Interpack ET xtreme Series User manual

1 R05
ET xtreme®
STANDARD TAPE HEAD
Serial Numbers UH230T, UH430T

2 R05

3 R05
TABLE OF CONTENTS
Section 1 HHHTUTUTUTable Of ContentsUUUTTTHHH--------------------------------------------- 3
Section 2 HHHTUTUTUTechnical AssistanceUUUTTTHHH----------------------------------------- 4
Section 3 HHHTUTUTUWarrantyUUUTTTHHH--------------------------------------------------------- 5
Section 4 HHHTUTUTUDescription Of Tape HeadUUUTTTHHH---------------------------------- 6
Section 5 HHHTUTUTUSafety IssuesUUUTTTHHH--------------------------------------------------- 7
Section 6 HHHTUTUTUSpecificationsUUUTTTHHH--------------------------------------------------- 10
HHHTUTUTUTape Head DimensionsUUUTTTHHH-------------------------------------- 10
HHHTUTUTUTape Head ComponentsUUUTTTHHH-------------------------------------11
Operating Conditions -----------------------------------------12
HTUTape Head SpecificationsUUUTTTHHH------------------------------------12
HHHTUTUTUInstallation In Other MachineryUUUTTTHHH-----------------------------13
Section 7 HHHTUTUTUSet Up ProceduresUUUTTTHHH-------------------------------------------- 14
Receiving and Handling--------------------------------------14
HHHTUTUTU Mounting AdaptersUUUTTTHHH-------------------------------------------- 15
HHHTUTUTUTape LoadingUUUTTTHHH--------------------------------------------------- 16
HHHTUTUT UTape ThreadingUUUTTTHHH------------------------------------------------ 17
Tape Centering -------------------------------------------------19
HHHTUTUT UTape Leg Length AdjustmentUUUTTTHHH------------------------------ 21
HHHTUTUTU One Way Clutched Roller AdjustmentUUUTTTHHH------------------- 22
HHHTUTUTU Main Spring AdjustmentUUUTTTHHH------------------------------------- 22
HHHSection 8 HHHTUTUTUTroubleshootingUUUTTTHHH------------------------------------------------ 25
Section 9 HHHTUTUTURecommended Spare Parts ListUUUTTTHHH--------------------------- 28
Section 10 HHHTUTUTUPreventive MaintenanceUUUTTTHHH------------------------------------- 30
HHHTUTUTUKnife Blade ReplacementUUUTTTHHH----------------------------------- 30
HHHTUTUTUOiler Pad LubricationUUUTTTHHH----------------------------------------- 31
HHHTUTUTUUrethane Tucking Roller ReplacementUUUTTTHHH------------------ 32 HHHTUTUTU
Spring ReplacementsUUUTTTHHH---------------------------------------- 33
HHHTUTUTUWipe Down Brush ReplacementUUUTTTHHH-------------------------- 40
HHHTUTUTU Schedule Of Preventive MaintenanceUUUTTTHHH------------------- 41
Section 11 HHHTUTUTUAppendix A-Illustrations And Parts ListsUUUTTTHHH---------------- 42
HHH

4 R05
TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model ET xtreme®Series Tape Head you ordered. It has been set up and
tested in our factory with Intertape brand tapes. If any problems occur when setting up or
operating this equipment, please contact the authorized distributor from where you purchased
this item.
If contact with the authorized distributor is not possible, Interpack Technical Support is
available. Should you need to contact Interpack Technical Support, please have the Tape
Head’s model number and serial number on hand. This information can be found on the
label affixed to the Cover Frame of the Tape Head. Interpack Technical Support is available
during normal business hours 8:30 a.m. to 5:00 p.m. (Eastern Time).
Tel: [phone] Option 3
If you have a technical question that does not require an immediate response, you may
contact Interpack by fax.
Fax: [phone]
Technical support may also be contacted via email at the address below:
Email: [e-mail]
Replacement Parts
Order parts by part number, item description and quantity required. Replacement parts are
available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:

5 R05
WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of
merchantability, the implied warranty of fitness for a particular purpose, and any implied
warranty arising out of a course of dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following
warranties:
1. The ET xtreme® Tape Heads' blades, springs and tucking rollers will be free from all defects for a
period of ninety (90) days.
2. All other ET xtreme® Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after
delivery.
4. Drive Belts will be free from defects for ninety (90) days after delivery.
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components will be free from defects for one (1) year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and
Intertape's and the seller's sole obligation shall be, at Intertype’s option, to repair or replace
the part, provided the defective part is returned immediately to Intertape's factory or an
authorized service station designated by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is
received or Intertape is notified of the problem no later than five (5) calendar days after the
warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its
option, will replace the equipment or refund the purchase price. Intertape shall have no
obligation to install the repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired
or replacement part. Intertape shall have no obligation to repair or replace (1) those parts
failing due to: operator misuse, carelessness, or due to any accidental cause other than
equipment failure, or (2) parts.
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper
installation or abnormal conditions such as temperature, moisture, dirt or corrosive matter,
etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities or
operator error.
3. Failure due to operations above the rated capacities, or in any other improper manner,
either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an authorized
representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In
this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special,
incidental or consequential damages based upon breach of warranty, breach of contract,
negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be
changed only by written agreement signed by authorized officers of Intertape and seller.

6 R05
DESCRIPTION OF TAPE HEAD
Figure 4-1
The Intertape ET xtreme® Family of Tape Heads are designed to apply Intertape brand pressure
sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated
cartons.
The ET xtreme® can be configured into all Interpack case sealers.
This ET xtreme® is also designed to upgrade most competitive case sealers. Interpack can provide
a variety of adaptor kits to install this tape head into most case sealers.

7 R05
SAFETY ISSUES
There is a safety label used on all Interpack Tape Heads. This label is placed on the Tape Head
knife guard to warn operators and service personnel of the sharp cutting edge of the blade.
Please read the label and the following safety precautions before using the Tape Head.
✓Read this manual for other important safety operating and service information.
✓Only trained personnel are to operate and service Tape Head.
✓Wear safety glasses.
✓Shut off power to machine before adjusting.
✓Unplug electrical power before servicing.
✓All covers and guards must be in place before operating.
✓Stay clear of moving parts which can shear and cut.
✓Never operate the Tape Heads with the Knife Guard removed.
✓Turn electrical supply off before servicing the Tape Heads, including tape loading
and threading.
Note: Should any of the safety labels placed on the Tape Head be damaged
or destroyed, replacements are available.

8 R05
SAFETY ISSUES
The illustrated label shown in Figure 5-1 is
attached to the Knife Guard. The label
warns operators and service personnel of
the very sharp blade. The guard shall only
be removed when the torsion spring or the
guard itself are being replaced.
Should the tape head be operated without
blade guard, user voids all warranty
implied, the manufacturer bears no
responsibility for the consequences.
Tape head shall never be serviced while
mounted in a machine.
Figure 5-1
Label on Figure 5-2 is visible on carton
sealing machine.
Figure 5-2
While the tape head is processing cartons,
or it is in motion, keep your hands away
(Figure 5-3).
Figure 5-3

9 R05
SAFETY ISSUES
The illustrated label shown in Figure 5-4 is attached to the operator side plate of each tape
head. The label provides operators and service personnel the proper method of threading a
new roll of tape through the tape head.
More detailed information is provided in the “Set Up Procedures” portion of this manual.
Turn air and electrical supplies off before servicing the tape heads.
Figure 5-4

10 R05
SPECIFICATIONS
UUUTape Head Dimensions
Figure 6-1

11 R05
SPECIFICATIONS
UUU
Tape Head Components
Figure 6-2

12 R05
SPECIFICATIONS
UUU
Operating Conditions
Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean, dry cartons.
Note: The ET xtreme®Standard Tape Head CAN be washed down with mild
Detergent (soap).
UUUTape Head Specifications
1) General
Use Intertape brand Pressure Sensitive Sealing Tape.
2) Tape Width
For ET xtreme®2” (48mm) models:
1 ½ to 2 inch wide tape (36 to 48 mm).
For ET xtreme®3” (72mm) models:
2 ½ to 3 inch wide tape (60 to 72mm).
3) Tape Roll Diameter
Maximum of 16 inches (405 mm) on a 3-inch (76.86 mm) diameter core.
(Accommodates all Intertape brand film tape machine roll lengths).
4) Tape Application Leg Length –Standard
2 ¾” ± ⅛” (70 ± 3mm).
5) Tape Application Leg Length –Optional
The tape leg length can be adjusted from:
2 inches to 3 inches (50 mm to 76 mm).
6) Tape Head Weight
ET xtreme®2” Tape Head weighs 9 lbs. (4 kg.).
ET xtreme®3” Tape Head weighs 9.9 lbs. (4.5 kg.).
7) Operating Speed
For use with line speeds up to 140 ft/min maximum.
UU PLEASE NOTEUUU: A stronger main spring may be necessary to process cases at
140 ft/ min. Void filled cases should not be processed with the stronger main
spring.

13 R05
SPECIFICATIONS
UUUInstallation of ET xtreme®tape heads in Other Machinery
This tape head can be used to upgrade case sealers provided by other manufacturers. It can
be mounted in upper, lower, or horizontally positions. For installation of tape heads on non–
IPG branded machines, contact your distributor or technical support (see pg. 4) for required
mounting adaptors. For expedited service, please have machine model and serial number on
hand.
1) The case must be positively propelled through the case sealer taking into
account any void fills, overfills, stability factors or weight factors.
2) Verify the case sizes which will be processed through the case sealer. Installing
Interpack ET xtreme®tape heads to process very short cases may cause the
tape heads to collide with each other.
3) If a flight bar or lug drive system propels the case, ensure that these devices
provide proper clearance and do not contact any portion of the tape head.
4) Ascertain that the proper adapter kits have been ordered and received with the
tape head.

14 R05
SET-UP PROCEDURES
UUUReceiving and Handling
All contents must be verified upon reception. The following items are included with each tape
head.
DESCRIPTION
UH 230T
2” WIDE
UH 430T
3” WIDE
Main Tape Head assembly
1
1
SS SHCS ¼ - 20 x ⅜” (part no. UF0599)
4
4
Mounting adaptors (part no. ADA15)
4
-
Mounting adaptors (part no. ADA10)
4
4
Mounting adaptors (part no. ADA03)
-
4
SS Main spring (part no. UPH1091)
1
1
SS Ext. Main spring (part no. UPH0910)
1
1
Knife arm spring (part no. UPH7427)
1
1
Operational manual & parts list
1
1
Note: After unpacking the Tape Head, look for any damage that may have occurred
during shipping. Should the Tape Head be damaged, file a claim with the
transport company and notify your Intertape representative.

15 R05
SET-UP PROCEDURES
WARNING! TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD
FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE
HEADS OR TO LOAD TAPE.IF POWER CORDS ARE NOT DISCONNECTED,
SEVERE INJURY TO PERSONNEL COULD RESULT.
UUUMounting Adapters
ET xtreme®Tape Heads require Mounting Adapter Hardware to install in any case sealer or
case erector. If your Tape Heads are pre-installed in your Interpack case sealer or case
erector, you do not need to follow any instructions from this section. If your tape heads will be
installed in any other brand machinery, please review these general guidelines plus any
additional instructions included with your ET xtreme®tape head.
Location Of Mounting Adapter Holes
Cover Plate Side
Figure 7-1
Main Plate Side
Figure 7-2
Examples Of Mounting Hardware
There are four (4) mounting holes on the main
and cover plates of the tape head. These are
used to install various mounting adaptors.
Examples of these mounting adapters are:
1. Internal and external threaded nuts.
2. Mounting Bars.
3. Threaded Spacers.
Figure 7-3

16 R05
SET-UP PROCEDURES
UUTape Loading
The ET xtreme®is designed to accommodate “2 inch”(48mm) wide tape rolls, while the ET
xtreme®/3" accommodates “3 inch”(72mm) wide rolls.
1. Place the tape head onto a sturdy, flat surface.
2. Move the Peel Off Roller away from the mandrel. if you need help to keep Peel Off
arm away, latch the friction washer temporarily.
3. Push the roll of tape onto the mandrel with the adhesive side facing away from the
peel Off Roller (refer to Threading Diagram on Figure 5-4 under Tape Threading
section in this manual) until the core sits against the mandrel flange. The hooked red
sprag should latch onto the tape core. While removing the tape, this should be
pressed down to free the tape.
4. Loosen friction washer and turn the Peel Off Arm against the tape roll.
Figure 7-4
Adhesive Side
Peel Off Roller
Tape Roll
Friction Washer

17 R05
SET-UP PROCEDURES
WARNING!THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP.USE CAUTION
WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID
PERSONNEL INJURY.
Tape Threading Preparation
Threading the tape in the Tape Head does not require any special tools.
Pull approximately twelve (12) inches of tape from the roll and fold in half
lengthwise, adhesive side to adhesive side. This allows you to thread the tape
without it adhering to the guide and clutch rollers inside the Tape Head.
12
Figure 7-5

18 R05
SET-UP PROCEDURES
Refer to Figures 7-6 & 7-7 for visual assistance of the following tape threading.
1. First thread the tape tail over the Peel Off Roller.
2. Continue to thread the tape over and around the “knurled” Clutch Roller.
3. Then pass the tape up and over the “smooth” Guide Roller.
4. Continue threading the tape over and behind the final “knurled” Guide Rollers.
5. Thread the tape through the cut-out provided in the Tape Guide Shoe and pull the tape
through to the front of the Application Roller, ensuring that the tape is retained in the
tape guide shoe.
6. Cut off the folded tape.
7. Replace the Tape Head to its initial position in the machine.
Adhesive
Side
Guide
Roller
Clutch
Roller
Application
Roller
Figure 7-6
Figure 7-7

19 R05
SET-UP PROCEDURES
UUTape Centring
If the tape is not centered as it travels through the tape shoe guide, the tape mandrel can be
adjusted in or out to correct this.
Loosen the M18 inverse jam nut on the rear of
the mandrel as shown in Figure 7-8. with a 10
mm allen key. (Turn it counterclockwise to
unlock it.)
Adjust the shaft in or out as required using a
flathead screwdriver as illustrated in Figure 7-
9. When the tape is centered, tighten the jam
nut.
Note: One full turn will result in 1mm tape
deplacement.
Figure 7-9
Figure 7-8
10mm
HEX KEY
JAM NUT

20 R05
SPRAG
NOTCH
SET-UP PROCEDURES
UUUCentring 36mm(1 ½”) & 60mm(2 ½”) Tapes
If the tape is not a standard size, the tape mandrel hub will need a Spacer Ring to center the
tape.
Spacer Ring part # is UPH7435. Use the Spacer rings for the 36mm(1 ½”) tape on a 2”
mandrel hub and the 60mm(2 ½”) tape on a 3” mandrel hub.
1. Position the Spacer Ring in front of the mandrel hub in a way that the notches of the
Spacer Ring will align with the Sprags on the mandrel hub as shown in Figure 7-10.
2. Push the Spacer Ring all the way on the mandrel hub as shown in Figure 7-11.
3. It will take a second Spacer Ring to sandwich the tape roll into position.
Figure 7-11
Figure 7-10
SPACER RING