innovAg DVG LH DR40-0080 User manual

DVG LH
Dairy Vacuum
Gauge
USER MANUAL
Part No. DR51-0044-14

2 © 2018 InnovAg
FCC Compliance Statement
This device complies with Part 15 of the FCC rules. Operation is subject
to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.
Declaration of Conformity
Standards to which Conformity is Declared:
• EN 61000-4-2
• EN 61000-4-3
• EN 61000-6-1
• EN 61000-6-2
• EN 61000-6-4
• IEC 61326-1:2005
• EU Directive 2002/95/EC
• EU Directive 2004/108/EC
• China RoHS
Manufacturer’s Name: InnovAg Pty. Ltd.
Manufacturer’s Address: 37/328 Reserve Road, Cheltenham
Victoria 3192, Australia
Type of Equipment: Vacuum Gauge
Brand Name: DVG
Model Number: DR40-0080

© 2018 InnovAg 3
I, the undersigned, hereby declare that the equipment specied above
conforms to the above Directives and Standards.
Braham Basser Date: 30 July 2010
Director
InnovAg Pty. Ltd
Enclosure
LCD
Silicone tubing
Metal ttings
Front panel label
Rating labels


Contents
1. Features 6
2. Installation 6
3. Initial set up 7
4. Normal operation 9
5. Display indications 11
6. Demonstration mode 12
7. Maintenance & Calibration 13
8. Specications 13
9. Warranty 14
All rights reserved. No part of this manual may be
reproduced, transmitted, stored in a retrieval system, or
translated into any language in any form by any means
without the written permission of InnovAg Pty. Ltd.

6 © 2018 InnovAg
1. Features LED
BUTTON
REMAINING
LINER LIFE
BAR GRAPH
Accurate display of dairy vacuum:
• Damped to prevent display instability common with other digital
gauges.
• Fast mode (low damping) for technician use during testing.
• Auto zero adjustment.
• Manual zero adjustment.
• Display in either inHg or kPa units.
• Liner wear monitoring:
• Continuous bar-graph display of remaining liner life.
• Display of remaining liner life in %.
• Manual reset of liner life remaining, i.e. liners have been replaced
2. Installation
• Mount DVG as required.
• Connect to a power source 10 – 32VDC, 9 to 24VAC.
• Power wires can be connected in either polarity.
• The display will rst show a test screen, then 0.0
The round black sticker on the side of the DVG is an
expensive waterproof air vent that allows the case to
‘breath’. It should NOT be removed or covered.

© 2018 InnovAg 7
3. Initial Setup
With the power off press and hold the button and turn the power on.
The button must remain pressed to stay in setup mode.
Manual Zero
Keep holding the button down after the calibration year is shown in
setup mode to initiate Manual-zero.
Make sure there is no vacuum on the port.
The software version is
shown eg. v5.0
Calibration month eg. October Calibration year eg. 2018
The display will ash 0.0 ve
times before the zero starts.
When it stops ashing
Manual-zero is completed.

8 © 2018 InnovAg
Changing Vacuum Units and Liner Milkings
Keep holding the button down after the Manual-zero is completed
to enter unit and liner setup mode. The screen will cycle through all
combinations continuously.
Release the button when the desired setting combination is shown as
described below.
Units = kPa.
Liner milkings = disabled
Units = kPa.
Liner milkings = 1200
Units = kPa.
Liner milkings = 2500
Units = inHg.
Liner milkings = 2500
Units = inHg.
Liner milkings = 1200
Units = inHg.
Liner milkings = disabled

© 2018 InnovAg 9
4. Normal Operation
Pressing the button will display
the remaining liner life as
percentage, eg. 75.3%.
Display Liner Life in %.
Holding the button down will display the software version, calibration
month and calibration year.
The software version is
shown eg. v5.0
Calibration month eg. October Calibration year eg. 2018

10 © 2018 InnovAg
Fast (Technician) Mode
Keep holding down the button after showing the calibration year to
toggle FAST mode on or off. For example, if it was off it will turn on
before entry.
Reset Remaining Liner Life
When new liners have been tted the Remaining Liner Life counter
should be reset to 100% (99.9%).
Keep holding the Button down after FAST mode to initiate Liner reset
mode.
Slow response to vacuum changes can
be inconvenient when performing an
equipment test.
FAST Mode temporarily makes the unit
respond faster to vacuum changes.
FAST mode automatically cancels after
20 minutes
The display will ash 10 times before
resetting.
Continue holding the button down until
the display stops ashing and shows
99.9%

© 2018 InnovAg 11
5. Display Indications
MEANING DIGITS LED UNITS
IDLE 0.0 off on on life
MILKING vacuum ashing on on life
REMAINING vacuum ashing on ashing one bar
LINER LIFE
LOW
REMAINING ashing ashing ashing ashing empty
LINER LIFE vacuum
ZERO
FAST MODE vacuum as above ashing on life
REMAINING life in % as above both on on life
LINER LIFE
% DISPLAY
LINER
ICON
LINER LIFE
BAR GRAPH
Milking - Vacuum has been higher than 20kPa (5.9inHg) for at least 20 mins.
Liner Life – Remaining life based on 1200 or 2500 milkings of 15 min each.
Unstable Vacuum Indicator
DVG will detect if the vacuum is unstable (drops by more than 4kPa
from the average) and will ash the decimal point for 5s each time a
drop is detected. The displayed reading is not affected by the drop. The
Unstable indicator is not shown in Fast Mode.

12 © 2018 InnovAg
6. Demonstration Mode
If pins 3 and 4 of J1 are shorted when DVG is powered on it will go into
Demonstration
Mode, indicated by the Liner icon ashing continuously.
This mode is useful to show how the DVG works without waiting the
long times normally required for events to occur. The following times
change:
ITEM NORMAL DEMO
Wait for vacuum to stabilise at start of milking 20 min 1 min
Liner wear bars drop one by one at 1200 30h 10.8s
Liner wear bars drop one by one at 2500 62.5h 22.5s
Exit Demonstration Mode by removing the short and power cycling DVG.

© 2018 InnovAg 13
7. Maintenance & Calibration
DVG requires little maintenance for years of accurate operation. If the
vacuum readings appear to be incorrect replace the small dust lter in
the silicone tube connected to the vacuum sensor.
DVG is factory-calibrated with a traceable Swiss reference vacuum
gauge (±0.05kPa). To ensure highest accuracy the calibration should be
checked every two years. Many vacuum gauges (both dial AND digital)
can have an error of 2kPa or more. Even a wellmaintained mercury
manometer can easily have an error of ±0.5kPa. If checking DVG be
careful that the other meter you are using is reliably accurate and the
vacuum is perfectly stable.
DVG can be returned to InnovAg for recalibration. Contact InnovAg or
your local distributor for the latest calibration prices.
8. Specications
Input Voltage: 10V to 32V DC, 9V to 24V AC
Pressure Range: 0 to 80 kPa Vacuum
Accuracy: ± 0.3 kPa typical, ± 0.6 kPa max
Repeatability: ± 0.3 kPa
Resolution: 0.1 kPa
Response time: 30s (Normal), 3s (Fast)
Operating Temperature: -5 to 40°C
Storage Temperature: -20 to 80°C
Liner Replace Limit: 1200 or 2500 milkings of 15min each.
*Specications are subject to change without notice.

14 © 2018 InnovAg
14. Warranty
InnovAg Pty. Ltd. provides the following limited two-year Warranty to the
original purchaser of the product). This Warranty cannot be assigned or
transferred to subsequent purchasers. The registration form must be
completed and returned to innovAg in order to be able to claim under
this Warranty.
WHAT WE WILL DO
If the product fails under normal use and service because of a
manufacturing defect in materials or workmanship within the Warranty
period, innovAg will, at its option either repair or replace the product
with an equivalent product. The repaired or replacement product will
be warranted under the terms of this Warranty for the remainder of the
applicable Warranty period. Repair may include the replacement of
parts or components with functionally equivalent reconditioned parts or
components.
WARRANTY PERIOD
The term of this Warranty is two (2) years from the date of purchase.
WHAT IS NOT COVERED
This Warranty does not cover any failures of equipment not supplied
by innovAg, nor does it cover any failures of or damage to the product
due to:
(i) improper handling, misuse, neglect, accident, improper installation ,
non-compliance with the directions for use;
(ii) any internal or external alteration or modication of any kind which
in the opinion of innovAg will affect the ability to service the product; or
(iii) repair by anyone other than an authorised innovAg Service Centre.

© 2018 InnovAg 15
RIGHTS UNDER THE TRADE PRACTICES ACT
Under applicable State, Territory and Commonwealth law, certain
conditions and warranties may be implied in this contract and rights
and remedies conferred upon you as user in relation to the product
which cannot be excluded, restricted or modied by agreement (“Non-
excludable Rights”). Any rights conferred upon you by this Warranty are
in addition to and do not detract from those Non-excludable Rights.
innovAg disclaims all express or implied conditions and warranties in
relation to the product other than the express terms of this Warranty
and any Non-excludable Rights. With respect to Non-excludable Rights,
innovAg’s responsibility to the Purchaser, where permitted, is limited to
the undertakings as stated in the clause headed ‘WHAT WE WILL DO’.
Subject to the above, in no event shall innovAg be liable (whether before
or after discharge of the contract for supply of the product or otherwise)
for any loss or damage suffered by you as the user arising from or
caused or contributed to by the negligence of innovAg, its servants or
agents, nor shall innovAg be liable for special, incidental, indirect or
consequential loss or damages suffered by you as user as a result of
breach by innovAg of this Warranty or otherwise including but not limited
to economic or moral loss, loss of prots or revenue or costs arising
from the loss of use of the product or the cost of substitute products.

16 © 2018 InnovAg
InnovAg Pty Ltd
37/328 Reserve Road
Cheltenham Victoria 3192, Australia
FreeCall (within Australia) 1800 061 167
www.innovag.com
A.C.N. 073 191 376
© 2018 InnovAg
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