Innovative MAX User manual

MAX ROLL BENCH ASSEMBLY INSTALLATION
Complete Instructional Guide

! Attention!
Before starting the assembly of your benching
system, check floor surface to ensure a level starting
point. If your floors are damaged, heavily sloped or
contain obstacles, you may have issues with proper
bench setup. These issues should have been noted
during the Floor Layout/Quoting phase and may
need custom designed components to correct these
issues.
Innovative Growers Equipment, Inc. is not liable for
the replacement of parts and components.
Before starting the assembly of your benching
system, ensure that Bench Assembly Layout and
Staal & Plast tray gluing instruction packets are
available prior to starting installation.
If not, please contact Innovative Growers Equipment,
Inc. contact information located at the end of this
instruction packet.

7/16” & 3/4” WRENCHS & SOCKETS
TAPE MEASURE
TOOLS NEEDED FOR INSTALLATION
POWER DRILL/IMPACT
W/BITS & NUT DRIVERS
CAULK GUN
POP RIVET GUN
*Pneumatic Rivet Gun Suggested
2+ People Needed
for installation.
Estimated Time:
1-2 hours depending on
bench length.

2’ LEVEL
HAMMER DRILL W/
5/32 MASONRY BIT
UTILITY KNIFE
MALLET
VACUUM/BLOWOUT BULB

PARTS NEEDED FOR INSTALLATION
Confirm all parts are present before starting assembly. If parts are
missing or damaged refer to contact information on last page.
* Parts are only applicable if Bench Assembly Layout calls for
multiple parts.
A
Group
Part
Description
Refer to Bench
Assembly Layout/
Parts List for Lengths,
Dimensions and
Quantities
A1
A2
◼A1: Leg Units
◼A2: Load
Bearing Plug
◼A3: Stringer
Pipe 1” x 1”
◼*A4: Additional
Stringer Pipe 1”
x 1”
◼A5: Stringer
Insert .813” x 5”
Long
◼A6: Square to
Square Clamp
A3&4
A5
A6

B
C
B1
B2
◼B1: Anti-Tip
System
◼B2: Plain
Header Unit
C1
◼C1: Rolling
pipe
Swedged/
Crimped End
◼C2: Rolling
Pipe Plain End
◼C3: Bench
Cross Bar
C2
C3

D
◼D1: Bench
Corner
◼D2: Aluminum
Side Rail –Longer
with 3/2 hole combo
on ends
◼*D3: Additional
Aluminum Side
Rail
◼D4: Aluminum
End Rail –Shorter
with 3/3 hole combo
on ends
◼D5: Joiner
Plates
◼D6: End Frame
(For 5’ wide or wider
benches only)
D1
D2-D3
D5
D6
D4

E
◼E1: End Tray
W/ Well
◼E2: Middle
Tray
◼E3: Filler Tray
◼E4: End Tray
No Well
E2
E3
E4
E1

F
F1
F2
F3
F4
F5
F6
◼F1: Pop-Rivet
◼F2: Self-
Tapping Screw
◼F3: ¼-20 Hex
Nut
◼F4: ¼-20 x .75”
Hex Screw
◼F5: ½” Flat
Washer
◼F6: Tap Con
3/16 x 1-3/4”
◼F7: Safety
Chain
◼F8: Angle
Bracket
F7
F8

STEP #1
Lay out Leg Units and Stringer Pipe.
◼Before (A1) Leg Units are removed from bundle, install (A2) Load Bearing Plugs into
uncrimped ends.
◼(A2) Load Bearing Plugs to be inserted in non-crimped bottom two openings. Shown
Fig. 1a.
◼Note: Mallet may be used to help seat
(A2) Load Bearing Plugs onto (A1) Legs Units
1a.
A1
A2

A3
A4
A5
F2
2a.
2 1/2”
1 3/4”
2 1/2”
(A2) Load Bearing Plugs
2b.
STEP# 2
Assemble Stringer Pipe.
◼*If applicable join (A3 & A4) Stringer Pipe & Stringer Extension together with (A5) Stringer Insert.
Reference your customized Bench Assembly Layout for Stringer measurements. Mark (A5) Stringer
Insert at 21/2” from one end and install into (A3) stringer. Once the mark reaches the end of stringer
install (F2) Self Tapping Screw 13/4” from stringer end. Insert (A4) Additional Stringer Pipe over (A5)
insert, install (F2) Self Tapping Screw at 13/4” from center seam. Shown Fig. 2a.
◼Insert (A2) Load Bearing Plug into either end of (A3 & A4) Stringer Pipe Shown Fig. 2b.

STEP# 3
Install Stringers onto Legs
◼Stand one end (A1) Leg Unit up (crimped side up) and attach (A3/A4) Stringers with (A6) Square-to-
Square Clamp on inside of leg unit upright above cross bar with provided (F3) ¼-20 Hex Nut & (F4)
¼-20x.75” Hex Head Screw. Keep hardware finger tight in case adjustments are needed. (A3/A4)
Stringer end should be flush with outside edge of (A6) Square to Square Clamp. Shown Fig 3a.
◼Repeat step with (A1) leg unit on opposite end. Stringer pipe will sit flush to outside ends of Square-
to-Square Clamp.
3a.
F3
F4
A6
A1

STEP #4
Install Remaining Leg Units.
◼Refer to your customized Bench Assembly Layout for correct leg counts & spacing. Install all
remaining (A1) Leg Units one at a time. Lock them in place with (A6) Square-to-Square clamps in
same fashion as Step 3. Leave hardware hand tight to allow for adjustment.
◼Measurements are to be measured from outside edge of first (A1) Leg Units to outside leading edge
of following leg. Once second Leg is set at correct distance, measure in same fashion to third.
Repeat as needed for all remaining legs. Shown Fig. 4a.
◼Once measurements are confirmed, Tighten down all (A6) Square to Square clamps.
A1
A6
4a.

STEP #5
Install Anti-Tip System.
◼Install (F5) Washer onto threaded adjustment bolt on either side (B1) Anti-Tip system. Install (B1)
Anti-Tip System threaded adjustment bolts with washer into crimped end of (A1) Leg Unit. Shown Fig
5a.
◼Repeat this step on all (A1) Leg Units specified in your customized Bench Assembly Layout.
5a.
F5
A1
B1

STEP #6
Install Plain Header Units.
◼Install (F5) Washer onto threaded adjustment bolt on either side. Install (B2) Plain Header Unit
threaded adjustment bolts with washer into crimped end of (A1) Leg Unit. Shown Fig 6a.
◼Repeat this step on all (A1) Leg Units specified in your customized Bench Assembly Layout.
F5
B2
A1
6a.
B2
B1
B1
B2
B1
B2
B1
6b.

STEP #7.
Install Rolling Pipe
◼Slide (C1) Rolling Pipe from one end through (B1) Anti-Tip System between upright and center
stopper. (C1) Rolling Pipe will measure 111/2”from end of pipe to outside of both end (A1) Leg Units
when installed correctly Shown Fig. 7a.
◼Refer to your customized Bench Assembly Layout, if bench requires a multi-piece Rolling Pipe, the
longer of the two pieces with Swedged/Crimped end will be C1, shorter piece with plain ends will be
C2.
◼Insert (C1) Rolling Pipe with Swedged/Crimped end through (B1) Anti-Tip System between upright
and center stopper. Shown Fig. 7a. (C1) Rolling Pipe will measure 111/2” from end of pipe to outside
of first (A1) leg when installed correctly. Shown Fig. 7a.
Insert (C2) Rolling Pipe with plain ends through the opposite end of (B1) Anti-Tip System. Slide the
end of (C2) over the top of Swedged/Crimped end of (C1) and fasten with (F2) Self Tapping screw
11/2” from joint seam. Shown Fig. 7b.
A1
111/2”
C1
C1
Upright
Stopper
7a.
More Diagrams On Next Page

11/2
”
7b.
C1
C2
C2
C1
C1
C2
F2
F2

STEP #8
Install Side Rail
◼Refer to your customized Bench Assembly Layout for side rail layout and dimensions. (D2/D3) Side
Rails will be labeled side A and side B as well as component locations.
◼*If Applicable. Join (D2) Side Rail to (D3) Additional Side Rail together with (D5) Joiner Plate and (F1)
Pop Rivets. Join Side A and Side B at the same time. Side B will be installed at a later point. Shown
Fig. 8a Note: Joiner Plate always gets installed at end of first Side Rail and start of following Side Rail.
There will be a set of 2 pre-drilled holes in a vertical pattern. If Side Rail has a pattern of 3 pre-
punched holes that align with a set of 2 pre-punched holes the side rails are not in correct order,
Refer to your customized Bench Assembly Layout for correct layout.
◼Install (D2/D3) Side Rail –Side A onto ends of (B1) Anti-Tip System. Align first Anti-Tip marked hole
in channel of (D2/D3) Side Rail with pre-punched hole on First (B1) Anti-Tip System. Lock together
with (F1) Pop-Rivet. Continue down (D2/D3) Side Rail installing a (F1) Pop-Rivet at each Anti-Tip
System labeled pre-punched hole location. Shown Fig. 8b.
D2/D3
3 Hole
Bench
Corner
Side
2 Hole
Joiner
Plate
Side
More Diagrams On Next Page
8a.
F1
D5

D2/D3
C2
C2
F1
Back Side
Front Side
8b.
C2
D2/D3
D2/D3
C2

STEP #9
Install Bench Cross Bars
◼Install (C3) Bench Cross Bars to channel of (D2/D3) Side Rail-side A in same fashion as (C2) Anti-Tip
System in Step 8b. (D2/D3) Side Rails will be labeled with Cross Bar locations. Side Rails will sit 90°
across the top of (C1/C2) Rolling Pipe. Lock (C3) Bench Cross Bars into place with provided (F1) Pop-
Rivets Shown Fig. 9a Note: When installing Bench Cross Bars make sure the pre-punched holes on
ends up tubes are facing up.
F1
D2/D3
Side A
C3
9a.