innovair BIN1036C2V02 User manual

BIO-INVERTER
SERVICE MANUAL
BIN1036C2V02
BIN1839C2V02
INVERTER MINI SPLIT SYSTEM
WARNING
The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others.
Failure to carefully read and follow all instructions in this manual can result in equipment
malfunction, property damage, personal injury and/or death.
This service is only for service engineer to use.

CONTENTS
1. Precaution......................................................................................................................................... 1
1.1 Safety Precaution.....................................................................................................................1
1.2 Warning....................................................................................................................................1
2. Function............................................................................................................................................ 6
3. Dimension......................................................................................................................................... 7
3.1 Indoor Unit................................................................................................................................7
3.2 Outdoor Unit.............................................................................................................................8
4. Refrigerant Cycle Diagram................................................................................................................ 9
5. Wiring Diagram ................................................................................................................................11
5.1 Indoor Unit.............................................................................................................................. 11
5.2 Outdoor Unit...........................................................................................................................12
6 Installation details.............................................................................................................................13
6.1 Wrench torque sheet for installation........................................................................................13
6.2 Connecting the cables............................................................................................................13
6.3 Pipe length and the elevation..................................................................................................14
6.4 Installation for the first time.....................................................................................................15
6.5 Adding the refrigerant after running the system for many years...............................................18
6.6 Re-installation while the indoor unit need to be repaired.........................................................19
6.7 Re-installation while the outdoor unit need to be repaired.......................................................21
7. Operation characteristics.................................................................................................................24
8. Electronic function...........................................................................................................................25
8.1 Abbreviation............................................................................................................................25
8.2 Display function......................................................................................................................25
8.3 Main Protection......................................................................................................................26
8.4 Operation Modes and Functions.............................................................................................27
9. Troubleshooting...............................................................................................................................34
9.1 Indoor Unit Error Display........................................................................................................34
9.2 Diagnosis and Solution...........................................................................................................35

1
1. Precaution
1.1 Safety Precaution
To prevent injuryto the useror other people and propertydamage, the following
instructions must be followed.
Incorrect operation due to ignoringinstruction will cause harmor damage.
Before service unit, be sure to readthis service manual at first.
1.2 Warning
Installation
Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated
circuit.
There is risk of fire or electric shock.
For electrical work, contact the dealer, seller, a qualified electrician, or an authorized
service center.
Do not disassemble or repair the product, there is risk of fire or electric shock.
Always ground the product.
There is risk of fire or electric shock.
Install the panel and the coverof control boxsecurely.
There is risk of fire of electric shock.
Always install a dedicatedcircuit and breaker.
Improper wiring or installation may cause fore or electric shock.
Use the correctlyrated breakerof fuse.
There is risk of fire or electric shock.
Do not modifyor extendthe powercable.
There is risk of fire or electric shock.
Do not install, remove, or reinstall the unitbyyourself(customer).
There is risk of fire, electric shock, explosion, or injury.
Be caution whenunpacking and installing the product.
Sharp edges could cause injury, be especially careful of the case edges and the fins on the
condenser and evaporator.

2
For installation, always contact the dealer or anAuthorized service center.
There is risk of fire, electric shock, explosion, or injury.
Do not install the producton a defective installation stand.
It may cause injury, accident, or damage to the product.
Be sure the installation areadoes not deteriorate with age.
If the base collapses, the air conditioner could fall with it, causing property damage, product failure,
and personal injury.
Do not let the air conditioner runfor a long time whenthe humidityis veryhigh and a
door or a window is left open.
Moisture may condense and wet or damage furniture.
Take care to ensure that powercable couldnot be pulledout or damagedduring
operation.
There is risk of fire or electric shock.
Do not place anythingon the power cable.
There is risk of fire or electric shock.
Do not plug or unplugthe power supplyplug duringoperation.
There is risk of fire or electric shock.
Do not touch (operation)the productwith wethands.
There is risk of fire or electric shock.
Do not place a heater or otherappliance near the powercable.
There is risk of fire and electric shock.
Do not allow water to runinto electric parts.
It may cause fire, failure of the product, or electric shock.
Do not store or use flammable gas or combustible near the product.
There is risk of fire or failure of product.
Do not use the productin a tightlyclosedspace fora long time.
Oxygen deficiency could occur.
When flammable gas leaks, turnoff the gas and opena window for ventilation before
turn the product on.
Do not use the telephone or turn switches on or off.
There is risk of explosion or fire.

3
If strange sounds, or small or smoke comes fromproduct. Turn the breakeroff or
disconnect the powersupplycable.
There is risk of electric shock or fire.
Stop operation andclose the window in stormor hurricane. If possible, remove the
product from the window before the hurricane arrives.
There is risk of property damage, failure of product, or electric shock.
Do not open the inlet grill of the product during operation. (Do not touch the electrostatic
filter, if the unitis so equipped.)
There is risk of physical injury, electric shock, or product failure.
When the product is soaked (flooded or submerged), contact anAuthorized service
center.
There is risk of fire or electric shock.
Be caution that water could not enter the product.
There is risk of fire, electric shock, or product damage.
Ventilate the product fromtime to time when operatingit together with a stove, etc.
There is risk of fire or electric shock.
Turn the main power offwhencleaning or maintaining the product.
There is risk of electric shock.
When the product is not be usedfor a long time, disconnectthe power supplyplug or
turn off the breaker.
There is risk of product damage or failure, or unintended operation.
Take care to ensure that nobodycould stepon or fall onto the outdoorunit.
This could result in personal injury and product damage.
CAUTION
Always check for gas (refrigerant) leakage after installationor repair of product.
Low refrigerant levels may cause failure of product.
Install the drainhose to ensure thatwater is drained awayproperly.
Abad connection may cause water leakage.
Keep level even when installing the product.
It can avoid vibration of water leakage.
Do not install the product where the noise or hot air from the outdoor unit could damage

4
the neighborhoods.
It may cause a problemfor your neighbors.
Use two or more people to liftand transport the product.
Avoid personalinjury.
Do not install the productwhere it will be exposedto sea wind (saltspray) directly.
It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporatorfins,
could cause product malfunction or inefficient operation.
Operational
Do not expose the skin directlyto cool air for long periodsof time. (Do not sit in the
draft).
This could harm to your health.
Do not use the product for special purposes, such as preserving foods, works of art, etc.
It is a consumer air conditioner, not a precisionrefrigerantsystem.
There is risk of damage or loss of property.
Do not block the inletor outletof air flow.
It may cause product failure.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
There is risk of fire, electric shock, or damage to the plastic parts of the product.
Do not touch the metal parts of the product whenremovingthe air filter. Theyare very
sharp.
There is risk of personal injury.
Do not step on or put anything on the product. (outdoor units)
There is risk of personal injury and failure of product.
Always insert the filtersecurely. Clean the filtereverytwo weeks or more oftenif
necessary.
Adirty filter reduces the efficiency of the air conditioner and could cause product malfunction or
damage.
Do not inserthands or otherobjectthroughair inlet or outlet while the product is
operated.
There are sharp and moving parts that could cause personal injury.
Do not drink the water drainedfromthe product.

5
It is not sanitary could cause serious health issues.
Use a firm stool or ladder when cleaningor maintainingthe product.
Be carefuland avoid personalinjury.
Replace the all batteriesin the remote control withnew ones of the same type.Do not
mix old and mew batteries or different typesof batteries.
There is risk of fire or explosion.
Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.
They may burn of explode.
If the liquid from the batteries gets ontoyour skin or clothes, wash it well with clean
water. Do not use the remote of the batteries have leaked.
The chemical in batteries could cause burns or other health hazards
The designs, and information in this book are subject to change without notice for product improvement.

6
2. Function
Filter
Ionizer(O)
Silver Ico Filter(O)
Vitamin C Filter(O)
3M HAM Filter(O)
Bio Filter(O)
Golden Fin(O)
Cold catalyst filter
Compressor Crankcase Heater(O)
Self Clean(O)
Follow me(O)
8 degree heating(O)
Heat compensation(O)
Self-diag. function
Hydrophilic aluminum fin
Anti-rust cabinet
Valve protection cover
PTC Heating Belt(O)
O: optional function

7
3. Dimension
3.1 Indoor Unit
Model
W(mm)
D(mm)
H(mm)
BIN1036C2V02-ID
1450
265
340
BIN1839C2V02-ID
For BIN1036C2V02-ID and BIN1839C2V02-ID models:

8
3.2 Outdoor Unit
More than 30cm
More than 60cm
More than 70cm
More than 30cm
More than 60cm
(Service space)
Fence or
obstacles
Dimension Mode
W
D
H
W1
A
B
BIN1036C2V02-OD
900
315
860
980
590
333
BIN1839C2V02-OD
990
345
965
1075
624
366

9
4. RefrigerantCycleDiagram
For cooling only models:
INDOOR OUTDOOR
LIQUID SIDE
GAS SIDE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
COMPRESSOR
CAPILIARY TUBE

10
For heat pump models:
INDOOR OUTDOOR
LIQUID SIDE
GAS SIDE
HEAT
EXCHANGE
(EVAPORATOR)
HEAT
EXCHANGE
(CONDENSER)
COMPRESSOR
2-WAY VALVE
3-WAY VALVE
CHECK VALVE
(Heating Model only)
CAPILIARY TUBE
REVERSING VALVE
(Heating Model only)
COOLING
HEATING
ACCUMULATOR

11
5. Wiring Diagram
5.1 Indoor Unit
BIN1036C2V02-ID, BIN1839C2V02-ID

12
5.2 Outdoor Unit
BIN1036C2V02-OD
BIN1839C2V02-OD

13
6 Installationdetails
6.1 Wrench torque sheet for installation
Outside diameter
Torque
Additional tightening
torque
mm
inch
N.cm
N.cm
Ф6.35
1/4
1500
1600
Ф9.52
3/8
2500
2600
Ф12.7
1/2
3500
3700
Ф15.9
5/8
4500
4700
Ф19
3/4
6500
6700
6.2 Connecting the cables
The power cord of connect should be selected according to the following specifications sheet.
Rated current of appliance
Nominal cross-sectional area (mm²)
>3 and ≤6
0.75
>6 and ≤10
1.0
>10 and ≤16
1.5
>16 and ≤25
2.5
The cable size and the current of the fuse or switch are determined by the maximum current indicated
on the nameplate which located on the side panel of the unit. Please refer to the nameplate before
selecting the cable, fuse and switch.

14
6.3 Pipe length and the elevation
Model
Pipe size
Standard
length
(m)
Max.
Elevation
B (m)
Max.
Length
A (m)
Additional
refrigerant
(g/m)
Gas
Liquid
BIN1036C2V02-ID+BIN1036C2V02-OD
5/8’’
(Ф15.9)
3/8’’
(Ф9.52)
5
10
20
40
BIN1839C2V02-ID+BIN1839C2V02-OD
5
10
25
40
Caution:
The capacity test is based on standard length and the maximum permissive length is based on the
system reliability.
Oil trap should be installed per 5-7 meters.

15
6.4 Installation for the first time
Air and moisture in the refrigerant systemhave undesirable effects as below:
●Pressure in the system rises.
●Operating current rises.
●Cooling efficiency drops.
●Moisture in the refrigerant circuit may freeze and block capillary tubing.
●Water may lead to corrosion of parts in the refrigerant system.
Therefore, the indoor units and the pipes between indoor and outdoor units must be leak tested
and evacuated to remove gas and moisture from the system.
Gas leak check (Soap water method):
Apply soap water or a liquid neutral detergent on the indoor unit connections or outdoor unit
connections by a soft brush to check for leakage of the connecting points of the piping. If bubbles
come out, the pipes have leakage.
1. Air purging with vacuumpump
1) Completely tighten the flare nuts of the indoor and outdoor units, confirm that both the 2-way and
3-way valves are set to the closed position.
2) Connect the charge hose with the push pin of handle lo to the 3-way valves gas service port..
3) Connect the charge hose of handle hi connection to the vacuum pump.
4) Fully open the handle Lo of the manifold valve.
5) Operate the vacuum pump to evacuate.
6) Make evacuation for 30 minutes and check whether the compound meter indicates -0.1Mpa. If
(Indoorunit)
(Liquid side)
(Gas side)
Vacuum
pump
Vacuum
pump
Lo
Hi
HandleHi
Two-wayvalve
Close
Manifold valve
Compound meter
Pressure
gauge
-0.1MPa
HandleLo
Chargehose
Chargehose
(Outdoor unit)
Close
Three-wayvalve

16
the meter does not indicate -0.1Mpa after pumping 30 minutes, it should be pumped 20 minutes more. If
the pressure can’t achieve -0.1Mpa after pumping 50 minutes, please check if there are some leakage
points.
Fully close the handle Lo valve of the manifold valve and stop the operation of the vacuum pump.
Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum
pump).
7) Turn the flare nut of the 3-way valves about 45°counterclockwise for 6 or 7seconds after the gas
coming out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is
a little higher than the atmosphere pressure. Then remove the charge hose fromthe 3 way valve.
8) Fully open the 2 way valve and 3 way valve and securely tighten the cap of the 3 way valve.
2. Air purging byrefrigerant
Procedure:
1). Confirm that both the 2-way and 3-way valves are set to the closed position.
2). Connect the charge set and a charging cylinder to the service port of the 3-way valve.
3).Air purging.
Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on
the 2-way valve approximately 45’ for 3 seconds then closing it for 1 minute; repeat 3 times.
After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve.
4). Check the gas leakage.
Check the flare connections for gas leakage.
5). Discharge the refrigerant.

17
Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the
2-way valve approximately 45’ until the gauge indicates 0.3 to 0.5 Mpa.
6). Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the open
position.
Be sure to use a hexagonal wrench to operate the valve stems.
7). Mount the valve stems nuts and the service port cap.
Be sure to use a torque wrench to tighten the service port cap to a torque 18N·m.
Be sure to check the gas leakage.
3. Adding the refrigerant if the pipe length>5m
Procedure:
1). Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve.
Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of
the cylinder. If the refrigerant is R410A, make the cylinder bottomup to ensure the liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the
air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4) Operate the air conditioner at the cooling mode.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
Electronic scale

18
6).When the electronic scale displays the proper weight (refer to the table),disconnect the charge hose
from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the
hose.
7). Mount the valve stem caps and the service port
Use torque wrench to tighten the service port cap to a torque of 18N.m.
Be sure to check for gas leakage.
6.5 Adding the refrigerant after running the system for many years
Procedure:
1). Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve.
Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make
the cylinder bottomup to ensure liquid charge.
2). Purge the air from the charge hose.
Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the
air (be careful of the liquid refrigerant).
3) Put the charging cylinder onto the electronic scale and record the weight.
4) Operate the air conditioner at the cooling mode.
5) Open the valves (Low side) on the charge set and charge the system with liquid refrigerant.
Electronic scale