corresponds to the specications in the manufacturer‘s instructions for installation and use and the state of the art. Technical safety reliability is conrmed. Comment:................................................................................................................................................. Expert who is familiar with the safety system: Name: SIGNATURE:
COPY TEMPLATE A4
EN