Intec Turbo Force Hp3 40009 00 User manual

&
TURBO FORCE Instruction Manual
Insulation blowing machine
Original Language - English
Intec Turbo Force Hp3 40009 00 Insulation Blowing Machine
Intec Turbo Force Hp3 40008 00 Insulation Blowing Machine
Intec Turbo Force Hp3 40010 00 Insulation Machine Canada
Intec Turbo Force Hp3 40011 00 Insulation Machine Canada
Intec Turbo Force Hp3 40012 00 Insulation Machine Canada
Intec Turbo Force Hp3 40005 00 Insulation Machine Canada
Intec Turbo Force Hp3 40006 00 Insulation Machine Canada
Intec Turbo Force Hp3 40007 00 Insulation Machine Canada
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TURBO FORCE Instruction Manual | 1
Introduction
Thank you for purchasing an Intec insulation system. Since 1977, both professional contractors and do-
it-yourself equipment users have looked to Intec as the industry leader in the design and manufacture
of innovative portable insulation blowing equipment. We take pride in making your job as easy and
profitable as possible.
The right system for your needs: Intec strives to provide you with the best combination of portability,
functionality, and installation versatility to surpass your desired success. From lightweight
polyethylene units with removable hoppers, to larger units with increased production rates and
installation versatility, all of our durable systems are made to maximize your profit generating
potential.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec
system to your evolving needs thru the entire lifecycle. Both before and after the sale service is
important to keep you running at peak operating capabilities. Intec’s technical team provides
installation assistance in addition to maintenance suggestions and trouble-shooting support. In
addition to blowing machines, Intec produces a range of accessories that will increase your
productivity when dense packing, damp spraying, and installing net and blow.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us,
and wish you many profit-generating opportunities!
Ray Lavallee
President, Intec
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TURBO FORCE Instruction Manual | 2
Table of Contents
INTRODUCTION ............................................................................................. 1
SYMBOLS ..................................................................................................... 3
SAFETY FIRST ................................................................................................. 3
HOW THE SYSTEM WORKS .................................................................................. 4
SYSTEM SET-UP:.............................................................................................. 5
SYSTEM OPERATION: ........................................................................................ 7
MAINTENANCE ..............................................................................................10
INTEC QUICK-ACCESSTM - IQA...............................................................................11
TROUBLESHOOTING ........................................................................................13
SPECIFICATIONS.............................................................................................16
ELECTRICAL DRAWING......................................................................................17
MAKING A CLAIM FOR DAMAGE OR LOSS ................................................................18
WARRANTY..................................................................................................19
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TURBO FORCE Instruction Manual | 3
Symbols
SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
Safety First
Disconnect all power cords prior to working on the equipment. Failure to do so
could result in injury or death.
Never operate equipment with chain guard off.
Never operate equipment with hopper in tilt-back mode.
Never operate equipment while standing in water as electrical shock may result.
Always use grounded extension cords when operating equipment.
When working with insulation, always wear a long sleeve shirt, gloves and a hat.
Wear goggles or safety glasses for eye protection. Wear a mask for respiratory
protection.
Never put your hands into the hopper or machine outlet while the machine is
operating.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation. Disconnect all power to the
machine when unattended.
Never operate the equipment with the access panels off, possible
injury may occur.
Prior to use, inspect power cord and remote cord prior to ensure
no damage exists.
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TURBO FORCE Instruction Manual | 4
How the System Works
OVERVIEW: Cellulose, Fiberglass, or Stone Wool insulation is loaded into the hopper. The insulation
goes thru or under the Breaker Bar. The agitator breaks-up and conditions the insulation for proper
density while also sweeping the insulation into the airlock. The airlock transports the insulation into
the airstream created by the blower system. Insulation is discharged from the airlock, through the
machine outlet, and into the hose. The insulation is
further conditioned as it travels through the hose.
An introduction to key components of the system
follows:
Electrical Panel: The electrical panel, combined with
the wireless remote, provides operation of the
machine.
Loading Platform: The loading platform acts as a shelf
to support the bag of insulation being loaded into the
hopper.
Breaker Bar: The breaker bar is used to slice through
cellulose resulting in enhanced hopper utilization.
When using stabilized cellulose, fiberglass, or stone
wool, move the breaker bar up to its highest position
(or remove bar from system) so product does not
contact bar when being loaded into hopper.
Hopper: The hopper contains the insulation being fed into the agitators.
Filters: Ensure clean air is being used for blower intake and cooling.
Agitators: The agitators condition the fibrous insulation. The configuration of the agitators enable
high production rates and appropriate insulation conditioning. The agitators also transport the
insulation into the airlock.
Slide Gate: The slide gate is between the agitators and the airlock. The slide gate allows insulation to
fall into the airlock. The slide gate is opened fully during typical operation. Close the gate slightly to
increase the conditioning of the insulation and alter ratio of insulation to airflow.
Airlock: The airlock transfers the insulation from the agitation system into the airstream without
coming into contact with the blower. Insulation is discharged from the airlock into the hose.
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TURBO FORCE Instruction Manual | 5
Set up and Operation
System Set-Up:
Set system on a dry, level surface.
1. Obtain appropriate protective equipment.
2. Attach hose to machine outlet using a hose clamp.
3. Open slide gate & place pin in desired opening.
4. Connect 12 gauge heavy duty power cords; each power source is required to be an
independent circuit. LED lights will glow indicating power to
agitator and blower(s) circuit breakers. Note: If cannot find 3
independent circuits, or desire is to use 1 blower vs. 2 blowers,
then do not need to connect the second blower (i.e. only 2
independent circuits required).
Suggested slide
gate settings for
desired
applications
Optional
circuit;
required if
using 2nd
blower.
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TURBO FORCE Instruction Manual | 6
5. Place the Loading Platform in down position by first lifting up, then rotating downwards to rest
on top of the system’s handle.
6. Set Breaker Bar: The breaker bar is used to slice through cellulose resulting in enhanced hopper
utilization. When using stabilized cellulose, fiberglass, or stone wool, move the breaker bar up
to its highest position (or remove bar from system) so it does not interfere with product when
loading hopper.
7. Load Insulation -- Remove packaging and load insulation.
Cellulose:
1. Lift Loading
Platform up.
2. Rotate downwards
to rest on system’s
handle.
Breaker Bar
Breaker Bar
Adjustment Settings
1. Set bag on platform & remove plastic
wrapping. Be sure no plastic goes into
hopper.
2. Turn agitator on. Push bale thru bar &
into hopper.
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TURBO FORCE Instruction Manual | 7
Fiberglass or Stone Wool:
1. Cut bag in ½ all the
way around.
2. Bend bag to
break.
3. Place ½ bag on loading platform with
open end facing towards a side & not
into the hopper. Turn machine on.
Slice wrapper in direction shown to
allow product to expand into hopper.
Keep plastic out of hopper.
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TURBO FORCE Instruction Manual | 8
System Operation:
1. Energize System
a. Place Primary Blower Circuit
Breaker in the ‘on’ position.
b. Place Agitator Circuit Breaker in the
‘on’ position.
c. For those having the hP3 system: If
you desire to use the auxiliary
blower, place Aux Blower Circuit
Breaker in the ‘on’ position. If you
do not desire to use the Auxiliary
Blower, place the Aux Blower
Circuit Breaker in the ‘off’ position.
d. Pull Emergency Stop out. Ready
Light will glow white indicating
system is ready for operation.
2. Activate System from either Electrical
Panel or Wireless Transmitter
a. Press Start Blower button.
Blower(s) that are energized will
start. If you desire to run the
Primary Blower only, then place the
Auxiliary Blower Cicuit Breaker in
“off” position.
b. Press Start Agitator button. The
blower has to be running for 3-4
seconds for the agitator to be able
to start.
i. Note: The agitator will not
start if the blower is not on.
ii. Note: The agitator has a
delay of 3-5 seconds after BLOWER has been started.
iii. Note: Pressing the Stop Agitator button will stop the agitator only.
iv. Note: Pressing the Stop Blower button will shut the entire system
since the agitator can only run when the blower is on.
3. Variable Speed Selection: The Variable Speed switch is a three position switch:
‘on’, neutral, and ‘off’. The Variable Speed can be used to vary the speed of the
Primary Blower. The Variable Speed does not control the Auxiliary Blower; the
Auxiliary Blower is either full on, or off. To use the Variable Speed:
a. Place the Variable Speed switch in the ‘on’ position.
Electrical Panel
Wireless
Transmitter
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TURBO FORCE Instruction Manual | 9
i. Note: It is typical to place the Auxiliary Blower Circuit Breaker in the ‘off’
position when using the Variable Speed.
b. Adjust the Variable Speed Setting to desired setting ranging from 100% to near 0%.
Note 1: To obtain maximum blower velocity and pressure, place the Variable Speed control in
the off position. Placing the Variable Speed in the ‘off’ position provides more power to your
system’s blowers when compared to having the Variable Speed ‘on’ and Variable Speed Setting
at 100%.
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TURBO FORCE Instruction Manual | 10
Maintenance
Preventative maintenance will provide for many years of trouble-free use.
Cleaning
Clean the interior and exterior of the machine weekly by wiping with a rag and/or blowing with
compressed air; this will help maintain the longevity of the mechanical components in addition to the
system’s finish. The machine has been designed to work in a dusty environment. However, without
periodic cleaning and maintenance, the performance of the machine will decline potentially leading to
failure.
Cords
Your 12 gauge power cords are subject to considerable wear and tear during normal operation. Inspect
all cords prior to use to ensure safe operation. If any damage is observed, be sure to repair or replace
before operating the machine to avoid personal injury. Note: Do not pull on power cords while
plugged into machine as damage may occur.
Airlock and Seals
The airlock assembly is one the most important items to keep in good condition. Foreign objects in the
airlock can cause damage and reduce the machine’s production. Seal failure is the most common
airlock assembly failure. Seal failure prevents the airlock from holding the proper pressure. Seal
failure will reduce the machine’s production. A machine with seal failure will have air blow out of the
airlock into the hopper, reducing the amount of air exiting the machine outlet. It is recommended to
visually inspected seals each week to ensure proper running condition. Replace airlock seals if a cut or
tear is evident. Airlock seals should be replaced every 300 hours of operation, or once per year. Visit
www.inteccorp.com or contact Intec for replacement instructions.
Chain
Clean and lubricate the chain once per year. Use a dry lubricant when lubricating the chain; do not use
oil as oil will attract foreign particles like dust to chain. If the machine is often used in dusty conditions,
then clean and lubricate the chain more frequently than once per year.
Blower Filters
The blower’s air intake and fan motor filters should be cleaned every use to avoid potential blower
motor overheating. Simply slide filter from holder, use compressed air or knock filter on a hard surface
to remove contaminants, and replace filter in the appropriate holder on machine.
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TURBO FORCE Instruction Manual | 11
Intec Quick-AccessTM - IQA
We understand that at times:
maintenance –no matter how infrequent –is beneficial where you will need to check &
replace airlock seals, clean filters, and dry lubricate chains, or
foreign items enter the hopper and need to be removed, and
unexpected repairs are required at times.
Making these activities as easy & efficient as possible -- so you can get back up and running in the
quickest of manners -- is why Intec Quick-Access was developed. IQATM was designed to further your
efficiencies by reducing the time it takes to access critical system components. From the revolutionary
tilt-back design providing access to the airlock, hopper, agitator and airlock motors, and blowers, to the
quick-access chains, electrical components, filters, and slide gate settings, we expect you will find value
with the IQAfeatures:
IQARevolutionary Tilt-Back Design
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TURBO FORCE Instruction Manual | 12
IQAChains
Removing the access panel provides access to the chain driving the two agitators. The
airlock chain is accessed thru the revolutionary tilt-back design.
IQAElectrical Components
Opening the electrical panel provides access to the electronics controlling your
TURBO FORCE.
IQAFilters
Simply slide filter from holder, use compressed air or knock filter on a hard
surface to remove contaminants, and replace filter in the appropriate holder
on machine.
IQASlide Gate Settings
Pull the pin, slide gate to recommended setting, and you are on your way
towards obtaining appropriately conditioned insulation for the task at hand.
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TURBO FORCE Instruction Manual | 13
TroubleShooting
Problem
Likely Cause
Remedy
Ready Light does not light up.
Power cord connection is loose.
Ensure appropriate power cord
connection at machine.
Ensure appropriate power cord
connection at power source.
Power cord not connected at
machine or power source.
Connect power cord.
Emergency stop button has not
been pulled out.
Pull out emergency stop bottom.
Machine’s blower or agitator
circuit breaker(s) has tripped.
Push to reset circuit breaker(s).
Circuit breaker at power source
as tripped.
Reset circuit breaker.
Electrical system may have a
loose wire.
Have the system inspected by a
qualified technician.
Blower does not run.
Primary Blower’s circuit breaker
needs to be in the ‘on’ position.
Place Primary Blower’s circuit
breaker in the ‘on’ position.
Auxiliary Blower’s circuit breaker
needs to be in the ‘on’ position.
Place Auxiliary Blower’s circuit
breaker in the ‘on’ position.
Variable Speed switch is in the
neutral position.
Place Variable Speed switch in
either the ‘off’ or ‘on’ position.
Blower contactor overload
activated.
Let system cool. If happens
often, contact Intec for settings.
Worn brushes in blower motor.
Have a qualified technician
replace blower brushes or
replace blower motor.
Agitator does not run.
Blower has to be on for agitator
to come on.
Turn blower on.
Blower has not been on for 3-4
seconds.
Agitator time delay requires
blower to be on for 3-4 seconds
for agitator to activate.
Agitator circuit breaker needs to
be in the ‘on’ position.
Place Agitator circuit breaker in
the ‘on’ position.
Foreign material causing jam in
hopper.
Remove power cords, clear jam,
and restart system.
Blower contactor overload
activated.
Let system cool. If happens
often, contact Intec for settings.
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TURBO FORCE Instruction Manual | 14
Problem
Likely Cause
Remedy
Machine is on, yet no material
comes out of hose.
Slide gate is closed.
Open slide gate.
Insulation blockage in hose.
Turn system off, remove hose
and clear blockage.
Blower is off.
Turn blower on.
Air pocket in hopper is
preventing insulation from
feeding into agitators.
Disconnect electrical power.
Redistribute insulation material
inside hopper.
Airlock seal is worn.
Inspect airlock seals for cuts and
wear. Have a qualified
technician replace airlock seals.
Airlock has an obstruction
preventing insulation from
exiting.
Disconnect electrical power,
remove obstruction.
Variable Speed is ‘on’ and
Variable Speed Setting is below
100%, yet still a lot of air flow.
Auxiliary blower is on.
Place the Auxiliary Blower Circuit
Breaker in the ‘off’ position.
Variable Speed Setting needs to
be decreased.
Reduce Variable Speed Setting
closer towards zero.
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TURBO FORCE Instruction Manual | 15
Problem
Likely Cause
Remedy
Insulation exiting hose is
dribbling out.
Heavy insulation material.
Push slide gate in 1-2 holes.
Turn on Auxiliary Blower.
Kink in hose.
Straighten hose.
Airlock seal is worn.
Inspect airlock seals for cuts and
wear. Have a qualified
technician replace airlock seals.
Circuit breakers need resetting
often.
Low voltage or low amperage.
System requires 115V / 15amp
separate circuit for agitator and
each blower.
Extension cord gauge is too
small.
Use a 12/3 heavy duty (i.e.
SJ300V) extension cord with
115V.
Chain is not aligned with
sprockets.
Disconnect electrical power.
Have a qualified technician
realign chain and sprockets.
Machine makes a banging noise
when agitator is operating.
Chain is loose.
Disconnect electrical power.
Have a qualified technician
adjust chain tensioner.
Adjust chain tensioner.
Chain is not aligned with
sprockets.
Disconnect electrical power.
Have a qualified technician
realign chain and sprockets.
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TURBO FORCE Instruction Manual | 16
Specifications
Weight
385 lbs
175 kg
Blower
115 VAC, 14.3 amp, single stage
Agitator Motor
½ HP, 115VAC, 7.8 amp
Airlock Motor
½ HP, 115VAC, 7.8 amp
Power Requirements
2-115VAC, 60 Hz, 15 amp circuits for standard
3-115VAC, 60 Hz, 15 amp circuits for hP3
(854mm)
(1311mm)
(1562mm)
(1356mm)
(394mm)
(918mm)
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TURBO FORCE Instruction Manual | 17
Electrical Drawing
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TURBO FORCE Instruction Manual | 18
Making a Claim for Damage or Loss
Your Intec products were carefully packed and thoroughly inspected before leaving our factory. We
understand that damage to or defects with your system may unfortunately occur. Please inspect your
shipment carefully upon arrival and save the shipping containers and packaging materials in case of
damage.
The following table provides you with appropriate actions to take when certain issues are realized.
ISSUE
Action to Take
1
DAMAGE in Transit
A
Visible PRIOR to unpacking (Damage to carton or
packing material).
File Claim with appropriate freight
carrier.
B
Visible AFTER unpacking (Only apparent when
unpacked).
File Claim with appropriate freight
carrier.
C
Shortage (# containers does not agree to
transportation bill).
File Claim with appropriate freight
carrier.
When items leave our warehouse, the shipper assumes responsibility. It is the responsibility
of the consignee to file a claim. Proper documentation is necessary to support the claim.
Please inspect all items properly prior to signing for them.
2
Items received not correct
A
Incorrect items received.
Contact Intec Customer Service
B
Incomplete order received (not backordered).
Contact Intec Customer Service
3
Issue within the warranty period
A
Troubleshooting (machine or part not operating as
intended).
Contact Intec Customer Service
B
Replacement part(s).
Contact Intec Customer Service
Intec can assist with troubleshooting your issue, and
can get you back up and running. If warranty parts are
required, a return material authorization (RMA) will be
issued by technical service.
4
Issue outside of warranty period
A
Replacement part, troubleshooting.
Contact Intec Customer Service
B
Need assistance from a service center.
Contact Intec Customer Service
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TURBO FORCE Instruction Manual | 19
Warranty
It is expressly understood and agreed that no officer, agent, salesman or employee of the manufacturer
Intec (MANUFACTURER) has the authority to obligate the MANUFACTURER by any terms, stipulations, or
conditions not herein expressed; that all previous representations and agreements, either verbal or written,
referring to the machinery and equipment, which is the subject of this Warranty, are hereby superseded
and canceled, and that there are no promises or agreements outside of the Warranty agreement. Further-
more, the MANUFACTURER hereby disclaims any implied warranties of merchantability, or implied war-
ranties of fitness for a particular purpose.
With the above understanding, the MANUFACTURER provides the following one (1) Year Limited Warranty,
and no other, for its insulation blowing machines (MACHINES):
a) MANUFACTURER warrants to the original purchaser that the MACHINE is well made, of good material
and durable; but only if the MACHINE is operated and maintained in accordance with the Instruction
Manual. This Warranty is void if the MACHINE is not so operated and maintained, or if the MACHINE is
used for blowing materials other than those which are intended to be used with the MACHINE.
b) MANUFACTURER guarantees the MACHINE to be free from manufacturing defects at the time of
shipment, and to remain free from defects when operated under normal use, for a period of one (1) year
from the date of factory shipment, with the exception of the blowers, electrical and air lock components,
which are warrantied for a period of ninety (90) days from date of factory shipment.
c) This Warranty shall not apply to any MACHINE or component part which, in the opinion of the
MANUFACTURER, has been altered, subject to misuse, negligence, accident or operated beyond factory
rated capacity. All requested Warranty work should be performed at MANUFACTURER’s factory or by an
Authorized Factory Service Facility. Failure to have the Warranty work done at MANUFACTURER’S factory
or by an Authorized Factory Service Facility will void this Warranty. MANUFACTURER will bear full
responsibility to repair or replace, at its option, without charge to the original purchaser, any part that, in
the MANUFACTURER’S opinion, is found to be defective.
d) All parts claimed defective by original purchaser shall be returned, properly identified, to
MANUFACTURER’s factory or Authorized Factory Service facility, freight prepaid. All replacement, repaired
or non-defective parts will be returned to purchaser, freight collect. MANUFACTURER will supply
replacement parts prior to purchaser, freight collect. MANUFACTURER will supply replacement parts prior
to receipt of any parts claimed defective, only with the understanding that such replacement parts will be
shipped to purchaser at the then prevailing price of said part, C.O.D., freight collect. MANUFACTURER will
reimburse cost of any such part only after receipt and inspection, and finding said part defective.
e) MANUFACTURER’s liability is expressly limited to the repair or replacement of defective parts set forth in
this Warranty. All other damages and warranties, statutory or otherwise, being waived are original
purchaser as a condition of sale and purchase of said machines. Furthermore, the MANUFACTURER shall
not be liable for damages or delays caused by defective material or workmanship.
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