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PFT SWING II User manual

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WE KEEP THINGS MOVING
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'HDU3)7&XVWRPHU
Congratulations on your purchase. You have made a good choice, because you
appreciate the quality of a proprietary product from a reputable manufacturer.
The conveying pump 3)7 6:,1* ,, is a state-of-the-art machine. Thanks to ist
functional design, it will be a reliable helper under the tough conditions of construction
sites.
This operating manual should always be at hand in the place of use of the machine. It
informs you about the various functions of this system. Please read the manual
thoroughly before the initial operation, because we do not accept any liability for
accidents and material damage caused by incorrect handling.
When properly operated and handled with care, the conveying pump 3)76:,1*,,
will be a great help to you.
The reproduction of this manual, even in extracts, is not permitted without our written
consent. All technical data, drawings etc. are copyrighted. All rights, errors and
alterations reserved.

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It is mandatory that all technicians delivering the conveying pump 3)76:,1*,, check
the machine settings at the end of the first spraying operation. Factory settings may
change during the initial operation. If these changes are not corrected in time, i.e. right
after the running-in period, malfunctions are likely to occur.
On principle, every delivery technician has to carry out the following inspections or
settings after handing over the conveying pump 3)76:,1*,, and giving the
necessary instructions, i.e. after about two hours of operation:
1. Air flow detector
2. Pump pressure, back pressure
3. Remote control switch
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Introduction ...................................................................................................................................... .5 08 00 101
Contents............................................................................................................................................ 5 08 00 201
Overview ........................................................................................................................................... 5 08 00 301
Overview : Control Box...................................................................................................................... 5 08 00 302
Functional Description....................................................................................................................... 5 08 00 303
Basic Safety Instructions................................................................................................................. . 5 08 00 401
Mortar Pump ..................................................................................................................................... 5 08 00 403
Initial Operation................................................................................................................................. 5 08 00 405
Intermission....................................................................................................................................... 5 08 00 408
Measures in Case of Hose Obstructions, Power Failures .............................................................. . 5 08 00 409
Measures after Finishing Work / Cleaning, Maintenance, Transport.............................................. . 5 08 00 410
Check List ....................................................................................................................................... . 5 08 00 411
Accessories....................................................................................................................................... 5 08 00 501
Circuit Diagram ................................................................................................................................. 5 08 00 601
Spare Part List .................................................................................................................................. 5 08 00 701
Technical Data .................................................................................................................................. 5 08 00 801
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1. Material container 7. Pump shaft
2. Protective grating 8. Rotor
3. Holder for control box 9. Stator
4. CEE plug 10. Mortar pressure gauge
5. Gear motor 11. Snap lock
6. Engaging dog
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1. ON / OFF Switch 7. Socket for pump Motor
2. Control light green: operation ON 8. Air connection for compressor
3. Selector switch for direction of rotation 9. Dummy plug
4. Control knob for motor speed 10.
Remote Control socket
5. Air connection to spray gun 11.
Power connection
6. Flow detector

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The 3)76:,1*,, is a small conveying pump for the application of fine plasters up to
3 mm, dispersion paints, Betokontakt (concrete primer) and similar materials with the
aid of spray guns, paint guns or lambskin rollers.
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The machine consists of portable components permitting quick and easy transport
thanks to their small, handy dimensions and low weights.
Observe the following points when operating the machine:
1. Connection building-site power supply – control box.
2. Connection control box – pump motor
3. Connection control box – compressor
4. Connection compressor – control box (flow detector)
5. Connection control box (flow detector) – air hose
6. Connection air hose – spray gun / paint gun
7. Connection pressure flange – mortar pressure gauge
8. Connection mortar pressure gauge – mortar hose
9. Connection mortar hose – spray gun / paint gun
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The following terms and symbols are used in this manual to highlight important
information:
127(
Special Information concerning the economical use of the machine.
:$51,1*
Special information or instructions for the prevention of accidents and damage.
:$51,1*
The machine should only be used in a technically faultless state, for the specified
purposes, in the awareness of the safety guidelines and potential dangers, and in
accordance with the operating manual! Especially faults that might impair the safety
have to be rectified immediately. Proper machine operation also includes the
observance of the manual and the inspection and maintenance instructions.
To facilitate the operation of our machines as much as possible, we would like to
briefly familiarize you with the most important safety guidelines. When observing
these rules, you will profit from the safety and quality of our machine for a very long
time.
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1. Observe all safety instructions and hazard warnings on the machine and keep them
legible!
2. Inspect the machine at least once every shift for visible damage or defects! Stop the
machine immediately when changes in the machine or its operating behaviour that might
affect the safety are noticed and report the malfunction to the responsible person!
3. The machine must not be subjected to changes, extensions or conversions that do not
ensure its safety without consulting the supplier! This also applies to the installation of
unchecked “safety devices”!
4. Spare parts have to meet the technical requirements specified by the manufacturer. This is
always ensured in the case of original PFT parts!
5. Only trained or instructed personnel should operate the machine. Clearly designate all
lines of responsibility for operation, equipping, maintenance and repairs!
6. Personnel to be trained, instructed, introduced or undergoing general vocational training
has to be supervised by an experienced person when working with the machine!
7. Work on the electric equipment of the machine may only be carried out by a professional
electrician or by instructed persons supervised by a professional electrician, and in
accordance with the rules of electrical engineering.
8. Observe all instructions of the manual with regard to switching on and off and reading
indicator signals.
9. When the machine is completely switched off for maintenance and repair work, it has to be
secured against unexpected restarting (e.g. by locking the main switch and removing the
key or attaching a warning sign to the main switch).
10. Before cleaning the machine with a water jet, cover all openings through which water must
not enter for safety and functional reasons (electric motors and control boxes). Remove all
covers after cleaning.
11. Only use original fuses with prescribed current intensity! The control box has to be closed
during operation.
12. If work on current-carrying parts is necessary, a second person has to stand by, ready to
switch off the current in an emergency.
13. Disconnect the machine from any external power source before moving it, even in the
case of short distances. Before restarting, the machine is to be properly reconnected to the
mains.
14. Place the machine on a surface that is as level and stable as possible, and adequately
secure it against unintentional movements.
15. The conveying hoses are to be laid out safely, avoiding kinks on sharp edges.
16. Depressurize the system before opening the conveying hose connections!
17. Persons removing obstructions have to stand in a place where they cannot be hit by mortar
discharges. Always wear safety goggles. Other persons must not be close to the machine
during such procedures!
18. When exceeding a continuous sound level of 85 dB (A), appropriate sound protection
devices have to be provided.
19. During spraying, appropriate personal protection devices have to be used if necessary:
safety goggles, safety boots, safety clothing, gloves, and perhaps barrier cream and
breathing mask.
20. The machine has to be inspected by a qualified person at least once every year.