Inventus Power PROTRXion M-24V80-TRX User manual

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+1 877.423.4242
Inventus Power, Inc.
1200 Internationale Parkway
Woodridge, IL 60517
Designed & Manufactured by
PROTRXion™
Battery User Manual
M-24V80-TRX
M-24V90-TRX
M-36V80-TRX
M-48V60-TRX

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PROTRXion™ Battery User Manual
Applicable Models
Document Information
Environmental Regulations
The battery pack is compliant with the following environmental regulations:
• EU Directive 2002/95/EC for Restriction of Hazardous Substances (RoHS)
• EU Directive 2006/66/EC on batteries and accumulators and waste batteries and accumulators
• EU Directive 1907/2006 on the Registration Evaluation Authorization and Restriction of
Chemicals (REACH)
• Management Methods for Controlling Pollution Caused by Electronic Information Products
Regulation (China RoHS)
Model Part No. (CANopen)
M-24V80-TRX (w/ heater) 58571-002
M-24V90-TRX (w/ heater) 57481-002
M-36V80-TRX (w/ heater) 58946-201
M-48V60-TRX (w/ heater) 58560-202
M-48V60-TRX (w/ heater)
European Market Only 59092-201
M-24V80-TRX (w/out heater) 58571-005
M-24V90-TRX (w/out heater) 57481-003
M-48V60-TRX (w/out heater) 58560-601
Release Date Revision Scope of Change
2022-07-21 V2.0 Version 2 Release

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PROTRXion™ Battery User Manual
DOCUMENT NOTICE: The information contained in this manual is the property of Inventus Power
and is subject to change without notice. Inventus Power reserves the right to make changes in
the design of its products or components as progress in engineering and manufacturing may
warrant. It is the customer’s responsibility to satisfy itself as to whether the information contained
herein is adequate and sucient for a user’s particular use. It is the further responsibility of
each user to ensure that all applications of Inventus Power products are appropriate and safe
based on conditions anticipated or encountered during use. This document does not create
any additional obligation for Inventus Power and does not constitute additional warranties and
representations.
Technical Support: For any issues, please email [e-mail]
Inventus Power® and PROTRXion™ are trademarks of Inventus Power.
Copyright© 2021 Inventus Power All rights reserved.
Please read all contents of this User’s Manual prior to the installation
of Inventus Power PROTRXion™ Batteries.
CANOpen Controller Area Network Bus communication CCCV Constant Current Constant Voltage
J1939 Higher-layer CANbus protocol for data logging OTC Over Temperature Charging
OCV Over Charge Voltage OTD Over Temperature Discharging
AFE Analog Front End TCO Thermal Cuto
BMS Battery Management System SOT Safety Over Temperature
CC Constant Current SOC State of Charge
CID Current Interrupt Device OCV Open Circuit Voltage
COV Cell Over Voltage RT Room Temperature
DOD Depth of Discharge Ah Ampere Hour
OCC Over Current Charge CUV Charge Under Voltage
LED Light Emitting Diode
Abbreviations

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Contents
Abbreviations ................................................................................................................................ 3
Safety Information ....................................................................................................................... 5
Personal Protective Equipment / Installation Tools ........................................................... 6
Unboxing the Battery .................................................................................................................. 6
Mechanical Features .................................................................................................................... 7
Battery Serial Number Format ................................................................................................. 7
Product Dimensions .................................................................................................................... 7
Wake-Up & Ship Mode ................................................................................................................ 8
Selecting Power Cables .............................................................................................................. 9
Communication Cables ............................................................................................................... 9
Selecting a Battery Charger .................................................................................................... 10
Connecting the Battery ............................................................................................................. 11
Battery Terminal Torque Rating .............................................................................................. 11
Module Configuration ................................................................................................................ 12
Communications .......................................................................................................................... 13
Pin Definition ............................................................................................................................... 14
Battery Modes............................................................................................................................... 15
Battery State of Charge Indicator .......................................................................................... 16
Heater Operation ......................................................................................................................... 16
Disconnecting the Battery ........................................................................................................ 17
Battery Specifications ................................................................................................................ 17
Battery Performance Data ........................................................................................................ 18
Maintenance, Storage, and Disposal ..................................................................................... 20
Transporting Lithium-ion Batteries ........................................................................................ 21
Emergency and First Aid Procedures ................................................................................... 23
Troubleshooting ......................................................................................................................... 24
Serial Number Record ............................................................................................................... 25
Warranty Violations ................................................................................................................... 26
Recycling ...................................................................................................................................... 27
Technical Support ...................................................................................................................... 27

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DO DO NOT
Symbol Definition
Important safety information will follow.
DO NOT dispose of battery in fire.
RECYCLE! Battery may require recycling in accordance with local laws. Regardless,
recycling is encouraged. Contact local regulatory authorities for more information.
DO NOT include battery with lead acid battery recycling.
DO NOT dispose of battery in the trash.
Shock Hazard - Labels may be located on or inside the equipment to alert people that
dangerous voltage may be present.
Burn Hazard - Labels may be located on or inside the equipment to alert people that
surface temperature may be dangerous.
• Always wear proper personal protective
equipment
• All installation should be performed by a
qualified service technician
• Use only insulative tools required for
assembly
• Dispose of the battery properly in
accordance with local, state, and federal
regulations
• Extinguish any flames with a carbon
dioxide, dry- powder fire extinguisher, and
cover with copious amounts of water
• Do not use with other types of batteries
connected with the PROTRXion™ products
• Do not short circuit the battery terminals
• Do not operate or store the battery beyond
the operating limits
• Do not over-charge or over-discharge the
battery
• Do not crush, puncture, or drop the battery
• Do not immerse battery in water
• Do not burn or expose battery to fire
• Do not charge battery near flammable
materials, liquids, and surfaces
• Do not alter, disassemble, modify, or open
battery
• Do not wear jewelry (i.e. rings, watches,
bracelets, necklaces) when handling or
working near the battery
• Do not lift battery by the terminal cables
• Do not operate if battery has been damaged
in any way during shipping
Safety Information

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Personal Protective Equipment / Installation Tools
Before installation or maintenance of your batteries, the following equipment
is required:
• Rubber gloves
• Safety goggles or other eye protection
• Insulated Torque Wrench / Philips Screwdriver
• Voltmeter
Unboxing the Battery
Before You Start
Please read all the safety and warranty information provided in this document prior to installing
and/or operating the battery.
IMPORTANT: Remove all jewelry or other metallic objects from your hands and
body during the installation and removal of the battery packs and peripherals.
What’s in the Box?
• Inventus Power PROTRXion™ battery
• UNDOT 38.2 / IATA approved packaging
• QR Code Slip to access manuals, datasheets, and more supporting documents
• Signal connector dust covers (pre-installed on battery)
• Terminal bolts (pre-installed on battery)
• Protective battery terminal covers
Note: All power and signal cables must be purchased seperately.
Unpacking
• If possible, do not discard the packaging. This packaging is designed for the safe transporta-
tion of lithium-ion batteries compliant with gloabl shipping regulations and can be reused if
the battery must be transported to a new location.
Visual Inspection
• Please inspect each battery carefully. Report any damage from shipping to Inventus Power
immediately.

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Specification M-24V80-TRX M-24V90-TRX M-36V80-TRX M-48V60-TRX
Length 346 ± 2.0mm
Width 178 ± 2.0mm
Height 258 ± 2.0mm
# Description
1Negative Terminal
2Signal Connector #1
3Signal Connector #2
4Positive Terminal
5Battery State of Charge Indicator
6Retractable Pull Handle
Mechanical Features
M-24V80-TRX / M-24V90-TRX / M-36V80-TRX / M-48V60-TRX
Battery Serial Number Format
FF Factory Location (TJ: Tijuana, Mexico; QX: QingXi, China)
XXXXXXXX Work Order Number (8 digits)
SSSSS Battery Serial Number (00001-65535)
YYYYMMDD Mfg Date (Year, Month, and Day)
Product Dimensions
5 61 2 4
3

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Wake-Up & Ship Mode
Press the SOC button
for 5 seconds
TO WAKE UP THE BATTERY
TO PLACE IN SHIP MODE
We recommend to place the battery
in Ship Mode when it is not used to
prevent self-consumption current
drain and extend storage life.
Press the SOC button
for 20 seconds
Pin 1
Pin 5
VINTLK
Pin 4
VGND
Pin 3
VWAKE
Battery can also receive a wake up signal
from the signal connector by shorting
pin 4 (VGND) to pin 5 (VINTLK) to wake
up battery from Ship Mode.
Wake-Up
Connect pins 4 & 5
to exit Ship Mode
12 3 4 5 6 7 8

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Selecting Power Cables
Choose the appropriate power cable size based on the system load requirements. Cables are
rated at ambient temperature of 30°C (86°F) per the table below. When connected in parallel
configuration, it is preferable for all cables to be the same length size.
Communication Cables
If your application requires communication, please connect a CAN cable to the battery signal
connector and respective system or chargers.
Copper Wire Gauge (AWG) Metric Wire Cross-Section (mm2) Ampacity (A)
14 2.081 20
12 3.309 25
10 5.261 30
8 8.366 50
6 13.302 65
4 21.151 85
3 26.671 100
2 33.632 115
1 42.409 130
0 (1/0) 53.460 150
00 (2/0) 67.400 175
Item Mfg Part No. Cable Length Where to Purchase
Pack to Host T4161120008-001 0.5 meter (1.64') Digikey
Pack to Pack M12A08MR-12AMR-SBA05 0.5 meter (1.64') Digikey

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Selecting a Battery Charger
Many types of lead acid chargers are compatible with our PROTRXion™ batteries and safely
charge in temperature ranges as shown in the table below. The charger maximum voltage out-
put should match the maximum charge voltage of the battery system and should not exceed
constant voltage as shown in the table below. It is recommended to charge the battery prior to
installation. Consult with Inventus Power for recommendation on selecting a battery charger.
After the charger has been selected, first connect the (-) terminal to the battery, then the (+)
terminal. Once the terminals have been connected, connect the CAN communication to the
battery to optimize the charger performance (preferred chargers recommended by Inventus
Power).
Charge Voltage / Current
Float Charge Voltage
Charger Current
Max charge current rate will vary depending on ambient temperature and battery state of charge.
Charging above the recommended current rate may impact the battery cycle life. For more de-
tailed information on charging profile, please discuss with Inventus Techincal Support.
When choosing an intelligent charger, please discuss with Inventus Technical Support on suitable
o-the-shelf charger solutions.
Model M-24V80-TRX M-24V90-TRX M-36V80-TRX M-48V60-TRX
Charge Voltage 28.0 VDC 28.0 VDC 41.0 VDC 58.1 VDC
Charge Current 40A (0.5C) 45A (0.5C) 26.4A (0.33C) 18A (0.3C)
Max Charge Current 80A (1.0C) 90A (1.0C) 40A (0.5C) 20A (0.33C)
Charge Temperature
(without heater)
0°C to 55°C
(32°F to 131°F)
0°C to 45°C
(32°F to 113°F)
Charge Temperature
(with heater)
-35°C to 55°C
(-31°F to 131°F)
-35°C to 45°C
(-31°F to 113°F)
Model M-24V80-TRX M-24V90-TRX M-36V80-TRX M-48V60-TRX
Float Voltage 27.6 VDC 27.6 VDC 41.0 VDC N/A