Interpack TWA 1000-M User manual

TWA 1000-M
Manual Water Activated Taper
For Machines Starting With Serial Number U9800T XX X XXX
For All Other Serial Numbers, Please Contact Customer Service
@ 800-474-8273 (Menu 3)
OPERATION MANUAL & PARTS LISTS
This Manual Also Available at www.intertapepolymer.com
U9800TW UDM 9800
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TABLE OF CONTENTS
Section 1 Table Of Contents--------------------------------------------2
Section 2 Technical Assistance--------------------------------------- 3
Section 3 Warranty---------------------------------------------------------4
Section 4 Description Of Tape Dispenser--------------------------5
Section 5 Safety Issues---------------------------------------------------6
Section 6 Specifications------------------------------------------------- 8
Water Activated Taper Dimensions--------------------------8
Water Activated Taper Components------------------------ 9
Water Activated Taper Specifications---------------------- 12
Section 7 Set Up Procedures-------------------------------------------13
Selecting The Handle Position-------------------------------- 13
Tape Loading------------------------------------------------------- 14
Tape Threading-----------------------------------------------------15
Filling The Water Bottle------------------------------------------16
Removing The Brush Pot--------------------------------------- 16
Removing The Moistening Brush---------------------------- 17
Adjusting The Brush Pot Water Level---------------------- 18
Adjusting The Brush Weight-----------------------------------18
Section 8 Operating Instructions--------------------------------------19
Adjusting The Tape Length-------------------------------------19
Dispensing Tape--------------------------------------------------- 19
Section 8 Troubleshooting----------------------------------------------20
Section 9 Recommended Spare Parts List-------------------------22
Section 10 Preventive Maintenance------------------------------------23
Cleaning The Tape Path----------------------------------------- 23
Cleaning The Brush Pot Assembly-------------------------- 24
Cleaning The Cutter Blade--------------------------------------25
Cutter Blade Maintenance-------------------------------------- 26
Cutter Blade Replacement--------------------------------------27
Section 11 Appendix A-Illustrations And Parts Lists------------ 28
U9800TW UDM 9800
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REVISION CONTROL
REV00 InitialRelease
REV01 Review Release
REV02 Final Release
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TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model TWA 1000-M Manual Water Activated Taper you ordered. It has
been set up and tested in our factory with Intertape manufactured Water Activated tapes. If
any problems occur when setting up or operating this equipment, please contact the
authorized distributor from where you purchased this item.
Should you need to contact Interpack Technical Support, please have the Water Activated
Taper model number and serial number available. This information can be found on the
nameplate of the side panel of the machine. Interpack Technical Support is available during
normal business hours (Eastern Time).
PHONE [phone] x101
If you have a technical question that does not require an immediate response, you may
contact Interpack by fax.
FAX [phone]
Replacement Parts
Order parts by item number, part name and quantity required. Replacement parts are
available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite 23B
Tampa, FL, 33619
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:
U9800TW UDM 9800
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U9800TW UDM 9800
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WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the
implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of
dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:
1. The HSD2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all
defects for a period of ninety (90) days.
2. All other HSD2000 Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after
delivery
4. Drive Belts will be free from defects for ninety (90) days after delivery
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components will be free from defects for one (1) year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape's and
the seller's sole obligation shall be, at Intertype’s option, to repair or replace the part, provided the
defective part is returned immediately to Intertape's factory or an authorized service station designated
by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or
Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option,
will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the
repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to:
operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse,
improper installation or abnormal conditions such as temperature, moisture, dirt or
corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities
or operator error.
3. Failure due to operations above the rated capacities, or in any other improper manner,
either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an
authorized representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment.
In this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or
any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller..

DESCRIPTION OF TWA 1000-M WATER ACTIVATED TAPER
Figure 4-1
The Interpack Family of Water Activated Tapers are designed to dispense pre-determined lengths
of pre-moistened Intertape or Central Brand water activated carton sealing tape. This tape is then
manually applied to the top and bottom center seam of regular slotted corrugated cartons.
This TWA 1000M Manual dispenses tape by engaging a pull handle.
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SAFETY ISSUES
There is a safety label used on all Interpack Water Activated Tapers. This label is to warn
operators and service personnel of the sharp cutting edge of the blade. Please read the label
and the following safety precautions before using the Water Activated Taper.
Read this manual for other important safety operating and service information.
Only trained personnel are to operate and service Water Activated Taper.
Wear safety glasses.
Unplug electrical power before servicing (Heater Models)
All covers and guards must be in place before operating.
Stay clear of moving parts which can shear and cut.
Note: Should any of the safety labels placed on the Water Activated
Taper be damaged or destroyed, replacements are available.
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SAFETY ISSUES
The illustrated label shown in
Figure 5-1 is attached next to the
Cutter Blade area. The label warns
operators and service personnel of
the very sharp knife used to cut the
tape at the end of the tape
application.
Figure 5-1
The illustrated label shown in Figure
5-2 is attached to the inside cover of
the water activated taper. The label
provides operators and service
personnel of the proper method of
threading a new roll of tape through
the machine.
More detailed information is provided
in the “Set Up Procedures” portion of
this manual.
Figure 5-2
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SPECIFICATIONS
Water Activated Taper Dimensions
Figure 6-1
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SPECIFICATIONS
Water Activated Taper Components
.
Feed Rolle
r
(Shown In Short Length
Roll Position) Tape Roll Carriage
Water Bottle
Hinged Cove
r
Tape
Dispensing
Handle
Tape Length
Scale
Tape Length
Adjustment Knob
Brush Pot
Assembly
Figure 6-2
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SPECIFICATIONS
Water Activated Taper Components
Feed Rolle
r
(shown in short roll
position)
Water Activated
Tape Roll
Pinch Rolle
r
Uppe
r
Tape Guide Plate
Self Centering
Side Guide
Brush Pot
Assembly
Figure 6-3
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SPECIFICATIONS
Water Activated Taper Components
Pressure Plate
Pressure Plate Lock Nut
Water Level
Adjustment Screw Moistening Brush
Brush Pot Assembly
Figure 6-4
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SPECIFICATIONS
Operating Conditions
Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean, dry cartons.
Note:
The TWA 1000-M should never be washed down or subjected to conditions
causing condensation on components. Do not subject the TWA 1000-M to ANY
harsh detergent or solvent wash down. The warranty will be voided as a result.
TWA 1000-M Specifications
1) General
Use Intertape or Central Brand Water Activated Carton Sealing Tape.
2) Style
Use with minimum 40 lb kraft or reinforced water activated tape
3)Tape Width
1” to 3 ½” (will process Central “Red Alert” and IPG “DTE” Double Tamper Evident
grades of Water Activated Tape)
4) Tape Roll Diameter
Maximum of 10 inches (254 mm) core or coreless.
(Accommodates 1000 foot (305 m) Central and Intertape roll lengths)
5) Minimum Tape Length
4 inches (101.6 mm)
6) Maximum Tape Length
42 inches (1066 mm)
NOTE: Longer tape lengths can be achieved by additional pulls of the handle prior
to releasing for cutting
7) Water Bottle Capacity
60 ounces
8) Machine Weight
30 lbs. (13.6 kg.)
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SET-UP PROCEDURES
Receiving and Handling
All contents must be verified upon reception. The following items are included with each tape head.
TWA 1000-M Manual Taper U9800TW
Operators Manual UDM 9800
Note: After unpacking the taper, look for any damage that may have occurred during
shipping. Should the Taper be damaged, file a claim with the transport company and
notify your Intertape representative.
Selecting The Handle Position
Figure 7-1
The machine ships with the pull handle mounted
toward the inside of the machine
The location of the handle can be reversed should
an outside location be preferred
1. Remove the lock nut with a 17mm wrench
and a 5mm allen key
2. Reverse the handle to the position shown in
Figure 7-2
3. Reinstall the locking nut
Figure 7-2
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SET-UP PROCEDURES
Tape Loading
Feed Bar Location Setting
The Feed Bar has two positions. The
location is determined by the roll length
1. Position the adjustable feed roller based
on the roll length.
2. For larger, 1000 ft. rolls, locate the feed
roller to the most forward position
3. For smaller rolls, locate the feed bar to
the farthest rear position
Figure 7-3
Feed Ba
r
Location
For Large Tape Rolls
Feed Bar Location
For Small Tape Rolls
Tape Roll Carriage
The Roll Carriage houses the tape roll and
must be set up prior to use based on the roll
width and roll length
1. Open up the self centering side guides
using the adjustment knob to permit the
insertion of the tape roll
2. Place the tape roll in the roll carriage
with the tape tab feeding toward the
discharge end of the machine
3. Adjust the width of the side guides using
the adjustment knob so that they are
about 1/8” away from the edge of the roll
and do not restrict the unwinding of the
tape.
Figure 7-4
Feed Rolle
r
(shown in small roll
position)
Side Guide
Adjustment Knob
Tape Roll Carriage
Tape Length Scale
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SET-UP PROCEDURES
Tape Threading
1. Open the Top Cover over the threading area
2. Remove the Upper Guide Plate by
depressing the Pinch Roller and sliding the
plate towards the Tape Roll Carriage
3. Feed the tape leg over the Feed Roller and
advance under the Pinch Roller to just
before the knife blade
4. Reinstall the Upper Guide Plate by
depressing the Pinch Roller and sliding the
pressure plate on top of the tape towards the
knife arm
5. Close the top cover
Figure 7-5
Figure 7-6
Top Cover
Pinch Roller
Upper Guide Plate
Tape Roll Carriage
Feed Rolle
r
(shown in small roll
position)
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SET-UP PROCEDURES
WARNING! THE KNIFE CONTAINED IN THIS WATER ACTIVATED TAPER IS EXTREMELY SHARP.USE
CAUTION WHEN THREADING THE TAPE TO AVOID PERSONNEL INJURY.
Rubber Valve
Filling the Water BottleWater Bottle
1. Remove the water bottle by pulling it straight
up from the brush pot. ( See Figure 7-8)
2. Turn the bottle over so the water will not spill
3. Remove the rubber valve
4. Fill the bottle with warm water
5. Replace the valve
6. Reinstall the water bottle by inserting it over
the brush pot post and into the support
brackets located on the side of the taper
Figure 7-7
Brush Pot Assembly
The brush pot contains the moistening brush and the brush weight assembly. This unit must be removed
regularly to clean the moistening brush and brush pot of any accumulated adhesive buildup. Failure to
maintain a clean moistening brush will decrease the wicking action and result in poorly moistened water
activated tape.
Water Bottle
Removing The Brush Pot
The brush pot should be removed and
cleaned regularly
1. Lift off the water bottle from the Brush
Pot Post as shown in Figure 7-8
2. Raise the front edge of the brush pot as
you slide it forward to remove it from the
cavity
Figure 7-8
Lift Straight
Out
Support
Brackets
Brush Pot
Post
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SET-UP PROCEDURES
Removing The Moistening Brush
Figure 7-9
1. Lift off the right side of the Pressure Plate
assembly.
2. Slide the Pressure Plate from the left side
of the brush pot
3. Pull the Moistening Brush straight out
from the brush pot
4. Notice the Moistening Brush angle.
When replacing the Moistening Brush,
insert at the same angle.
Figure 7-10
Pressure
Plate
Moistening
Brush
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SET-UP PROCEDURES
Adjusting The Brush Pot Water Level
If the tape is too wet as it is processed, you may
need to Lower the water level in the brush pot
If the tape is too dry as it is processed, you may
need to Raise the water level in the brush pot.
To do so:
1. Lift off the water bottle and set aside
2. Using a Phillips screwdriver, rotate the
Water Level Adjustment Screw
counter clockwise to Raise the water
level or clockwise to Lower the water
level
Figure 7-11
Water Level
A
d
j
ustment Screw
Adjusting The Brush Weight
The function of the brush weight is to provide
enough downward pressure on the tape as it
travels over the moistening brush so that the
adhesive is properly activated. The brush
weight is adjusted at the factory and should not
require further adjustment. However, should
you process lightweight non-reinforced tapes,
you may wish to reduce the weight on the
moistening brush.
1. Loosen the locking nut
2. Slide the weight forward to increase brush
weight
3. Slide the weight to the rear to decrease the
brush weight
Figure 7-12
Brush Weight
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OPERATING INSTRUCTIONS
The TWA 1000-M should now be set up with a tape roll, properly threaded and water in the water bottle.
Operating the TWA 1000-M taper is a simple task. A quick pull of the handle will dispense fully
moistened tape ready for application to a corrugated case.
Adjusting The Tape Length
Figure 8-1
1. Loosen the Tape Length
Adjustment Knob noted in Figure
8-1
2. Slide the Tape Length
Adjustment Knob to the desired
length
3. Retighten the knob
Figure 8-2
Tape Length
Adjustment Knob
(Shown for maximum
ta
p
e len
g
th
)
Tape Length
Adjustment Knob
(Shown for medium
ta
p
e len
g
th
)
Dispensing Tape
1. Pull the handle indicated in Figure
8-3 to the desired tape length or to
the tape length previously set
above.
2. To cut the tape, simply release the
handle
3. The handle will return to the home
position and cut the tape as it stops
Figure 8-3
Tape Dispensing
Pull Handle
(shown in home
p
osition
)