Contents
Safety ............................................................................................................................. 7
Explanation of Symbols ................................................................................................ 8
Introduction ................................................................................................................... 9
EXS-100 Semi-Automatic Strapping Machine Overview .............................................. 9
Specifications ............................................................................................................. 10
Dimensions................................................................................................................. 11
Machine Serial Number .............................................................................................. 12
Typical Applications.................................................................................................... 12
Installation ................................................................................................................... 13
Location Requirements............................................................................................... 14
Assembling Stop Angle Brackets to Top Work Surface.............................................. 15
Loading the Strap Coil in the Spool and Routing the Strap ........................................ 16
Operation ..................................................................................................................... 17
Main Control Panel ..................................................................................................... 17
Operating the Machine and Strapping Packages ....................................................... 18
After Operating the Strapping Machine ...................................................................... 20
Adjustments ................................................................................................................ 21
Secondary Control Panel............................................................................................ 21
Strap Width Adjustment .............................................................................................. 22
Maintenance ................................................................................................................ 24
Weekly Maintenance .................................................................................................. 24
Monthly Maintenance ................................................................................................. 25
Cleaning the Top Working Surface............................................................................. 25
Troubleshooting .......................................................................................................... 26
Parts List...................................................................................................................... 27
Figure 1-1 Sealer Seat Unit 5030421 ..................................................................... 27
Figure 2-1 Feed Drive Unit 5030464 ...................................................................... 30
Figure 3-1 End Gripper Unit 5030493/P02-0362100 .............................................. 32
Figure 4-1 Welding Clamp Unit 5030500/P02-0362200 ......................................... 33
Figure 5-1 Holding Gripper Unit 5030508/P02-0394600 ........................................ 34
Figure 6-1 Position Cam Unit 5030517/P02-0394700 ............................................ 35
Figure 7-1 Sliding Table Unit 5030521/P02-0394300............................................. 36
Figure 8-1 Separating Plate Unit 5030530/P02-0394400 ....................................... 37
Figure 9-1 Heater Plate Unit 5030545/P02-0394500............................................... 39
Figure 10-1 Body Frame 5030558......................................................................... 41
Figure 11-1 Dispenser Assembly ........................................................................... 43
Figure 12-1 Dispenser Unit .................................................................................... 45
Electrical Panel and Wiring Parts 5030400 .............................................................. 47
Appendix A: Electrical Schematic ............................................................................. 49
Warranty Statement .................................................................................................... 50
