Intenda KRISTALLROLL User manual

INSTALLATION MANUAL. USE AND MAINTENANCE
KRISTALLROLL
INTENDA S.r.l.
Via V. Pareto, 3
37045 S. Pietro di Legnago (VR)
Tel [phone] – 600270
Fax [phone]
http://www.intenda.it - e-mail: [email protected]

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TABLE OF CONTENTS
1. GENERAL INFORMATION
1.1 Introduction............................................................................................................................ 3
1.2 General precautions regarding the use of the product ........................................................... 4
1.3 Structure of the manual ......................................................................................................... 4
1.4 Product identification ............................................................................................................. 5
1.5 Warranty............................................................................................................................... 6
2. PRODUCT DESCRIPTION AND TECHNICAL SHEET ........................................................... 7
2.1 Components.......................................................................................................................... 7
2.2 Fabrics’s characteristics ........................................................................................................ 9
3. INSTALLATION........................................................................................................................ 10
3.1. Handling and transport ....................................................................................................... 10
3.2. Place and requirements for the installation ....................................................................... 10
3.3. Installation ....................................................................................................................... 10
3.4. Package opening ................................................................................................................ 10
3.5. List of the material contained in the package ...................................................................... 11
3.6 Curtain assembly ................................................................................................................. 11
4. GENERAL SAFETY PRINCIPLES ........................................................................................ 16
5. KRISTALLROLL USAGE...................................................................................................... 17
6. CHECKS AND MANTAINANCE............................................................................................ 18
6.1. Ordinary Maintenance ........................................................................................................ 19
7. DISASSEMBLY……………………………………………………………………………………19

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1. GENERAL INFORMATION
1.1 Introduction
This manual is an integral part of the product; it is addressed to the installer and to the final user of
the awning and enables a correct installation and use. For this reason it must be hold with the
awning until proper disposal.
In this manual you will find the instructions to:
•correctly install the awning
•understand the functions of the awning and of every of the whole thereof
•correctly do the awning scheduled maintenance processes
•take care of the basic safety rules
ATTENTION: the installer and the final user must read the whole manual, and store it
together with the awning.
Before using the awning, please read carefully the technical information contained in this
manual and follow them strictly.
Keep this manual in a safe and accessible place.
The manual must be kept with care, disseminated and made available to all interested persons. In
harmony with the overall design of the structure, the manual was created in full compliance with
the directives of the European Community.
This manual contains the main information indicated in the index, it is an integral part of the awning
and must be kept with care until the final dismantling of the structure itself in order to allow
reference for future updates. In the event of damage that makes the copy of the manual in its
possession unusable, the user can request a copy from Intenda S.r.l., specifying the type of
structure, the serial number or order shown on the nameplate of the structure itself.
No responsibility is assumed for translations into other languages which do not conform to the
original meaning.
This manual reflects the state of the product at the time of supply and cannot be considered
inadequate only because it is subsequently updated on the basis of new studies or experiences.
You will receive, in the future, revisions or updates to integrate and consider. Intenda S.r.l.
reserves the right to update production and manuals without the obligation to update the
production and previous manuals and without the obligation to inform users of the equipment
previously supplied. The notification of proposals for updating the manual and / or the machines
are in any case to be considered a courtesy. The customer assistance service is however available
to provide, upon request, information on the updates that Intenda S.r.l. made to the products.
This manual has been created in order to provide the user with a general knowledge of the product
and the maintenance instructions deemed necessary for its proper functioning. Before proceeding
with functional operations, maintenance and repairs, carefully read the Manual. It contains all the
information necessary for the correct use of the product and to avoid accidents. The control and
maintenance frequencies prescribed by the manual are always intended as the minimum
necessary to ensure the efficiency, safety and durability of the product in normal working
conditions. The surveillance must in any case be constant and prompt action must be taken in the
event of anomalies.
WARNING: Any modification or tampering, not authorized by the manufacturer, to the product and
to the safety or structural systems, cancels any responsibility of the manufacturer with regard to CE
conformity.

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1.2 General precautions regarding the use of the product
These indications are part of the normal behavior that workers must have towards the product and
therefore in the design and construction of the product, the manufacturer considered them known
to the tenant. It is the user's task to inform (by delivering this manual) and train the employees
(users and maintenance technicians) so that these indications are brought to the attention of the
staff who will work with the structure.
- Always use anti-cut gloves when closing or opening the structure, during adjustments or
maintenance (described in the following chapters). When finished, wash your hands with soap and
water.
- Immediately clean any accidental contacts of corrosive products that come into contact with the
structure to avoid rapid deterioration.
- Do not allow unauthorized personnel to work with the equipment.
- Before using the equipment, make sure that any dangerous to safety conditions have been
properly eliminated.
- Make sure that all the guards and other protections as well as the structural fixings are in place
and that all the safety devices are present and efficient.
- Make sure that there are no foreign objects in the sliding area of the structure.
- Individual protection devices must be used such as:
o Safety clothing
o Safety shoes
o Cut resistant gloves
The protection systems must be used in the following phases:
- Structure maintenance operations (cleaning, checking or adjustment)
- Operating operations (closing and opening)
1.3 Structure of the manual
This manual consists of eight parts which contain:
• 1. GENERAL RULES AND WARNINGS, useful premises for using and understanding the
manual;
• 2. GENERAL INFORMATION, useful premises for identifying the awning;
• 3. TECHNICAL DATA, information on the characteristics of the awning;
• 4. OPERATING INSTRUCTIONS, interface for the safe use of the awning;
• 5. MAINTENANCE, advices and recommendations;
• 6. DEMOLITION AND DISMANTLING OF THE STRUCTURE, instructions and
recommendations;
• 7. COMPONENTS, detailed list of the parts that make up the awning.
The user manual makes use of the following typographical conventions:

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Symbol Indicates
Note
WARNING 
ATTENTION
1.4 Product identification
The physical identification record is the silk-screened and stamped plate which contains the details
to be cited, in case of need, to the company Intenda S.r.l. This plate is the only one recognized by
the manufacturer as a means of product identification. For no reason the data shown on the
product can be altered. A reproduction of the plate is shown in the following drawing.
Notes contain important information highlighted outside
the text. Pay close attention.
Warning messages contain procedures, indicated in the
manual, that failure to observe can result in e uipment
damage.
The ATTENTION messages indicate the particular
procedures whose failure to comply can damage the
operator.

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1.5 Warranty
Intenda’s products are guaranteed as by law, with effect from the date stated on the invoice.
During this period INTENDA S.r.l. will remove in an appropriate time all vices and defects of the
materials and/or of the building process, only if the awning:
•has been installed by qualified workers
•has been used correctly, following the conduct and maintenance indications contained in
this manual
•has not been subjected to natural disasters
To remove the defects found out during the warranty time:
•the costs of working time and transport are at the expense of the dealer
•the costs of spare parts are at the expense of INTENDA S.r.l.
Warranty is meant to be ex works Legnago (VR). All the tools and optional parts eventually
supplied by the dealer are not subject to the warranty.
In the awning building process INTENDA S.r.l. uses materials and mechanisms of suitable type,
state and quality, at its own discretion; even after the receipt of the order, INTENDA S.r.l. can
make substantial changes or appropriate improvements at its own discretion.
Slight colour differences, folds or “partridge’s eyes” in the PVC clothes should not be considered
defects, but features of the article.

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2. PRODUCT DESCRIPTION AND TECHNICAL SHEET
2.1 Components
N. MATERIALS
A BRACKETS
B RAILS (external part)
C RAILS (internal part)
D PVC RAILS
E BOTTOM RAIL
F CASSETTE
A

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13
12

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2.2 Fabric’s characteristics
CRISTALPLUS 500
Composition PVC
Fabric’s weight Ca 610 gr/m
2
Thickness 0,50 mm
Breaking strength L: 220 kg/cm
2
(ASTM D-882, DIN 53354) H: 210 kg/cm
2
Tear strength 6 kg/mm
2
(ASTM D-1004, DIN 53363)
Characteristics Treated against UV rays
tested for 1000 hours
Temperature resistance +65° C /-10° C

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3. INSTALLATION
3.1 Handling and transport
The awning installation should only be done by qualified staff.
The products must be unloaded through appropriate lifting equipment, which must be used only by
authorized staff.
If the unloading operation is made by hand, it is important to consider that the weight limit that each
male person can handle is 25 Kg; moreover, the operators should be equipped with safety gloves
and safety shoes.
ATTENTION: Intenda S.r.l. recommends a preventive investigation by a competent
technician, for a detailed analysis of the urban planning regulations in force in the
installation area of the box. The manufacturer assumes no responsibility for installations
in areas (floors) not suitable for supporting the static and dynamic loads of the structure
or in areas where the stresses deriving from atmospheric phenomena can cause
permanent damage to the structure. The manufacturer assumes no responsibility for
installations in areas regulated by specific urban planning regulations.
3.2 Place and requirements for the installation
Before the arrival of the installers the user must arrange:
•any permits required by local regulations
•appropriate ground
3.3 Installation
Before starting the installation, if electrical equipment utilization is needed:
•make sure you do not work in wet areas
•use only intact extension cords, according to the place of use
•use shoes with rubber soles
ATTENTION: It is necessary for the operators to use appropriate personal protective
equipment such as safety shoes and gloves, in order to avoid injuries provoked by the
fall of the packaging or of components that it contains
3.4 Package opening
Packaging must be opened only with scissors with rounded tips, using the best care not to damage
the article
NOTE: The packaging material disposal is at user’s charge, who will perform it in
accordance with existing environmental norms.

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3.5 List of the materials contained in the package
- 1 package containing the preassembled awning
- 1 package containing rails and the eventual lever
- 1 package containing fixing brackets and screws
After having opened the package, check whether each piece is there and if they are intact. If some
pieces are damaged or missed, it is forbidden to proceed with the curtain installation. Please
inform the curtain producer.
3.6 Curtain assembly
1. Fix the fixing brackets of the cassette (A) to the ceiling using a proper wall dowel. According
to the width of the curtain you use two or more brackets that are always perfectly aligned
with each other. The distance between the start of the tent and the start of the first bracket
must be at a maximum of 15 cm (PICTURE 1). In the case of more than two brackets,
divide the remaining brackets into equal parts.
2. Loosen the grain on the bracket using a wrench (A)
3. Push up the cassette up to enter the outer groove of the cassette on the bracket and rotate
the cassette until it is flush with the bracket (PHOTO 2)
PHOTO 1
PHOTO
2

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4. Tighten the screw until the contact with the cassette (PHOTO 3)
5. Drill rails (B) and secure them to the wall with appropriate wall dowels (PHOTO 4/4.1)
6. Insert the zip into the PVC rail (D) placed in the rail (C) (PHOTO 5 ). Keep the rail (C)
tilted and let it turn until you can insert it into the rail (B) ( PHOTO 6 )
PHOTO
3
PHOTO
4.1
PHOTO
4

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7. Insert the lever and block it with the proper clip ( PHOTO 7). Let the tarpaulin come down
and check whether the zip is inside the PVC rail ( D ). If not, repeat this procedure.
8. Bring in / out the telescopic guide (C) to obtain a distance of 13 mm from the end cap to
the rail and secure it with the proper screws (PHOTOS 8 and 9)
PHOTO
5
PHOTO
6
PHOTO
7

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9. Fix the end caps ( PHOTO 11 ) right and left at the guides (C) using the proper screws
3,5 x 19 ( PHOTO 9 )
PHOTO
8
PHOTO
9
PHOTO
10

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10. Check that the 2 end caps are flush (PHOTO 12 e 13 )
PHOTO
11
PHOTO
12
PHOTO
13

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VERSION WITH MOTOR
1 the temporary electrical connection, has not to be done by means of luck but with the special
equipment available by the manufacturers of engines
2 for installation and adjustment of the limit switch follow the instructions provided by the
manufacturers of the engines attached to this manual.
3 final connection must be made by qualified personnel, which will issue the certificate of
conformity to the regulations in force
ATTENTION: other installation ways which are not contained in this manual are not
allowed, if not previously authorized by INTENDA S.r.l.
4. GENERAL SAFETY PRINCIPLES
It is recommended to follow the safety requirements indicated on the structure and into the
installation manual. Do not remove or modify the safety devices. The utilization of the product
shouldbeinaccordancewiththeproducerindications.
Thesafetyindicationsdonotreferonlytonewproducts,butalsotoalreadyusedproducts.
It is strictly recommended to follow the safety principles descripted in this installation
manual,inordertopreventfaults inthefunctioningoftheproduct.
It is strictly recommended to follow the maintenance and
inspection programs as described in this manual.
It is useful to explain the correct meaning of some terms used it this manual:
“Dangerous areas”: any part of the product which can damage a person during handling
of the structure.
“Exposed person”: any person who stands entirely or partially near a dangerous area of
the product.
WARNING 
NOTE

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“Operator”: the person in charge of the handle and maintenance of the product.
The product should be only used by trained staff. These people should know the features of
the product, and should be informed about the indications contained in this manual
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5. KRISTALLROLL USAGE
Before using the produtct, it is necessary to check that the installation has been done properly.
ATTENTION: check that the structure is not damaged or deformed, and that no one of
the component is broken.
a. Not allowed uses
The product should be used for the purposes declared by the constructor.
In particular, the awning must not be used:
- without PVC
- with missing/broken safety and fixing devices
- in explosive atmosphere, or in place with potential fire hazard
- in adverse weather conditions; in these situations (strong wind, rain, snow), it is
necessary to roll up the awning
- in dangerous conditions, if the structure appears damaged or not functioning
- for unproper uses and/or by unskilled people
- for purposes which are contrary to the norms
- in case of severe maintenance deficiencies
- in case of unauthorized modifications of the product
- with total or partial non-compliance with the instructions
Every modification of the product which changes the functionalities of the product and
subsequently modify the risks, have not been authorized by the constructor.
These kinds of changes, if not authorized by the constructor, will cause the decay of the
warranty and will invalid the declaration of conformity of the product.
b. Residual risks
According to its own knowledge of the product, the constructor declares that the following dangers
may occur:
- Unusual vibrations of the structure
- Cutting, shearing, hitting of the operator by the mobile components during the handling
of the product

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- Slipping or trippling of the operator during the installation process
- Breaking of the restraining elements during unfavorable wind; in this case, there is the
risk for every exposed person to get hit by the structure
- Structural loss of stability, if the prescription previously indicated will not be respected
6. CHECKS AND MAINTENANCE
It is necessary to periodically check the general state of the structure, of the connections between
the various components, of the frame and the PVC tarpaulin.
In case of use during extreme temperatures (heat or cold) small squeaks or noises are normal.
The PVC tarpaulin surface can be washed using a damp cloth. After the cleaning, the PVC shall be
well dried before rolling up the awning, in order to avoid the creation of moulds.
The checks and maintenance frequency indicated below is to be considered as the minimum
interval to grant efficiency, security and durability of the product of the product in normal use
situations.
A constant supervision is recommended, in order to act promptly in case of anomalies.
Ordinary maintenance, checks and lubrification operations must be done after the frame has been
uninstalled.
ATTENTION: Every modification or manomission which has not been previously authorized by the
constructor, will cause the dacay of every responsibility of the constructor on the product
conformity.
The constructor suggests to constantly control the product, making the scheduled checks, and
prompt act in case of anomalies, unusual damages or breaks.

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6.1. ORDINARY MAINTENANCE
CAUTION
The maintenance deadlines indicated here bel w are t be c nsidered indicative, and refers t n rmal
usage c nditi ns. The pr duct c nditi ns can vary in relati n t the type f usage, the usage frequency
and t the envir nmental features (presence f dust,..). In case f heavy duty c nditi ns, the
maintenance checks sh uld be increased.
Scrupulously perform the following operations:
EVERY DAY:
Before the use, visually inspect the Kristallroll, paying particular attention to eventual breakages
Check the PVC tarpaulin integrity
EVERY 6 MONTHS:
Check the general condition of the structure; if necessary, substitute the usured or damaged
components. Always use original spare parts.
Check all the screws
Check the fixing systems.
EVERY 24 MONTHS:
General inspection of the awning, with report of the most stressed components.
7. DISASSEMBLY
Disassembling operations are done backward to the assembly.
The eventual disposal of the product must be made in accordance with the existing environmental
norms.
ATTENTION
Respect laws about use and disposal of the cleaning and handling products in force in the country
where the structure is used. Respect also the manufacturer’s provisions.