Ransomes HR 9016 Turbo User manual

RANSOMES
¨
Parts and Maintenance Manual
Nomenclature Des Pieces De Rechange & Manuel De Maintenance
Onderhouds - En Onderdelenhandleiding
Sicherheits und Bedienungs anleitung
Manuale distruzioni per Iuso e la Sicurezza
RANSOMES
AVVERTENZA: Questa macchina può causare gravi infortuni
se viene utilizzata in modo errato. Prima di accingersi ad
approntare, usare, mettere a punto o eseguire la
manutenzione di questa macchina, coloro che la utilizzano
ed i responsabili della manutenzione devono essere
addestratiall’impiegodellamacchina,devonoessereinformati
dei pericoli, e devono leggere l’intero manuale.
GBGB
GBGB
GB
Part No. 2812171-ML1 (rev.0)(RJ 100 022001)
FF
FF
FNLNL
NLNL
NL DD
DD
DII
II
I
WARNHINWEIS:WenndieseMaschinenicht ordnungsgemäß
verwendet wird, können ernsthafte Verletzungen verursacht
werden. Personen, die diese Maschine verwenden und
warten, müssen in ihrer richtigen Verwendung ausgebildet
sein, auf die Gefahren aufmerksam gemacht worden sein
und die Anleitung ganz gelesen haben, bevor sie versuchen,
die Maschine aufzustellen, zu bedienen, einzustellen oder
zu warten.
WAARSCHUWING: Bij verkeerd gebruik kan deze machine
ernstig lichamelijk letsel veroorzaken. Degenen die de ma-
chine gebruiken en onderhouden moeten worden getraind
in het juiste gebruik ervan, worden gewaarschuwd voor de
gevaren ervan en behoren de volledige handleiding
aandachtig te lezen alvorens de machine bedrijfs-klaar te
maken, te bedienen, af te stellen en/of te onderhouden.
AVERTISSEMENT : Risque de blessures graves en cas
d’utilisation incorrecte de la machine. Les opérateurs et le
personnel d’entretien doivent être formés et conscients des
dangers encourus. Ils doivent lire avec attention le manuel
avant d’essayer de monter, d’utiliser, de régler ou maintenir
la machine.
WARNING: If incorrectly used this machine can cause se-
vere injury. Those who use and maintain this machine should
be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
HR 9016 Turbo
4WD Product Number: 70526 - Engine type: Detroit Diesel D704LT
4WD with ROPS Product Number: 70527 - Engine type: Detroit Diesel D704LT

Copyright 2000 Textron Inc. “All rights reserved, including the
right to reproduce this material or portions thereof in any form.”
To Order Parts
1. Write your full name and complete address on the
order.
2. Explain where and how to make shipment.
3. Give product number, name and serial number that is
stamped on the name plate or serial plate of your prod-
uct.
4. Order by the quantity desired, the part number, paint
code, and description of the part as given in the parts
list.
5. Send or bring the order to an authorized Textron Turf
Care And Specialty Products Dealer.
6. Inspect all shipments on receipt. If any parts are dam-
aged or missing, file a claim with the carrier before
accepting.
7. Do not return material without a letter of explanation,
listing the parts being returned. Transportation charges
must be prepaid.
Use of other than authorized parts will void the warranty.
This manual is designed for the Maintenance and Adjustment of this equipment.
Use the maintenance and adjustment instructions included in this manual and the operating
instructions included in the Safety and Operation Manual to service the machine.
The Safety and Operation Manual must be kept in the pouch on the back of the seat at all times
for reference by the operator.
Table of Contents
1 Safety
1.1 Operating Safety 4
1.2 Important Safety Notes 5
2 SpecificationS
2.1 Product Identification 6
2.2 Engine 6
2.3 Tractor 6
2.4 Weights and Dimensions 7
2.5 Cutting Units 7
2.6 Accessories & SUpport Literature 7
3 Adjustments
3.1 General 8
3.2 Leveling Decks 8
3.3 Servicing Front Deck 9
3.4 Winglet Adjustment 9
3.5 Cutting Height 10
3.6 Parking Brake 11
3.7 Neutral Adjustment 11
3.8 Neutral Sensing Switch 12
3.9 Forward Sensing Switch 12
3.10Lift Limit Switches 13
3.11Traction Pedal 14
3.12Torque Specification 15
4 Maintenance
4.1 General 16
4.2 Inspecting Blades 16
4.3 Sharpening Blades 17
4.4 Engine 18
4.5 Engine Oil 18
4.6 Muffler and Exhaust 18
4.7 Air filter 19
4.8 Fuel 19
4.9 Fuel System 20
4.10Battery 20
4.11Jump Starting 20
4.12Charging Battery 21
4.13Hydraulic Hoses 21
4.14Hydraulic Oil 22
4.15Hydraulic Filters 22
4.16Radiator & Oil Cooler 23
4.17Care and Cleaning 24
4.18Electrical System 24
4.19Tires 26
4.20Wheel Mounting Procedure 26
4.21Rollover Protection Structure (ROPS) 27
4.22Storage 27
4.23Maintenance Chart 28
4.24Lubrication Chart 29
5 Troubleshooting
5.1 General 30
6PartsList
6.1 Table of Contents 31
Litho In U.S.A. 7-2000

GB-3
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance
items. We have included part numbers for additional support materials and training aids. A more complete listing of
accessories and attachments can be found in the Specifications Section
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ▲, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.
Indented Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item Part No. Qty Description Serial Numbers/Notes
▲1 123456 1 Mount, Valve Indicates a piece part
2 789012 1 Valve, Lift Includes Items 2 and 3
3 345678 1 • Handle Serviced part included with Item 2
4 N/S 1 • Seal Kit Non serviced part included with Item 2
5 901234.2 1 Screw, 1/4-20 x 2” Hex Head Indicates a part painted Ransomes Green
Service Parts
Paint Codes
A paint code suffix is required when ordering painted
parts. The available paint codes for each part are listed
in the Parts Catalog using the following format:
[Part Number].[Paint Code]
For example:
123456.7 represents part 123456 painted Gloss Black.
If more than one paint code is listed, choose the paint
code that matches your machine.
Parts listed in the Parts Catalog without a paint code
suffix do not need the suffix added to order parts.
The following is a list of Ransomes Paint Code Suffixes
.2 Ransomes Green
.7 Gloss Black
.8 High Heat Flat Black
.9 Flat Black
.20 Ransomes Red
Qty. Part No. Description Qty. Part No. Description
5003207 Engine Oil Filter 2812170 Safety and Operation Manual
5003370 Engine Air Filter 2812171 Parts and Maintenance Manual
5003212 Engine Fuel Filter 2812172 Operator Training Video
5003691 Hydraulic Charge Filter Service Manual
5002693 Hydraulic Return Filter

1 SAFETY
GB-4
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
1. Safety is dependent upon the awareness, concern
and prudence of those who operate or service the
equipment. Never allow minors to operate any
equipment.
2. It is your responsibility to read this manual and all
publications associated with this equipment (Safety
and Operation manual, engine manual, accessories
and attachments). If the operator can not read
English it is the owner’s responsibility to explain the
material contained in this manual to them.
3. Learn the proper use of the machine, the location
and purpose of all the controls and gauges before
you operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4. Never allow anyone to operate or service the
machine or its attachments without proper training
and instructions; or while under the influence of
alcohol or drugs.
5. Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears hands and feet. Operate the machine only in
daylight or in good artificial light.
6. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground
obstacles (sprinklers, pipes, tree roots, etc.) Enter a
new area cautiously. Stay alert for hidden hazards.
7. Never direct discharge of material toward
bystanders, nor allow anyone near the machine
while in operation. The owner/operator can prevent
and is responsible for injuries inflicted to
themselves, to bystanders and damage to property.
8. Never operate equipment that is not in perfect
working order or is without decals, guards, shields,
discharge deflectors or other protective devices
securely fastened in place.
9. Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without
proper ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool
before storing and always remove the ignition key.
13. Disengage all drives and engage parking brake
before starting the engine (motor). Start the engine
only when sitting in operator’s seat, never while
standing beside the unit.
14. Equipment must comply with the latest federal,
state, and local requirements when driven or
transported on public roads.
15. Never use your hands to search for oil leaks.
Hydraulic fluid under pressure can penetrate the
skin and cause serious injury.
16. Operate the machine up and down the face of the
slopes (vertically), not across the face (horizontally).
17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
turns. Use caution when changing direction on
slopes.
18. Always use the seat belt when operating tractors
equipped with a ROPS.
Never use a seat belt when operating tractors
without a ROPS.
19. Keep legs, arms and body inside the seating
compartment while the vehicle is in motion.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
!

SAFETY 1
GB-5
1.2 IMPORTANT SAFETY NOTES________________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
and property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer
who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use
of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void
the warranty.
WARNING
The operator back-up system on this tractor prevents the tractor from starting
unless the brake pedal is engaged, mower switch is off and traction pedal is
in neutral. The system will stop the engine if the operator leaves the seat
without engaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the operator back-up system is working.
!
!
WARNING
1. Before leaving the operator’s position for any reason:
a. Return traction pedal to neutral.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector
securely fastened in place.
!

2 SPECIFICATIONS
GB-6
2 SPECIFICATIONS
2.1 PRODUCT IDENTIFICATION_________________________________________________
70526..............................HR 9016 Turbo, 4 Wheel Drive
70527..............................HR 9016 Turbo, 4 Wheel Drive
with ROPS
Serial Number ................An identification plate, like the one
shown, listing the serial number, is
attached to the frame of the tractor
and is located to the operator’s
right just over the rear axle.
Always provide the serial number of the unit when
ordering replacement parts or requesting service
information.
* With engine at 2400 RPM (No Load)
2.2 ENGINE__________________________________________________________________
Make...............................Detroit Diesel Corp
Model..............................D704LT
Horsepower.....................87 hp (66 kW) @ 3000 rpm
Displacement..................169.4 cu. In. (2.776 liter)
Torque.............................236 ft. lbs. (320 Nm) @ 1200 rpm
Fuel:
Type ..........................No. 2 Diesel (CUNA NC 630.01)
Rating .......................Min. cetane rating 45
Capacity....................35 U.S. Gal. (151 liters)
Governor Setting:
High Idle ................... 2400 rpm (PTO off)
2300 rpm (PTO engaged)
Low Idle.................... 950 rpm
Lubrication:
Capacity.................... 7 qts.
Type.......................... SAE 15 W40
API Classification ..... CF 4, CD-II, CE
Air Filter.......................... Dry type with evacuator valve and
service indicator.
Alternator........................ 55 amp
2.3 TRACTOR________________________________________________________________
Tires:
Front .........................29 x 14 - 15: 12 ply
Rear .........................24 x 12 -12: 6 ply
Pressure ...................20-22 psi (138-152 kPa)
Battery:
Type ..........................Two maintenance Free 12 Volt
Batteries
1260 CCA @ 0°F (-18°C)
Group........................75-84N
Brakes:
Service .....................Dynamic braking through traction
circuit.
Parking......................Mechanical front wheel drum
Hand lever actuated
Turn-assist ................Mechanical front wheel drum
Two pedal actuation
Speed:
Mow ......................... 0 - 8.5 mph (13.6 kph)
Transport - 2 WD...... 0-18 mph (29 kph)
Reverse - 2WD......... 0-5.5 mph (8.9 kph)
Reverse - 4 WD........ 0 - 3 mph (4.8 kph)
Production ...................... 16.5 acres per hour @ 8.5 mph
Hydraulic System:
Capacity.......................... 55 U.S. gal. (208 liters) System
Reservoir........................ 33 U.S. gal. (125 liters)
Fluid Type....................... ISO VG 68
Cooling ........................... Hydraulic oil Cooler
Charge Filter................... 10 micron
Return Line Filter............ 10 micron
Steering ......................... Hydrostatic power steering
Product* EEC Sound
Power Sound Pressure Level Operator Ear Vibration M/S2
Arms Body
70526 104 dba 86 dba .67 .074
70527
104 dba 86 dba .67 .074
RACINE,WI MADE IN U.S.A.
TEXTRONTURF CARE AND SPECIALTY PRODUCTS
70526 1601

SPECIFICATIONS 2
GB-7
2.4 WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions: Inches (mm)
Length - Front deck down.............................. 174 (4420)
Height - Top of Steering Wheel ...................... 60 (1524)
Height - Top of ROPS...................................... 94 (2388)
Width - Mow.................................................. 198 (5029)
Width - Transport............................................. 95 (2413)
Weights: Lbs. (kg)
Overall (less operator)................................. 6385 (2880)
2.5 CUTTING UNITS ___________________________________________________________
Width
Front Deck.................92 in. (2336 mm)
Side Decks................59 in. (1499 mm)
Number of Blades
Front Deck.................5
Side Decks................3
Overall Cutting Width......16 ft. (2.4 m)
Cutting Height.................1-5.5 in. (25 - 140 mm)
Blade size....................... 21 in. (533 mm)
Tip speed........................16,500 ft./min. (5029 m/min.)
Tires
Size...........................Ten 11 x 4.00 - 5.0 (4 ply)
Two 13 x 6.50 - 6.0 (4 ply)
Pressure ................... 20-25 psi (138-173 kPa)
2.6 ACCESSORIES & SUPPORT LITERATURE_____________________________________
Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and
attachments.
Air Blow Gun...........................................................JAC5098
2-Post ROPS with Seat Belt........................................ 78138
●All Weather Cab w ROPS and Seat Belt.......... See Below
●Air Conditioner Kit............................................ See Below
Leaf Mulching Kit ........................................................ 71055
Road Light Kit (Requires 5003564)............................. 78154
Work Light Kit (Requires 5003564)............................. 78155
Hood Locking Latch ................................................ 1004049
Cruise Control............................................................. 67888
Carefree Tire (Set of 10 Tires)................................ 2811453
◆Snowthrower .................................................... See Below
▲ Rotary Broom................................................... See Below
●Contact: Jodale Perry Corporation
Box 990, 300 Route 100
Morden, Manitoba, Canada R6M 1A8
Phone: [phone]
Fax: [phone]
◆Contact: Loftness Specialized Equipment, Inc.
South Highway 4
Hector, MN 55342
Phone 800 . 848 . 7624
ATTN Doug Haley
Safety and Operation Manual..................................2812170
Parts and Maintenance Manual...............................2812171
Operator Training Video...........................................2812172
Service & Repair Manual
▲Contact: M-B Companies, Inc.
1200 S. Park Street, Box 148
Chilton, WI 53014
Phone: [phone]
Fax: [phone]
CAUTION
Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal
injury or damage to the equipment and will void the warranty.
!

3 ADJUSTMENTS
GB-8
3 ADJUSTMENTS
3.1 GENERAL________________________________________________________________
1. Adjustments and maintenance should always be
performed by a qualified technician. If proper
adjustment cannot be made, contact an authorized
Textron Turf Care And Specialty Products Dealer.
2. Replace, do not adjust, worn or damaged
components.
3. Do not wear jewelry or loose fitting clothing when
making adjustments or repairs.
4. Do not change governor settings or overspeed the
engine.
3.2 LEVELING DECKS_________________________________________________________
If the decks or casters have been removed for service or
cutting height appears uneven, it may be necessary to
level decks. Adjust casters so cutting heights of outer
blades are within 1/8” (3 mm) of each other.
1. Position tractor and decks on a hard, flat, level
surface. Position blades parallel to tractor as shown.
2. Check that air pressure in all caster tires is adjusted
equally.
3. Set desired cutting height of deck using the 1/2”(13
mm) spacers (E) provided. See Section 3.5
4. Measure the height from the ground surface to the
front edge (B) of the two outer blades for the wing
decks and the center section of the front deck.
Position the 1/8”(3 mm) leveling washers (C) above
or below caster pivot as needed to obtain an even
cutting height across decks. Keep the 1/16”(1.5
mm) thrust washers (D) positioned as shown, one
above and one below caster pivot.
Figure 3A
WARNING
To prevent injury, lower implements to the ground,
disengage all drives, engage parking brake, stop
engine and remove key from ignition switch before
making any adjustments or performing maintenance.
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only
by the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
!
CAUTION
Be careful to prevent entrapment of the hands and
fingers between moving and fixed components of the
machine.
!
B
B
BB
B
C
C
E
D
HR018
LL

ADJUSTMENTS 3
GB-9
3.3 SERVICING FRONT DECK___________________________________________________
The front deck can be raised and tilted up to improve
access to the cutting unit and blades for service and
cleaning. Be sure to disengage all drives, engage parking
brake, stop engine and remove ignition key before
working around deck.
To tilt front deck up to its service position:
1. Rotate anti-sway mechanism (F), located under left
side floor panel, to Service position. Figure 3C
2. Start engine and raise deck until rear gauge wheels
are off ground. Stop engine.
3. Remove cut height adjustment pins from gauge
wheel bracket so yoke assembly floats freely.
4. Start engine and raise deck to full up position. Stop
engine.
5. Manually lift and rotate front of deck up until it is
securely latched.
To return deck to service:
1. Lift up on deck and pull locking latch (A) out.
2. Start engine and lower deck until it is level and
caster wheels are just above ground. Stop engine.
3. Insert height adjustment pin for rear casters to
match cutting height. Figure 3F
4. Rotate anti-sway mechanism (F) to it’s operating
position. Figure 3C
Figure 3B
Figure 3C
3.4 WINGLET ADJUSTMENT____________________________________________________
1. Winglets must be adjusted to front deck to prevent
scalping and possible damage to deck winglets.
2. Rotate front deck blades to positions shown in
Figure 3A.
3. Measure the height from the ground to the front
edge of the center front deck blade (B) and the
outside edges of winglet blades (L). Add or remove
shims (G) as required between pad (H) and support
bracket of winglets, until all front deck blades are at
the same height.
4. Store excess shims (G) above support bracket.
5. Adjust front winglet support arms (J) up or down as
required until arm is resting against stop (K).
Figure 3D
CAUTION
Pulling latch out will release the full weight of the
deck. Make sure antone assisting in this procedure is
made aware of this before the latch is released.
!
AHR007
Operating
Position Service Position
FFHR029
K
J
H
G
G

3 ADJUSTMENTS
GB-10
3.5 CUTTING HEIGHT _________________________________________________________
Cutting height for decks can be adjusted from 1 to 5-1/2
in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual
cutting height may vary somewhat from the heights given
depending on turf conditions and other factors.
Note: When cutting undulating areas, lower cutting
heights may cause scalping. Adjust height accordingly to
prevent turf damage.
1. Park the tractor on a flat, level surface. Raise the
decks until the caster wheels are raised off the
ground enough so caster wheels can be removed
from deck. Place blocks under decks so they are
supported on all sides.
To remove inside, front caster from side decks raise
the decks to their full upright position and lock in the
transport position.
2. Figure 3E shows the height adjustment decal for the
casters.
Column 1 - Height of cut
Column 2 - Mount Location
Column 3 - Arrangement of spacers
Adjust spacers in quantity listed. Store extra spacers
on top of spindle. If necessary, reposition wheel
mount in holes indicated for height of cut.
IMPORTANT: Do not reposition the thin thrust
washers (1/16”) and leveling washers (1/8”) on the
spindle. These washers should remain in the same
position and quantity they were originally installed.
They need only be repositioned if needed to level
new casters or decks, Section 3.2
3. To adjust rear gauge wheels on front deck refer to
Figure 3F. Raise front deck approximately 12”and
support underneath with blocks. Lower deck so it is
completely resting on blocks
4. Remove pin from rear gauge wheel yoke and
reposition in bracket for desired height of cut. When
setting cutting height at 5-1/2”, gauge wheel must
be repositioned in arm. Follow wheel mounting
instructions on decal, Figure 3F.
Figure 3E
Figure 3F
Tire pressure
Check air pressure in caster tires, while tires are cool.
Maintain air pressure between 20-25 psi (138-173 kPa)
to improve accuracy of cutting height.
Note: It is important to keep inflation pressures on all
caster and gauge tires equal, within the range specified,
to ensure an accurate, level cut.
WARNING
To prevent serious injury, lower deck until it is
resting completely on the supports. This will
prevent it from accidentally lowering while making
adjustments. Disengage all drives, engage
parking brake, stop engine and remove ignition
key.
!
Upper
Mount
Lower
Spacers
Under
Mount
Middle
Thrust
Washer &
Leveling
Washer
Never reposition the thrust washer(s) (1/16" thick)
and leveling washer(s) (1/8" thick)
when setting cut height
Cut Mount No. of Spacers
Height Location Under Mount
1 1/2 Lower 1
2 Lower 2
2 1/2 Lower 3
2 1/2 Middle 0
3 Middle 1
3 1/2 Middle 2
4 Middle 3
4 Upper 0
4 1/2 Upper 1
5 Upper 2
5 1/2 Upper 3
BCDE
A
FR
1234
5678
Arm
Bracket
Wheel
Mounting
Cut Bracket Arm Wheel
Height Hole Hole Mounting
13AF
1 1/2 1 B F
22CF
2 1/2 3 D F
34EF
3 1/2 5 B F
46CF
4 1/2 7 D F
58EF
5 1/2 8 E R
Wheel Mounting Instruction
1 While rotating wheel, tighten
nut until wheel is difficult to
rotate.
2 Loosen nut 1/4 turn or just
until wheel rotates freely.
3 lock nut into place using
second nut. Do not allow
first nut to rotate when
tightening second nut securely.
4 Rotate wheel to check for
free rotation with zero end
play.
Gauge Wheel Adjustment for Front Deck

ADJUSTMENTS 3
GB-11
3.6 PARKING BRAKE _________________________________________________________
The brake switch is part of the operator back-up system
and senses when the parking brake is engaged. If this
switch fails the machine may not start and the operator
back-up system will not operate correctly.
To adjust switch:
1. Place the parking brake in its full upright (engaged)
position.
2. Adjust switch (C) by pivoting switch mounting
bracket (B). Align sensing area on switch with brake
handle (D).
3. Adjust gap between sensing area on switch and
brake lever to 1/16 - 1/8”(1.5 - 3 mm). To adjust gap
use shims (E) or #10 washers (F) as required
between switch and switch mount.
4. When properly installed the switch will be closed
when the parking brake is engaged and open when
the brake is disengaged.
Important: Always check operator back-up system after
replacing or adjusting switch. (See Safety and Operation
Manual)
Figure 3G
3.7 NEUTRAL ADJUSTMENT ___________________________________________________
Important: The neutral adjustment on the drive pump is
preset at the factory on all new tractors and replacement
pumps. Further adjustment is required only if the pump
has been disassembled for service or neutral lever
bracket (F) has become loose.
To adjust neutral on pump:
1. Disconnect traction pedal linkage from pump.
Remove switch mounting bracket from pump.
2. Place tractor securely on jack stands so All wheels
are raised off ground.
3. Check that tow valve (H) is completely closed.
4. Loosen screws (G) holding pump return arm bracket
just enough so it can be moved.
5. Engage parking brake and set PTO switch to
neutral.
The neutral sensing switch must be closed in order to
start the tractor. At this point the switch may not yet
be assembled to pump. To close switch so engine
can be started, place it face down on metal frame.
6. Start engine and observe wheels. Rotate bracket (F)
in slotted holes until wheels do not turn. Turn off
engine and tighten bracket in place.
7. Connect traction pedal linkage, Section 3.11, and
install and adjust switches, Sections 3.8 and 3.9.
8. Start engine and check operation of traction pedal.
Wheels must not turn when pedal returns to neutral.
Figure 3H
B
C
D
HR020
E
F
F
H
G
KHR027

3 ADJUSTMENTS
GB-12
3.8 NEUTRAL SENSING SWITCH________________________________________________
The neutral sensing switch is part of the operator backup
system. It is designed to prevent the tractor from starting
unless the traction pedal is in neutral. If this switch fails or
is out of adjustment the tractor will not start.
1. Make sure drive pump and traction pedal linkage are
adjusted to neutral. Sections 3.7 and 3.11.
2. Position switch so pointer (A) on activator plate is
centered over sensing area on switch.
3. Adjust switch so gap between sensing surface on
switch and end of pointer is between 1/16”- 1/8”
(1.5 - 3 mm). Secure switch in this position.
4. After adjustment check operation of operator backup
system.
Figure 3I
3.9 FORWARD SENSING SWITCH _______________________________________________
The forward sensing switch allows the tractor to operate
in four wheel drive only with the traction pedal in its
forward position. When operating in reverse the switch
opens and returns the tractor to two wheel drive. If four
wheel drive fails to operate, check adjustment and
operation of sensing switch.
1. Make sure drive pump, traction pedal linkage and
neutral sensing switch are adjusted to neutral,
Sections 3.7, 3.11 and 3.8.
2. Adjust switch so gap between sensing surface on
switch and edge of activator plate is between 1/16”-
1/8”(1.5 - 3 mm).
3. Disconnect switch from wiring harness and connect
a continuity meter across switch leads (B). With
traction pedal in neutral, slide switch back until it
opens, then forward until it closes. Secure switch in
this position.
4. With continuity meter still attached check adjustment
by pressing traction pedal.
Switch closed - traction pedal in neutral and during
full forward range of pedal.
Switch open - Full reverse range of pedal.
5. Connect switch to wiring harness and check
operation of four wheel drive.
Figure 3J
A
1/16”- 1/8”
(1.5 - 3 mm)
HR010
B
1/16”- 1/8”
(1.5 - 3 mm)
HR012

ADJUSTMENTS 3
GB-13
3.10 LIFT LIMIT SWITCHES _____________________________________________________
The rotation of the cutting blades is controlled by limit
switches positioned on the tractor frame near the lift arms
for each deck. When a deck is raised the switch opens
and automatically disengages the cutting blades. As the
deck is lowered, the switch closes and the blades
engage. If a switch fails, the cutting blades will not
engage when lowered.
To adjust limit switches:
1. Park tractor on a level surface.
2. Start tractor and raise or lower decks until the
highest point on the top corner of the deck reaches
the height shown in Figure 3K.
3. Shut off engine and remove key. Support decks
using blocks. This will prevent them from accidently
lowering while making adjustments.
4. Position switch so sensing area (C) on switch is
centered over leading edge (A) of activator plate on
lift arm.
5. Adjust gap between sensing area on switch and
activator plate on lift arm to 1/16”-1/8”(1.5 - 3 mm).
To adjust gap for front lift arm use shims (D) or #10
flat washers (B) between switch and switch mount.
Check operation of limit switches. Blades must stop
rotating as decks are raised above heights shown.
Figure 3K
Side Decks Front Deck
21 in.
(61 cm)
20 5/8 in.
(53 cm)
A
B
AC
C
HR028
D

3 ADJUSTMENTS
GB-14
3.11 TRACTION PEDAL_________________________________________________________
The traction pedal must be adjusted so the pump is at full
stroke when the pedal is fully depressed in the forward
position.
1. Make sure return arm (K-Figure 3H) on pump is
adjusted to neutral, Section 3.7.
2. Push traction pedal forward (I) until it touches floor
panel and hold in this position.
3. Adjust turn buckle (J) until you feel the return arm
hit the internal stop in pump. Backoff rod 2-3 turns
from this position. This ensures that the traction
pedal bottoms out before the return arm. Figure 3L
IJHR019

ADJUSTMENTS 3
GB-15
3.12 TORQUE SPECIFICATION ___________________________________________________
Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For
tightening plated bolts, use the value given for lubricated.
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising
from the use of these charts. Extreme caution should always be used when using any torque value.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8
Lubricated Dry Lubricated Dry Lubri-
cated
Dry Lubri-
cated
Dry
#6-32 in-lb (Nm) –20 (2.3) ––7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9)
#8-32 in-lb (Nm) –24 (2.7) –30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105)
#10-24 in-lb (Nm) –35 (4.0) –45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145)
#10-32 in-lb (Nm) –40 (4.5) –50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162)
#12-24 in-lb (Nm) –50 (5.7) –65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209)
1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233)
1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286)
5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325)
5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509)
3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569)
3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905)
METRIC FASTENERS
SIZE UNITS
NonCritical
Fasteners
into
Aluminum
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
M4 Nm (in-lb) ––––––3.83 (34) 5.11 (45) 2.0 (18)
M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35)
M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60)
M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150)
M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25)
M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45)
M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70)
4.6 8.8
10.9
12.9

4 MAINTENANCE
GB-16
4 MAINTENANCE
4.1 GENERAL________________________________________________________________
1. Adjustment and maintenance should always be
performed by a qualified technician. If proper
adjustments cannot be made, contact an Authorized
Textron Turf Care And Specialty Products Dealer.
2. Inspect the equipment on a regular basis, establish
a maintenance schedule and keep detailed records.
a. Keep the equipment clean.
b. Keep all moving parts properly adjusted and
lubricated.
c. Replace worn or damaged parts before operat-
ing the machine.
d. Keep all fluids at their proper levels.
e. Keep shields in place and all hardware securely
fastened.
f. Keep tires properly inflated.
3. Do not wear jewelry or loose fitting clothing when
making adjustments or repairs.
4. Use the illustrations in the Parts List as reference for
the disassembly and reassembly of components.
5. Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.)
according to local, state or federal regulations.
4.2 INSPECTING BLADES______________________________________________________
1. Every 50 hours of operation or whenever mower is
removed from tractor, carefully examine the blades to
make sure they are in good operating condition.
Blades showing any bends (G), grooves (H) or cracks
(J) must be replaced.
2. Any of the above conditions can cause a piece of
the blade to break away and be hurled from the
mower; causing very serious injury to bystanders or
property damage.
3. A bent blade could have a microscopic crack (G)
that can grow and allow a piece of the blade to
break. Bent blades will also create vibration and
other stress on the machinery.
4. Dust or sand particles can wear a dangerous groove
in the blade (H) between the air vanes and the flat
portion of the blade that will rapidly grow and
produce a crack (J), permitting a piece of the vane
to break off.
Figure 4A
WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key
from ignition switch to prevent injuries
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only
by the jack. Always use jack stands.
!
CAUTION
Use care when checking blades to avoid pinching hands
and fingers between blade ends.
WARNING
Never attempt to straighten, weld or repair a damaged
blade. Always replace a damaged blade.
!
!
GHJ
HR025

MAINTENANCE 4
GB-17
4.3 SHARPENING BLADES _____________________________________________________
1. Place a wooden block between the blade and mower
housing to stop the blade from moving. To remove
blade, turn screw holding blade counterclockwise.
2. When dressing or sharpening the blade, do not
follow the original pattern of grind as shown in (A).
Grind new cutting edges at an angle as shown in
(B).
If the maximum total loss of the blade reaches 1/2 in.,
(13 mm), do not sharpen further, replace blade.
3. Make sure an equal amount of material is removed
from both sides of blade to prevent having an
unbalanced blade. An unbalanced blade will cause
excessive vibration and may damage the mower.
4. Use a blade balancer to check the blade after
sharpening.
5. Attach blade to mower. Install blades so cutting
edges (C) face the direction of rotation as shown in
Figure 4C. Beveled cutting edge of blade must face
in toward deck housing.
Torque center mounting screw holding blade to 75 to
90 ft. lb. (100 to 120 Nm).
Figure 4B
Figure 4C
WARNING
The mower blades can develop sharp edges. Use
caution whenever servicing and handling.
WARNING
Resharpening the blade beyond the allowable 1/2
in., (13 mm) may allow blade tip break off and be
thrown from the mower. Such an incident can cause
very serious injury to bystanders and/or property
damage.
!
!
A
B
1/2”(13 mm)
Maximum
HR024
Bottom view of front deck
in its service position
Bottom view of side decks
raised to their transport position.
Left Side Right Side
C
C
C
HR015

4 MAINTENANCE
GB-18
4.4 ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this tractor.
Read the engine manual carefully until you are
familiar with the operation and maintenance of the
engine. Proper attention to the engine
manufacturer’s directions will assure maximum
service life of the engine. To order replacement
engine manuals contact the engine manufacturer.
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
During the break-in period, Textron Turf Care And
Specialty Products recommends the following:
1. During the first 50 hours of operation, a new engine
should be allowed to reach an operating temperature
of at least 140°F (60°C) prior to operation at full load.
2. Check the engine oil level twice daily during the first
50 hours of operation. Higher than normal oil
consumption is not uncommon during the initial
break-in period.
3. Change engine oil and oil filter element after first 50
hours of operation.
4. Check and adjust fan and alternator belts.
5. Refer to Section 4.23 and Engine Manual for
specific maintenance intervals and procedures.
If the injection pump, injectors or the fuel system require
service, contact an authorized Textron Turf Care And
Specialty Products Dealer.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change
the engine governor settings or overspeed the engine.
4.5 ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before
starting the engine. If the oil level is low, remove oil filler
cap and add oil as required up to MAX mark on dipstick.
Perform initial oil change after first 25 hours of operation
and every 250 hours thereafter. See Engine Manual.
Use engine oil with API classification CD-II, CE, CF-4.
See Engine Manual for complete specifications.
Figure 4D
4.6 MUFFLER AND EXHAUST __________________________________________________
To protect from carbon monoxide poisoning, inspect the
complete exhaust system regularly and always replace a
defective muffler. If you notice a change in the color or
sound of the exhaust, stop the engine immediately.
Identify the problem and have the system repaired.
Torque all exhaust manifold hardware evenly. Tighten or
replace exhaust clamps.
SAE 15W-40
+45˚C
+113˚F
-20˚C
-4˚F
HR005
WARNING
Exhaust fumes contain carbon monoxide that is toxic
and can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
!

MAINTENANCE 4
GB-19
4.7 AIR FILTER _______________________________________________________________
Check the service indicator daily. Replace air cleaner
element immediately when red band becomes visible (A)
Do not remove the element for inspection or
cleaning. Unnecessary removal of the filter increases
the risk of injecting dust and other impurities into the
engine.
When service is required, first clean the outside of the
filter housing; then remove the old element as gently as
possible and discard.
1. Carefully clean the inside of the filter housing without
allowing dust into the air intake.
2. Inspect the new element. Do not use a damaged
element and never use an incorrect element.
3. Assemble the new element and make sure it seats
properly. Reset the indicator by depressing button
(B).
4. Reassemble cap making sure it seals completely
around the filter housing. Dust evacuator (C) must
be facing down.
5. Check all hoses and air ducts. Tighten hose clamps.
Figure 4E
4.8 FUEL ____________________________________________________________________
Handle fuel with care - it is highly flammable. Use an
approved container, the spout must fit inside the fuel filler
neck. Avoid using cans and funnels to transfer fuel.
•Fill the fuel tank to within 1 in. (25 mm) below the filler
neck.
•Use clean, fresh, #2 Diesel fuel. Minimum Cetane
Rating 45. Refer to Engine Manual for additional
information.
•Replace fuel lines and clamps at the first sign of
damage.
•Store fuel according to local, state or federal
ordinances and recommendations from your fuel
supplier.
•Never overfill or allow the tank to become empty.
Read Engine Owner’s Manual for additional fueling
information.
A
C
B
HR009
WARNING
Never remove the fuel cap from the fuel tank, or add
fuel, when the engine is running or while the engine is
hot.
Do not smoke when handling fuel. Never fill or drain
the fuel tank indoors.
Use4 care to avoid spilling fuel. If fuel is spilled, clean
it up immediately.
Never handle or store fuel containers near an open
flame or any device that may create sparks and ignite
the fuel or fuel vapors.
Be sure to reinstall and tighten fuel cap securely.
!

4 MAINTENANCE
GB-20
4.9 FUEL SYSTEM ____________________________________________________________
Refer to Section 4.23 for specific maintenance intervals.
See Engine Manual for detailed procedures.
Before replacing any filter, thoroughly clean the filter
housing and the area around the filter. Dirt must not be
allowed to enter into fuel system.
Bleed the fuel system after the fuel filter and lines have
been removed, or the fuel tank has become empty.
To change fuel filter:
1. Close fuel valve on tank; then remove and discard
the existing filter.
2. Apply a light coat of oil to the gasket and hand
tighten new filter.
3. Fill fuel tank. Open fuel valve on tank and bleed the
filter. See Engine Manual. Clean any spilled fuel
immediately.
4.10 BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off”and
the key has been removed before servicing the battery.
Tighten cables securely to battery terminals and apply a
light coat of silicone dielectric grease to terminals and
cable ends to prevent corrosion. Keep vent caps and
terminal covers in place
Keep the cable ends, battery and battery posts clean.
Verify battery polarity before connecting or disconnecting
the battery cables.
1. When installing the battery, always assemble the
RED, positive (+) battery cable first and the ground,
BLACK, negative (-) cable last.
2. When removing the battery, always remove the
ground, BLACK, negative (-) cable first and the
RED, positive (+) cable last.
3. Make sure battery is properly installed and secured
to the battery tray.
4.11 JUMP STARTING__________________________________________________________
Before attempting to “jump start”the tractor, check the
condition of the discharged battery. Section 4.10 When connecting jumper cables:
1. Stop the engine on vehicle with good battery.
2. Connect RED jumper cable to the positive (+)
terminal on the good battery and to the positive (+)
terminal on the “discharged”battery.
3. Connect the BLACK jumper cable from the negative
(-) terminal on the good battery to the frame of
tractor with discharged battery.
After cables have been connected, start the engine on
the vehicle with the good battery then start the tractor.
CAUTION
Always use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. You must read and obey all battery
manufacturer’s instructions
!
WARNING
Batteries generate explosive hydrogen gas. To reduce
the chance of an explosion, avoid creating sparks
near battery. Always connect the negative jumper
cable to the frame of the tractor with the discharged
battery, away from the battery.
!