Intelitek Dual Axis Vise User manual

Technical Support
444 East Industrial Park Dr.
Phone
[phone]
Manchester, NH 0319
Fax
[phone]
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Installation Guide: Dual Axis Vise for Bench/ProMill
#200406 Rev A
1
Accessory Installation Guide
Dual Axis Vise Installation
for Bench/ProMill
Accessory
Name
Dual Axis Vise
Accessory
P/N
011107
Applicable to
BenchMill 6000
ProMill 8000
1Additional Requirements
To complete this installation you also require:
1. Scissors or cutter
2. #2 Phillips-head screwdriver
3. Plastic tubing cutter (for square cuts)
4. Dial indicator
5. 8 mm Allen wrench
6. 3 mm Allen wrench
0.
2Unpacking Instructions
1. Unpack and open all boxes in the crate.
2. Ensure that all boxes are emptied
completely; additional parts may be
revealed when packaging is removed.
3. Unwrap and wipe down all
components. The complete part set is
shown below.
4. Ensure that all of the following parts
are included:
Dual axis vise
Regulator panel
4 T-nuts
4 washers (not used)
4 socket head cap screws
Blue and black hose assembly with T
fittings installed
Blue hose assembly with T fitting on
end
Long blue hose
Long black hose
5. Cut the ties used to bind the air hoses.
0.
3Set the Vise
1. Choose a location on the mill table
where you want the vise to be set. The
location should be suitable for the
milling of a workpiece.
2. Insert the four T-nuts into the
appropriate slots at this location.
Note: If you want to mount other
devises on the mill table, ensure
enough space is left for them.

Technical Support
444 East Industrial Park Dr.
Phone
[phone]
Manchester, NH 0319
Fax
[phone]
www.intelitek.com
Email
[email protected]
Installation Guide: Dual Axis Vise for Bench/ProMill
#200406 Rev A
2
3. Install and tighten the socket head cap
screws with an 8mm Allen wrench,
leaving them loose enough so that the
vise can be moved by hand with some
pressure.
0.
4Align and Secure the Vise
1. Install a dial indicator in the machine’s
tool collet.
2. Run the dial indicator along the fixed
jaw of the vise. Ensure that the fixed
jaw of the vise is parallel to the Z-Axis.
3. Tighten the four socket head cap
screws to secure the vise to the table.
0.
5Install the Hose Assemblies
1. Install the blue and black air hose
assemblies into the dual axis vise as
shown below.
2. Route the hose assemblies around the
back side of the column.
3. Insert the hoses into the color coded
vise fittings.
4. Connect one end of each of the long
blue and black air supply hoses to the
T-fittings on the hose assemblies
installed in the vise (previous step). Be
sure to follow the color coding.

Technical Support
444 East Industrial Park Dr.
Phone
[phone]
Manchester, NH 0319
Fax
[phone]
www.intelitek.com
Email
[email protected]
Installation Guide: Dual Axis Vise for Bench/ProMill
#200406 Rev A
3
5. Install the regulator panel onto the
side of the milling machine. To do so,
use the 3 mm Allen wrench supplied in
the machine tool box and the pre-
installed screws on the side of the
machine.
6. Cut the blue and black air hoses exiting
the vise to the proper length, using the
tubing cutter. The hoses should have a
square cut.
7. Install the vise into the control valve as
shown below.
8. Connect your building’s air supply
unit’s hose to the regulator.
0.
6Connect the Electric Wires
1. Run the electric power wire under the
milling machine.
2. Connect the wires to the I/O panel at
the side of the machine as outlined in
the graphic and table below.
0.
From Dual Axis Vise
Assembly
To Machine I/O
Panel
COM (Blue)
COM
+ 24 V (Yellow/Green)
24 V
+ 24 V (Brown)
24 V
OUT (Black)
CLAMP

Technical Support
444 East Industrial Park Dr.
Phone
[phone]
Manchester, NH 0319
Fax
[phone]
www.intelitek.com
Email
[email protected]
Installation Guide: Dual Axis Vise for Bench/ProMill
#200406 Rev A
4
7Turn on the Air Supply
1. Turn on the air supply.
2. Set the regulator pressure to 80 psi.
3. Adjust the piston air valves on the vise
(indicated below) to achieve the
desired opening and closing speed of
the pistons.
8Configure the Software
1. Click Start → All Programs → CNCBase
for Intelitek CNC → CNC Configuration.
2. Click the Options tab.
3. Click Reinstall.
4. Select Air Vise Output.
5. Click Reinstall.
6. Click OK to close CNCBase.
0.
9Verify Proper Vise Operation
1. Launch CNCBase from your Start menu.
2. Click the Vise button on the Outputs
toolbar. The vise should close.
Installation complete.