ErgoPack 700X-Li User manual

Original Operating Instructions
UK
For ErgoPack strapping systems
700X-Li/713X-Li/726X-Li/745X-Li

UK (Li)-2-
UK Declaration of Conformity
We, ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen, Germany
hereby declare, that the Ergonomic Pallet Strapping Systems type "ErgoPack 700X-
Li, 713X-Li, 726X-Li, 745X-Li“, to which this declaration refers, comply with the
respective relevant and basic health and safety requirements of the United Kingdom
directives because of their concept, type of construction and the strapping systems
we have brought on to the market.
This declaration loses its validity if a change is made to the system without our
permission.
Respective United
Kingdome directives: Supply of Machinery (Safety) Regulations 2008
(UK SI 2008 No. 1597)
Electromagnetic Compatibility Regulations 2016
(UK SI 2016 No. 1091)
Applied standards BS EN ISO 12100: 2010
BS EN 415-1: 2014
BS EN 415-8: 2008
BS EN 61000-4-3: 2006
BS EN 55011: 2016
Since strapping system: EP1015XXXX
Since year of manufacture: 2022
Lauingen, 5th of April, 2022
_________________________________
Karlheinz Arker
Technical Director
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
D-89415 Lauingen
Declaration of conformity

EU declaration of conformity
(for the purposes of the EU machine directive 2006/42/EG)
We, ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer Str. 21
89415 Lauingen
hereby declare, that the Ergonomic Pallet Strapping Systems type "ErgoPack
700X-Li, 713X-Li, 726X-Li, 745X-Li“, to which this declaration refers, complies with the
respective relevant and basic health and safety requirements of the EU directives
because of their concept, type of construction and the strapping systems we have
brought on to the market.
This declaration loses its validity if a change is made to the system without our
permission.
Respective
EU directives: EU Machine directive (2006/42/EG)
EU Guideline on electromagnetic compatibility
(2014/30/EU)
Applied standards EN 12100: 2010
EN 415-1: 2014
EN 415-8: 2008
EN 61000-4-3: 2006
EN 55011: 2016
Since strapping system: 0421HXXX/11505
Since year of manufacture: 2021
Lauingen, 27th of April, 2021
_________________________________
Karlheinz Arker
Technical Director
Authorised representative for publishing technical documentation:
ErgoPack Deutschland GmbH
Hanns-Martin-Schleyer-Str. 21
D-89415 Lauingen
Declaration of conformity
UK (Li)-3-

Table of contents
UK (Li)-4-
1.
Validity of the operating instructions
7
2.
General
8
2.1
Moving
the strapping system
8
2.2
Parking the strapping system
8
2.3
Work area space requirement
9
2.4
Environmental conditions
9
2.5
Energy supply Li
-ion charger/battery
10
2.6
Notes on environmental protection
11
2.6.1
Disposing of the Li
-ion battery
11
2.7
Notes on
transport
12
2.7.1
Shipping
the Li-ion battery
12
2.7.2
Transporting the Li
-ion battery on the road
12
2.8
Meaning of warning symbols, presentation conventions
13
2.8.1
Explanation
of symbols
13
2.8.2
Explanation of the safety representation
14
3.
Recommendations for protective measures
15
3.1
Safety regulations for battery and charger
16
3.1.1
General safety instructions for Li
-ion batteries
17
3.1.2
General
safety instructions Charger
17
3.1.3
Safety
instructions for charging
18
3.1.4
Safety
instructions for cleaning the battery and charger
18
3.1.5
Safety instructions for the storage of the Li
-ion battery
19
3.1.6
Safety instructions for
implant carriers
19
4.
Description
20
4.1
Design
20
4.2
Control panel strapping system
21
4.3
Touch display strapping system
21
4.4
Control panel sealing head
22
4.5
Li
-ion battery
23
4.5.1
General
view Li-ion battery
23
4.5.2
LED
display Li-ion battery
24

UK (Li)-5-
4.6
Display and commissioning of the Li
-ion battery
chargingstation
/charger
25
4.6.1
General view Li
-ion battery charging station
26
4.6.2
General view Li
-ion battery charger
26
4.6.3
Commissioning Li
-ion battery charging station/charger
27
5.
Technical data
28
5.1
Strapping
system 28-
29
5.2
Sealing head
29-
30
5.3
Li
-ion battery
31
5.4
Li
-ion battery - Charging station/charger
32
6.
Intended use
33
7.
Commissioning
34
7.1
Li
-ion battery-charging station/charger
34
7.2
Charging the Li
-ion battery 34-
36
7.3
Setting strap width at the sealing head
37
7.4
Switching on the strapping system
38
7.5
Setting the date and time
39-
40
7.6
Setting strap tension range at the sealing head
41
7.7
Setting strap tension at the sealing head
42-
43
7.8
Setting mode of operation at the sealing head
44-
45
7.9
Select favourite
45
7.10
Setting welding time
46
7.11
Changing strap coil
47-
55
7.12
Setting pallet width
56
8.
Operation
57
8.1
Strapping
57-
61
8.2
Tensioning and sealing of pallets above 70 cm height
62-
65
8.3
Sealing control
66
8.4
Tensioning and sealing pallets below 70 cm height with
ErgoPack standard Tool
-Lift 67-
69
9.
Risks
70-
73
9.1
Emergency
information
73
9.1.1
First aid measures
73
9.1.2
Firefighting
measures
74

UK (Li)-6-
10.
Service and repair
75
10.1
Cleaning the
ChainLance
75
10.2
Replacing the
ChainLance 76-
80
10.3
Replacing the reversing sledge
81-
83
10.4
Replacing individual chain links
84
10.5
Replacing the length adjusting belt
85-
86
10.6
Changing the sealing head
87-
89
10.7
Changing the control box joystick unit
90-
94
10.8
Changing the control box display unit
95-
96
10.9
Changing the motor
97-
100
10.10
Cleaning/replacing the tension wheel at the
sealing head
101-
102
10.11
Cleaning/replacing the tooth plate at the sealing head
102
10.12
Replacing the cutter at the sealing head
103
10.13
Li
-ion Battery Error Messages and cleaning
104
10.14
Li
-ion Charging Station/Charger Error messages and
cleaning
105
11.
Software Updates
106
-
108
12.
Service Partner
109
13.
Personal protective equipment
110
14.
General safety warnings for power tools
111
-
114

The operation in these instructions is explained by using the
ErgoPack 726X-Li as an example.
All points in these instructions referring to the operation of the
sealing head are not applicable as far as the “ErgoPack 700X-Li” is
concerned.
These operating instructions are valid for the following models:
ErgoPack 700X-Li
Strapping system with electrical drive, electronically controlled via
joystick, without sealing head
ErgoPack 713X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
9-13mm and a maximum tension force of 1200N
ErgoPack 726X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
12-16mm and a maximum tension force of 2500N
ErgoPack 745X-Li
Strapping system with electrical drive, electronically controlled via
joystick, with a sealing head for strap width of
15-19mm and a maximum tension force of 4500N
1. Validity of the operating instructions
UK (Li)-7-

2. General
After having parked the strapping system you have to lock up the
brakes of the two guide rolls (Fig.1a) on the strap side to avoid that the
system is rolling away accidentally.
Fig. 1
The strapping system can be pushed in an upright position with the
two hand grips (Fig.1). For pushing it you must release the brakes of the
two guide rolls on the strap side (Fig.1a).
2.2 Parking the strapping system
2.1 Moving the strapping system
Operating instructions
Guide roll with
parking brake
Handles
Fig. 1a
UK (Li)-8-

1,10 m
0,30 m
2.3 Work area space requirement
2.4 Environmental conditions
The strapping system is only to be used in a covered dry area,
otherwise the risk of an electric shock can not be ruled out.
The ambient temperature during operation must not exceed 50°C and
not fall below 0°C.
For the strapping system, an electrically conductive floor is
recommended.
Fig. 2
For a safe operation while strapping, the system has to be positioned
correctly in front of the pallet. Therefore, a free area of at least 1,10 m
width in front of the pallet to be strapped is required.
UK (Li)-9-

2.5 Energy supply Li-ion charger/battery
*standard strapping:
Battery pack: 100 charging and discharging cycles
Tape: 13mm PET (full strap coil)
Sealing head: 726X, tension force 900N without setting the SOFT
tension mode, welding time 2nd range
Pallet: pallet width 0,8 m, pallet height 1,15 m
Strapping speed: fast
Room temperature: 20°C
Li-ion charger wide range charger
Opertating voltage: 100-240 V
50/60 Hz
Rated power consumption: up to approx. 650W
Charging current (nominal): up to 10A
Li-ion battery
Weight: approx. 5,0 kg
Charging time: approx. 3,5 hours
Voltage (nominal): 36,3 V
Capacity (nominal): 24,15 Ah
Working temperatur range: 0°C to 40°C
Numbers of strappings: Up to 1200 strappings with
standard strapping*
Service life: approx. 80% residual capacity after
approx. 1000 charging cycles
UK (Li)-10-

Physical or chemical materials injurious to health have not been used
for manufacturing the strapping system.
Concerning the waste disposal, valid national rules and regulations have
to be considered. Take care about disposing packaging, the product
itself and parts accordingly.
2.6 Notes on environmental protection
Fig. 3
2.6.1 Disposal of the Li-ion battery
Do not dispose of the Li-ion battery in household waste. It must be
disposed of properly and in an environmentally friendly manner by a
disposal company. Disposal may vary from region to region or may be
subject to country-specific regulations. To avoid short circuits, discharge
the battery completely and tape the terminals with adhesive tape.
If the rechargeable battery is not disposed of properly, it may cause a
fire and leakage of substances that are hazardous to health and the
environment.
UK (Li)-11-

2.7 Notes on transport
2.7.1 Shipping the Li-ion battery pack
The Li-ion battery is considered dangerous goods and may only be
packed and shipped by trained persons. Please contact your ErgoPack
service partner in this regard.
2.7.2 Transporting the Li-ion battery on the road
Private users may transport the battery on the road without any
restrictions.
Commercial users or third parties carrying out transport must observe
the relevant dangerous goods requirements for lithium-ion batteries.
UK (Li)-12-

2.8 Meaning of warning symbols,
presentation conventions
General
warning sign
Warning of explosion and fire caused by short
circuit,
overheating or other electrical/mechanical misuse
Warning
against laser radiation
Warning
of crushing hazards
No open flame or high heat. Danger of explosion and fire.
Do not operate for persons with pacemakers
or
implanted defibrillators.
Compliant with the relevant European directives
Symbol for lithium
-ion batteries
(contains recyclable material)
2.8.1 Explanation of symbols
UK (Li)-13-

Warning!
Marks a hazard with moderate risk.
If not avoided, it can result in death or serious injury.
Caution!
Marks a hazard with a minor risk.
If not avoided, it can result in a minor or moderate injury.
Attention!
Marks a situation to be considered.
If not considered, it can lead to material damage or poor
operating results.
Note!
Marks useful, additional information.
Do not dispose of in household waste
Follow
instructions
2.8.2 Explanation of the saftey representation
UK (Li)-14-

These operating instructions will help you to understand the strapping
system and how to use it according to regulations. The operating
instructions contain important notes on how to use the strapping
system safely, properly and economically.
Adhering to the notes helps you to avoid dangers, repairs and down
times and also increases the reliability and life span of the strapping
system.
3. Recommendations for protective
measures
In addition to the operating instructions and the rules in the country
and place of use for the prevention of accidents, the recognized special
rules for working safely and according to proper and professional
standards also have to be respected.
In order to protect the strapping system against unauthorized access, it
is recommended to remove the key from the main switch and remove
the Li-ion battery from the strapping system.
The key should be kept safe from unauthorized access.
Note!
The operating instructions must be available at the place where the
strapping system is used (below the sliding window, Fig. 1).
Before using the strapping system for the first time, the operating
instructions have to be read, understood and used by everybody who
works with the system. These works include operation, maintenance
and repair!
See chapter 13 and chapter 14.
UK (Li)-15-

•Check the plug and the cable before each use and have them
replaced by a specialist if they are damaged.
•The charger is intended only for the batteries supplied with the
strapping system. Do not charge any batteries from other
manufacturers, use original spare parts only.
•Protect the charger and Li-ion battery against moisture; operate
them in dry rooms only.
•Do not open the Li-ion battery and protect it from shock, heat and
fire. Danger of explosion!
•Store batteries in a dry frost-proof place. The ambient temperature
must not exceed +60°C and must not fall below -20°C.
•Damaged batteries may not be reused and must be disposed of
properly.
3.1 Safety regulations for battery and
charger
Note!
•Keep the connection plug of the charger and the ErgoPack system
away from non-related objects and dirt.
Lithium-ion batteries can e.g. drop, explode and burn if handled
improperly. Observe the safety instructions point 3.1 to 3.1.6 to
minimise the risk.
UK (Li)-16-

3.1.1 General safety instructions for Li-ion batteries
•Remove the battery from the strapping system before transporting
or storing it. There is a risk of injury if the system is activated
unintentionally.
•Only operate the battery and accessories when they are in perfect
condition.
•Do not use a defective or damaged battery.
•Only use batteries that are approved for your systems (original
ErgoPack battery).
•Persons with reduced physical, sensory or mental capabilities or lack
of experience and knowledge must not use the battery and charger
unless they are supervised or instructed to do so by a person
responsible for their safety.
•Do not short-circuit the battery.
•Do not subject the battery to mechanical shocks.
•Do not open or disassemble the battery.
•Avoid large temperature changes.
•Protect the battery from heat above 60 °C and fire. Excessive
temperatures can cause liquid to leak from the battery and damage
the battery casing. Avoid contact with the liquid.
•Do not immerse the battery in liquids.
•Do not use the battery with a defective connection cable or
defective contacts.
•For disposal of the battery, see chapter 2.6.
3.1.2 General safety instructions Charger
•Check the charger housing, cables and plugs for damage (e.g.
cracks, changes to the metal surfaces on the plugs or deformation)
before using it. Do not use the charger if it is damaged.
•Only connect the charger to suitable mains sockets.
•Do not open the charger, reach inside the charger with tools or
insert anything into the charger.
UK (Li)-17-

3.1.4 Safety instructions for cleaning the battery and charger
•Keep the battery and contacts clean and dry. Clean dirty contacts
with a dry cloth.
•Do not clean the battery with solvents (i.e. thinner, alcohol, oil,
corrosion protection) or cleaning agents.
•Do not clean the battery with a water jet, high-pressure cleaner or
steam cleaner.
•Keep the charger clean and dry. Disconnect all plugs before
cleaning the charger. Clean the charger with a dry or at most damp
cloth.
3.1.3 Safety instructions for charging
•Read the instructions for the charger before charging.
•Operate the charger only in enclosed spaces that are ventilated, dry
and dust-free. Do not cover the unit.
•Make sure that the charging current and voltage are suitable for
your battery. You will find this information on the type plates or in
the documentation supplied.
•Charge the battery before use.
•Only charge Li-ion batteries. Do not charge lead-acid, NiCd, NiMh
or non-rechargeable batteries.
•Supervise the battery and charger during a charge.
•Do not charge overheated batteries. Stop charging if the battery
becomes too hot (>60°C). The battery must be cooled down to
ambient temperature before charging. If there is a smell or smoke or
if the battery is too hot to touch, stop charging immediately and
contact the battery manufacturer.
•After charging is complete, disconnect the mains plug and the
charging plug.
UK (Li)-18-

3.1.5 Safety instructions for storing the Li-ion battery pack
•Remove the battery from the strapping system or disconnect it from
the charger when not in use.
•Store the battery in a dry, well-ventilated place away from flames
and food.
•Do not store the battery near heating appliances and protect it from
direct sunlight.
•Do not store the battery near hot or flammable objects. There is a
risk of explosion.
•Keep small metal objects away from the battery. Danger of short
circuit.
•Temperature: -20 to 60 °C
3.1.6 Safety instructions for implant users
•For technical reasons, electromagnetic (non-ionising) radiation is
generated at the electrical cables. Implant carriers must not be in
the direct vicinity of the radiation.
UK (Li)-19-

4.1 Design
Control panel
Safety cutter
Strap brake
Control display
Sealing head
Sliding window with safety switch
Operating instructions
Tool-Lift
Covering of battery box
Fig. 6
Fig. 5
Fig. 7
Fig. 4
4. Description
UK (Li)-20-