Nordson Fluidking User manual

Fluidking
Manual P/N 768 643 A
– English –
NORDSON (UK) LIMITED STOCKPORT UK

2001 Nordson Corporation
All rights reserved
Fluidking
Issued 12/98
COV_EN_768643A
Order number
P/N = Order number for Nordson products
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1998.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change without
notice.
Trademarks
AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, Can Works, Century, Clean Coat, CleanSleeve, CleanSpray, COLORMAX, Compumelt, Control
Coat, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000,
Flex-O-Coat, Flexi-Spray, Flow Sentry, Fluidmove, Fluidshooter, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo,
KB30, Little Squirt, Magnastatic, MEG, Meltex, Micromax, MicroSet, Millenium, Mini Squirt, Moist-Cure, MultiScan, Nordson, OmniScan, Opticoat, Package of
Values, PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, PRX, RBX, Rhino, S. design stylized, SC5, SCF, Select Coat, Select Cure,
Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure-Bond, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime,
Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more are registered trademarks – ®– of Nordson Corporation.
ATS, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, CPX, Control Weave, Controlled Fiberization, EasyClean, Ebraid, Eclipse, Equi=Bead,
Fillmaster, FlexiCoat, Gluie, Ink-Dot, JR, Maxima, MicroFin, Minimeter, Mountaingate, Multifil, OptiMix, Pattern View, PluraMix, Primarc, Prism, Pro-Meter,
Pro-Stream, Process Sentry, PurTech, Pulse Spray, Saturn, Seal Sentry, Select Charge, Select Series, Sensomatic, Shaftshield, Spectral, Spectrum, Sure Brand,
Sure Coat, Swirl Coat, Vista, Walcom, 2 Rings (Design) are trademarks – – of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners’ rights.

Declaration of Conformity
2001 Nordson Corporation
All rights reserved Fluidking
Issued 12/98 P/N 768643A
Declaration of Conformity
98/37/EC
73/23/EEC
We, Nordson (U.K.) Limited
of
Ashurst Drive, Cheadle Heath, Stockport, Cheshire, SK3 0RY,
United Kingdom
declare that under our sole responsibility for supply/manufacture of the product(s)
Product Name Fluidking
Model Number(s) All
Product Options All
to which this declaration relates, is in conformity with the following standards and other normative documents
Safety BS EN 60204–1:1993
“Safety of Machinery – Electrical equipment of machines”
EN 60335:Part 1:1988
“Safety of household and similar electrical appliances”
BS EN 292:1991
“Safety of machinery – Basic concepts, general principles for design”
following the provisions of 98/37/EC and 73/23/EEC Directives
Jim Ainsworth
Engineering Director
Nordson (U.K.) Ltd., 1st January 2002
NB ref EN45014 (BS7514)

Declaration of Conformity
2001 Nordson Corporation
All rights reserved
Fluidking
Issued 12/98
P/N 768643A

Table of Contents
I
2001 Nordson Corporation
All rights reserved Fluidking
Issued 12/98 P/N 768643A
Table of Contents
Your Safety is Important to Nordson O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturer of Equipment O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Europe O-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Distributors in Eastern & Southern Europe O-3. . . . . . . . . . . . . . . . . . . . . . .
Outside Europe / Hors d’Europe / Fuera de Europa O-4. . . . . . . . . . . . . . . .
Africa / Middle East O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Asia / Australia / Latin America O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Japan O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
North America O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Qualified Personnel 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Intended Use 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Regulations and Approvals 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Personal Safety 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Fire Safety 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Action in the Event of a Malfunction 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .
8. Disposal 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Intended Use 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Function Powder Feeding 2-1. . . . . . . . . . . . . . . . . . .
1. Transport 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Unpacking 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Removing 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Storage 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Disposal 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Electrical 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Pneumatic 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Setting Up the Unit 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Site Preparation 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Congratulations on the
Purchase of
Y
our Nordson Product
Nordson International
Section 1
Safety
Section 2
Description
Section 3
Installation

Table of Contents
II
2001 Nordson Corporation
All rights reserved
Fluidking
Issued 12/98
P/N 768643A
1. Operation Procedure 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Putting into Operation 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Switch On (4S3) 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching on the Installation at the Operation Panel 4-3. . . . . . . . .
Activate main Functions of Powder Supply Units 4-3. . . . . . . . . . . .
Activation of Powder Container Bow 4-3. . . . . . . . . . . . . . . . . . . . . . .
Activation of Supply Units 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Powder Refill Functions 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Refill 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Refilling 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prepare Stand by Position 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activation of Fluidking Filter Cleaning 4-5. . . . . . . . . . . . . . . . . . . . . .
Intermediate Rinsing 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
During the Operation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before or After the Operation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Briefly: What‘s Important 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Switching on 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching on the Fluidking – A 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching on the Fluidking – B 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching off the Fluidking 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Colour Change Procedure 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning Process 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning of the Powder Pump 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prepare a new Job 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Control Devices 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display and Input at Operation Panel OP7 4-9. . . . . . . . . . . . . . . . .
Putting in Operation Data 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Maintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance at each Colour Change 5-1. . . . . . . . . . . . . . . . . . . . . .
Daily Maintenance / Jobs to be Executed 5-1. . . . . . . . . . . . . . . . . .
Weekly Maintenance / Jobs to be Executed 5-2. . . . . . . . . . . . . . . .
Preventive Maintenance 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 4
Operation
Section 5
Maintenance

Table of Contents
III
2001 Nordson Corporation
All rights reserved Fluidking
Issued 12/98 P/N 768643A
1. Introduction 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Illustrated Parts List 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Spare Parts 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Dimensions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Pneumatic Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Electrical Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Exhaust Air Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 6
Parts
Section 7
Specifications

Table of Contents
IV
2001 Nordson Corporation
All rights reserved
Fluidking
Issued 12/98
P/N 768643A

O-1 Introduction
2000 Nordson Corporation
All rights reserved STOCKCONG_EN_A–1299
Congratulations on the Purchase of
Your Nordson Product
Nordson equipment is engineered and manufactured in accordance with
strict specifications, using high quality components and state–of–the–art
technologies that assure reliable, long–term performance. Your product
was thoroughly tested for proper operation prior to shipment.
Before unpacking and installing your new equipment, please read this
manual. It is your guide to safe installation, productive operation and
effective maintenance. We recommend that you keep the manual
available for future reference.
Carefully read the
Safety section. Your product is designed for safe
operation when used according to the published instructions. Potential
hazards exist when operating instructions are not followed.
Nordson (U.K.) Ltd.
Ashurst Drive
Cheadle Heath
Stockport
England
SK3 0RY
Telephone: [phone]
Fax: [phone]
For a list of local Nordson organisations, see
Nordson International .
Y
our Safety is Important to
Nordson
Manufacturer of Equipment

O-2
Introduction
2000 Nordson Corporation
All rights reserved
STOCKCONG_EN_A–1299