Integra 201-33 User manual

P/N 1030-084 | REV. C 09/22 | INSTRUCTION SHEET
Integra®Manually Operated
Diaphragm Valves
11⁄22" Orifice, 2-Way,
Manual Design
(11⁄44-Turn Actuator Version)
REPAIR INSTRUCTIONS
—
For models:
201-33, 201-34, 201-35, 201-36, 201-
37, 201-36-SI, 201-36-SO, 201-37-SI,
201-37-SO, 201-33-01, 201-34-01,
201-35-01, 201-36-01, 201-37-01,
201-36-SI-01, 201-36-SO-01, 201-
37-SI-01, 201-37-SO-01
REPAIR PROCEDURE – DISASSEMBLY
—
1. Begin disassembly by referring to Fig. 1.
Remove the screw (P2) and discard.
2. Remove the handle (P3) by pulling up
on it.
3. Remove half-nut (P11) by turning
counterclockwise.
4. Turn the adjustment nut (P4) counter-
clockwise two turns with the 1”
open-end wrench (S5).
5. Remove the outer cap (P5) with the
outer cap wrench (T1) by turning it
slowly in a counterclockwise direction.
6. Remove the inner cap (P6), washer (P7),
and upper stem (P8).
P3 Handle
P4 Adjustment nut
P11 Half nut
P5 Outer cap
P6 Inner cap
P7 Washer
P8 Upper stem
A
pply
lubrican
t
P9 Retainer nut
P1 Diaphragm/
retainer assembly*
P10 Body
P2 Screw*
Figure 1. *Repair kit parts.

INTEGRA MANUALLY OPERATED DIAPHRAGM VALVES
2P/N 1030-084 | Rev. C 09/22 | Entegris, Inc.
7. Remove the retainer nut (P9) with the
alignment tool (T2) by inserting the end
with the external hex into the retainer
nut (P9). Turn the other external hex
on the tool counterclockwise with an
adjustable wrench (S6), Figure 2.
8. Remove the diaphragm/retainer
assembly (P1) by holding the lower
cam with a pliers (S3) and pulling it
up out of the body (P10).
9. Discard the diaphragm/retainer
assembly (P1).
REPAIR PROCEDURE – ASSEMBLY
—
1. Before beginning assembly, clean the
internal body surfaces (P10) and the
parts not supplied in the kit with
isopropyl alcohol (S4).
2. Begin assembly by making sure the
O-ring between the diaphragm and
retainer is evenly in place, Figure 3.
Apply lubricant (S1) to second O-ring
and then drop the diaphragm/ retainer
assembly (P1) into the body (P10),
Figure 2.
3. Thread the retainer nut (P9) into the
body (P10) with the alignment tool (T2)
by turning the external hex on the the
alignment tool by hand in a clockwise
position. Tighten the retainer nut (P9)
until it just contacts the retainer.
4. With the alignment tool (T2) on the
retainer nut (P9), rotate the alignment
tool handle counterclockwise two
times, ending up with the pin of the
alignment tool parallel to the body
ports, Figure 2.
5. While holding the alignment tool handle
(T2), tighten the hex portion of it to 50
in•lb (5.65 N•m) torque with the torque
wrench (S2) and a 1 ⁄” crow’s foot (S7).
While tightening, keep the alignment
tool pin parallel to the body parts.
6. Apply lubricant (S1) to the lower stem,
Figure 3.
7. Place the upper stem (P8) on the
lower stem of the diaphragm/retainer
assembly (P1). Apply lubricant to top
of upper stem, Figure 1.
8. Place the washer (P7) onto the upper
stem (P8). Apply lubricant to top of
washer.
9. Place the inner cap (P6) onto the body
(P10) so that the wide groove on the
inner cap lines up with the wide boss
on the body.
10. While holding the inner cap (P6)
securely on the bosses of the body
(P10), install the outer cap (P5). Torque
to 120 in•lb (13.5 N•m) with the outer
cap wrench (T1) and torque wrench (S2).
11. Assemble half-nut (P11) onto inner
cap (P6). Turn clockwise until half nut
is approximately half way down inner
cap.
12. Turn the adjustment nut (P4) in the
inner cap (P6) clockwise two turns.
13. Install the handle (P3).
14. Install the screw (P2) being careful to
just bring it against the handle (P3) so
as not to twist the head o.
15. Adjust the outlet to inlet seal in the
following way:
a. Close the valve and connect 80 psi
(552 kPa) air pressure to the valve
outlet port.
b. Apply pressure to the outlet port and
turn the adjustment nut (P4)
clockwise until leakage stops from
the inlet. Then turn the adjustment
nut (P4) an additional ⁄ turn.
16. Assembly is now complete. See testing
procedures.

INTEGRA MANUALLY OPERATED DIAPHRAGM VALVES
3Entegris, Inc. | P/N 1030-084 | Rev. C 09/22
Repair Parts Kit
ITEM DESCRIPTION QUANTITY
P1 Diaphragm/
retainer assembly
1
P2 Screw 1
Repair Tool Kit
(Ordering Number 213-103)
ITEM DESCRIPTION
T1 Outer cap wrench
T2 Alignment tool
Customer Supplied Items
ITEM DESCRIPTION
S1 Lubricant and brush for applying
S2 Torque wrench, ⁄” drive 200
in•lb scale (22 N•m)
S3 Pliers
S4 Isopropyl alcohol
S5 1” open-end wrench
S6 Adjustable wrench 1⁄” (38 mm)
S7 1⁄” crows foot, ⁄” drive
Repair Parts Kits
Repair Parts Kit Ordering Number 201-73
is for all the following valves:
201-33 201-33-01
201-34 201-34-01
201-35 201-35-01
201-36 201-36-01
201-37 201-37-01
201-36-SI 201-36-SI-01
201-36-SO 201-36-SO-01
201-37-SI 201-37-SI-01
201-37-SO 201-37-SO-01
Figure 2. T2 alignment tool.
Pin
Handle
Figure 3. P1 diaphragm/retainer assembly.
Apply lubricant to
these surfaces
Retainer
Lower stem
O-ring
Apply lubrican
t
to O.D.
Diaphragm
O-ring evenly
in place

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USA
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©1996-2022 Entegris, Inc. | All rights reserved. | Printed in the USA | 3220-12526ENT-0922
www.entegris.com
P/N 1030-084 | Rev. C 09/22
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TESTING
—
The valve must be tested in the following
ways:
Outlet to Inlet Leakage
With 80 psi (552 kPa) air pressure applied
to the outlet, no leakage at the inlet should
be seen when the inlet port is submerged
in water. If leakage occurs, turn the
adjustment nut (P4) an additional ⁄ turn.
Repeat submerging the inlet while 80 psi
(552 kPa) is applied to the outlet.
External Media Leakage
With the inlet plugged with a taped pipe
plug or Flaretek®fitting cap, apply 80 psi
(552 kPa) air pressure to the outlet. No
leakage should be observed from around
the outer cap.