Inventus Power PROTRXion M-24V80-TRX User manual

PROTRXion™
Battery User Guide
inventuspower.com
+1 877.423.4242
Inventus Power, Inc.
1200 Internationale Parkway
Woodridge, IL 60517
Designed & Manufactured by
Model Part No. (CANopen) Part No. (J1939)
M-24V80-TRX 03-58571-202
07-58571-202
03-58571-201
07-58571-201
M-24V80-TRX (w/ heater) 03-58571-002
07-58571-002
03-58571-001
07-58571-001
M-24V90-TRX 03-57481-202
07-57481-202
03-57481-201
07-57481-201
M-24V90-TRX (w/ heater) 03-57481-002
07-57481-002
03-57481-001
07-57481-001
M-24V60-TRX 03-58692-103
07-58692- 103
03-58692-101
07-58692- 101
M-24V60-TRX (w/ heater) 03-58692-302
07-58692-302 N /A
M-48V60-TRX 03-58560-402
07-58560-402
03-58560-401
07-58560-401
M-48V60-TRX (w/ heater) 03-58560-202
07-58560-202
03-58560-201
07-58560-201

PROTRXion™ Series Battery User Guide
2
Please read all contents of this User’s Guide prior to the installation
of Inventus Power PROTRXion™ Batteries.
Copyright© 2020 Inventus Power All rights reserved.
User Guide – Rev 1.0
DOCUMENT NOTICE: The information contained in this manual is the property of Inventus Power and is subject to
change without notice. Inventus Power reserves the right to make changes in the design of its products or components
as progress in engineering and manufacturing may warrant. It is the customer’s responsibility to satisfy itself as to
whether the information contained herein is adequate and sufficient for a user’s particular use. It is the further
responsibility of each user to ensure that all applications of Inventus Power products are appropriate and safe based
on conditions anticipated or encountered during use. This document does not create any additional obligation for
Inventus Power and does not constitute additional warranties and representations.
Inventus Power® and PROTRXion™ are trademarks of Inventus Power.
Customer Support: For any issues, please email tech_support@inventuspower.com
Release Date Revision Scope of Change Author
2020M09D1 V1.0 1st Release Tom Nguyen, William Tenorio
Abbreviations
CANOpen
Controller Area Network Bus communication
CCCV
Constant Current Constant Voltage
J1939
Higher-layer CANbus protocol for data logging
OTC
Over Temperature Charging
OCV
Over Charge Voltage
OTD
Over Temperature Discharging
AFE
Analog Front End
TCO
Thermal Cutoff
BMS
Battery Management System
SOT
Safety Over Temperature
CC
Constant Current
SOC
State of Charge
CID
Current Interrupt Device
OCV
Open Circuit Voltage
COV
Cell Over Voltage
RT
Room Temperature
DOD
Depth of Discharge
Ah
Ampere Hour
OCC
Over Current Charge
CUV
Charge Under Voltage
LED
Light Emitting Diode

PROTRXion™ Series Battery User Guide
3
Contents
Abbreviations.................................................................................................................................................2
Product Overview ..........................................................................................................................................4
Safety Information .........................................................................................................................................5
Personal Protective Equipment / Installation Tools .................................................................................... 6
Battery Installation ........................................................................................................................................7
Product Specification..................................................................................................................................10
Selecting a Battery Charger........................................................................................................................15
Maintenance, Storage, and Disposal.......................................................................................................... 15
Troubleshooting ..........................................................................................................................................18
Warranty Violations .....................................................................................................................................19
Recycling .....................................................................................................................................................19
Service..........................................................................................................................................................19

PROTRXion™ Series Battery User Guide
4
Product Overview
The Inventus Power PROTRXion™ is a proprietary modular battery system featuring an Intelligent Battery Management
System (BMS) that offers optimal safety protection for over/under-voltage, over charge/discharge current, short circuit and
over/under temperature conditions for all harsh environments. This product provides incredible reliability, long cycle-life,
and efficiency to maximize your power, performance, and runtime.
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
Please record both the serial number and date of purchase and store this in a safe place for future reference.

PROTRXion™ Series Battery User Guide
5
Safety Information
DOs DO NOTs
Always wear proper personal protective equipment. Do not use with other types of batteries connected with the
PROTRXion products.
All installation should be performed by a qualified service
technician. Do not short circuit the battery terminals.
Use only insulative tools required for assembly. Do not operate or store the battery beyond the operating limits.
Charge the battery prior to installation. Do not over-charge or over-discharge the battery.
Dispose of the battery properly in accordance with local, state,
and federal regulations.
Do not crush, puncture, or drop the battery.
Extinguish any flames with a carbon dioxide, dry- powder fire
extinguisher, and cover with copious amounts of water. Do not immerse battery in water.
Consult with Inventus for recommended smart chargers to use
with battery. Do not burn or expose battery to fire.
Do not charge battery near flammable materials, liquids, and
surfaces
Do not alter, disassemble, modify, or open battery.
Do not wear rings, watches, bracelets, or necklaces when
handling or working near battery.
Do not lift battery by the terminal cables.
Do not operate if battery has been damaged in any way during
shipping.
Symbol Definition
Important safety information will follow.
DO NOT dispose of battery in fire.
RECYCLE! Battery may require recycling in accordance with local laws. Regardless, recycling is
encouraged. Contact local regulatory authorities for more information. DO NOT include battery with
lead acid battery recycling.
DO NOT dispose of battery in the trash.
Shock Hazard - Labels may be located on or inside the equipment to alert people that dangerous
voltage may be present.
Burn Hazard - Labels may be located on or inside the equipment to alert people that surface
temperature may be dangerous.

PROTRXion™ Series Battery User Guide
6
Emergency and First Aid Procedures
Emergency Procedures for a Smoking Battery
•
If a battery begins to smoke or melt, remove charging source immediately.
•
If possible, move the battery to a well-ventilated area, preferably outside.
•
Submerse in water or douse with copious amounts of water.
First Aid Procedures for Human Contact/Exposure to Battery Content
In the event of exposure to battery contents, the following could occur:
•
Vapor or mist could irritate eyes, mucous membranes and/or respiratory tract
•
Irritation to eyes and skin
•
Exposure can cause nausea, dizziness or headache.
In case of contact with the battery’s electrolyte:
•
Immediately flush eyes with copious amounts of water for at least 15 minutes
•
Assure adequate flushing of the eyes by separating the eyelids with fingers
•
Flush skin with water
•
Remove and wash contaminated clothing promptly
•
If inhaled, remove oneself to fresh air
•
If swallowed, wash out mouth with water
•
If not breathing or having difficulty breathing, seek first aid
Personal Protective Equipment / Installation Tools
Before installation or maintenance of your batteries, the following equipment are required:
•Rubber gloves
•Safety goggles or other eye protection
•Insulated Torque Wrench / Philips Screwdriver
•Voltmeter

PROTRXion™ Series Battery User Guide
7
Battery Installation
Before You Start
Please read all the safety and warranty information provided in this document prior to installing and/or operating the
battery.
IMPORTANT: Remove all jewelry or other metallic objects from your hands and body during
the installation and removal of the battery packs and peripherals.
PROTRXion batteries should be professionally installed and handled. Please contact Inventus Power Technical Support
(tech_support@inventuspower.com) for a free consultation if you have any questions about the handling, operation or
safe use of this battery before proceeding further.
Unpacking
•
If possible, do not discard the packaging, both the cardboard box and interior inserts for the battery. This
packaging is specifically designed for the safe transportation per the approved IATA regulations and can be
used if the battery must be transported to a new location. (In case new packaging is required, please contact
Inventus Power Support for proper packaging instructions).
•
Remove the protective battery terminal covers from the terminals. Retain these covers in the event that you
need to remove or move the battery at some future time.
Visual Inspection
•
Please inspect each battery carefully. Report any damage from shipping to Inventus Power
immediately.
Installation Requirements
•
With exception of M-24V60-TRX, do not connect other batteries in series. Connecting in series exceeds
the voltage limit of the integrated protection circuitry, leaving the module without critical safety features
such as over-voltage and over-temperature protection. (Special applications may require factory
application consultation)
•
Remove jewelry and other metal objects from your hands and body during installation of the battery.
•
Do not install PROTRXion Battery where liquid is likely to contact battery terminals or signal communication
ports.

PROTRXion™ Series Battery User Guide
8
Connecting the Battery
CAUTION: Failure to follow proper connection sequence can damage the battery and void the
warranty.
•
Remove power to the vehicle/device prior to installation of the PROTRXion battery.
•
Remove all other batteries from the system prior to replacing them with PROTRXion batteries.
•
Attach the negative cable from the device to the negative terminal on the battery.
•
Attach the positive cable from the device to the positive terminal on the battery.
•
Attach the signal communications cable (M12 SIGNAL CONNECTOR) if needed.
•
If the battery charger is integrated with the device drawing power from the PROTRXion battery, then please
follow manufacturers recommended sequence for each battery connection.
•
Please contact Inventus Technical Support if the system requires more than 10 batteries.
Model Terminal Type Wrench Size Torque (Nm)
M-24V60-TRX ISO M8 x 1.25 x 16mm Threaded Hole 13mm 15 to 18
M-24V80-TRX
M-24V90-TRX
M-48V60-TRX
ISO M8 x 1.25 x 16mm Threaded Hole (Negative Terminal) 13mm
15 to 18
ISO M10 x 1.25 x 20mm Threaded Hole (Positive Terminal) 17mm 20 to 23
CAUTION: When using bolts to engage the battery’s threaded holes, use the appropriate number
of flat and lock washers to allow for as much thread engagement as possible without bottoming
out the bolt. Over-tightening battery terminal bolts could result in damage to battery terminals.
Under- tightening battery terminals could result in excessive heating of the terminals.

PROTRXion™ Series Battery User Guide
9
Module Configuration
Parallel connections: Connecting 2 or more batteries together to increase the capacity of the battery system. The
positive terminal of 1st battery is connected via jumper cable to the positive terminal of the 2nd battery. Use another set
of jumper cables with same wire gauge to connect the negative terminals of both batteries together. Use another set of
power cables with same wire gauge to connect the open positive and negative terminals from the 1st battery to the host
system until the desired capacity is reached.
Series connections (M-24V60-TRX only): Connecting 2 or more batteries together to increase the voltage of the
battery system. The negative terminal of 1st battery is connected via jumper cable to the positive terminal of the 2nd
battery. Use another set of power cables with same wire gauge to connect the open positive and negative terminals to
the host system until the desired voltage is reached.
Series/Parallel connections (M-24V60-TRX only): Connecting 2 or more batteries together to increase the voltage and
capacity of the battery system. Use a jumper cable to connect negative terminal of 1st battery to positive terminal of the
2nd battery to create initial series bank. Use jumper cable to connect negative terminal of 3rd battery to positive terminal
of 4th battery to create 2nd series bank. Use another set of jumper cables to connect the negative terminals of the 2nd
battery and 4th battery together. Repeat process for the positive terminals. Use another set of power cables with same
wire gauge to connect the open positive and negative terminals to the host system until the desired voltage and capacity
are reached.

PROTRXion™ Series Battery User Guide
10
Disconnecting the Battery
CAUTION: Failure to follow proper disconnection sequence can damage the battery and void
the warranty.
•
Power off the machine/device prior to the removal of the PROTRXion battery.
•
If the battery charger is integrated with the device drawing power from the PROTRXion battery, then please
follow manufacturers recommended sequence for battery disconnect.
•
Disconnect the communications cable (M12 SIGNAL CONNECTOR) if one is attached.
•
Disconnect the positive cable from the positive terminal on the battery.
•
Disconnect the negative cable from the negative terminal on the battery.
Product Specification
Battery Specifications
Specification
M-24V60-TRX
M-24V80-TRX
M-24V90-TRX
M-48V60-TRX
Cell Chemistry Lithium Iron
Phosphate
Lithium Iron
Phosphate
Lithium Iron
Phosphate
Nickel
Manganese Cobalt
Voltage 25.6V / 28.8V 25.6V / 28.8V 25.6V / 28.8V 50.8V / 58V
Energy 1.5kWh / 60Ah 2.0kWh / 80Ah 2.3kWh / 90Ah 3.0kWh / 60Ah
Continuous Current
(per module)
75A 80A 90A 60A
Peak Pulse Discharge
(@ 25°C)
240 Amps < 10secs
200 Amps < 10secs 200 Amps < 10secs 140 Amps < 10secs
Cycle Life
(@ 25°C)
3,000 @ 80% DoD 3,000 @ 80% DoD 4,000 @ 80% DoD 2,000 @ 80% DoD
Charge Operating
Temperature
0°C to +45°C 0°C to +45°C 0°C to +45°C 0°C to +45°C
Charge Operating
Temperature (w/ heater)
-20°C to +45°C -20°C to +45°C -20°C to +45°C -20°C to +45°C
Discharge Operating
Temperature
-20°C to +55°C -20°C to +55°C -20°C to +55°C -20°C to +55°C
Discharge Operating
Temperature (w/ heater)
-30°C to +55°C -30°C to +55°C -30°C to +55°C -30°C to +55°C
Operating Humidity 5% to 95% 5% to 95% 5% to 95% 5% to 95%
Scalability Series: 2 max
Parallel: 15 max
Parallel: 15 max Parallel: 15 max Parallel: 10 max
Weight 18.2kg (40lbs) 20.5kg (45.2lbs) 21kg (47lbs) 18.7kg (41.1lbs)
Communication J1939 / CANopen J1939 / CANopen J1939 / CANopen J1939 / CANopen
Certifications
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62619, ECE R100.2
CE, RoHS, WEEE

PROTRXion™ Series Battery User Guide
11
1 42 3
5
1 42 3
6
5
Mechanical Features
Figure 1. M-24V80-TRX / M-24V90-TRX / M-48V60-TRX
Figure 2. M-24V60-TRX
Product Dimensions
Specification M-24V60-TRX M-24V80-TRX M-24V90-TRX M-48V60-TRX
Length 297.0 ± 2.0mm 346 ± 2.0mm 346 ± 2.0mm 346 ± 2.0mm
Width 175.5 ±1.5mm 178 ± 2.0mm 178 ± 2.0mm 178 ± 2.0mm
Height 228.0 ± 2.0mm 258 ± 2.0mm 258 ± 2.0mm 258 ± 2.0mm
Callout # Description
1 Negative Terminal
2 Signal Connector #1
3 Signal Connector #2
4 Positive Terminal
5 Battery State of Charge Indicator
6 Retractable Pull Handle
Callout # Description
1 Negative Terminal
2 Signal Connector #1
3 Signal Connector #2
4 Positive Terminal
5 Battery State of Charge Indicator

PROTRXion™ Series Battery User Guide
12
Battery Identifier Format
Battery Identifier format – FFXXXXXXXXSSSSSYYYYMMDD
FF = Factory Location (TJ: Tijuana, MX; QX: QingXi, CN)
XXXXXXXX = Work Order Number (8 digits)
SSSSS = Battery Serial Number (00001-65535)
YYYYMMDD = Mfg Date (YEAR, MONTH, AND DAY)
Restart each manufacture date
Communications
•
Each PROTRXion battery uses two female Tyco Electronics M12 connectors to support signal
communication with the host system.
•
Communications are disabled until the battery is awakened by the charger applying a charge voltage.
•
Voltage, current, temperature, capacity, cycle count, state of charge, and fault codes can be read from the
battery using CANopen or J1939 communication.
•
A signal interface is used as the communication interface between the battery and a connected device.
Figure 2 –TE Connector P/N: T4131012081-000
Table 6 – Pin Definition (M-24V80-TRX / M-24V90-TRX)
Pin # Symbol Description
1
VCANH
CAN High for communication to the vehicle/machine
2
VCANL
CAN Low for communication to the vehicle/machine
3
WAKE
Wake up input pin – active low to enable Discharging
4
VGND
Pack signal ground used to pull Wake up and Interlock low
5
VINTLK
Interlock input pin – active low to enable charging
6
VCANH_BATT
CAN High for module to module communications
7
VCANL_BATT
CAN Low for module to module communications
8
VSUPPLY_24V
Unregulated 24V output

PROTRXion™ Series Battery User Guide
13
Table 7 – Pin Definition (M-24V60-TRX)
Pin # Symbol Description
1
VCANH
CAN High for communication to the vehicle/machine
2
VCANL
CAN Low for communication to the vehicle/machine
3
WAKE
Wake up input pin – active low to enable discharging.
4
VGND
Pack signal ground used to pull Wake up and Interlock low.
5
VINTLK
Interlock input pin – active low to enable charging.
6
Reserved
-
7
VCANL_BATT
CAN Low for module to module communications
8
VCANH_BATT
CAN High for module to module communications
Table 8 – Pin Definition (M-48V60-TRX)
Pin # Symbol Description
1
VCANH
CAN High for communication to the vehicle/machine
2
VCANL
CAN Low for communication to the vehicle/machine
3
WAKE
Wake up input pin – active low to enable Discharging.
4
VGND
Pack signal ground used to pull Wake up and Interlock low.
5
VINTLK
Interlock input pin – active low to enable charging.
6
BATT_OUT
BATT_OUT supply (15V, <15mA current limit).
7
VCANL_BATT
CAN Low for module to module communications
8
VCANH_BATT
CAN High for module to module communications
If in doubt, please consult with Inventus Power Technical Support (tech_support@inventuspower.com) on further
instructions on the signal cable connections to the host system.
Wake-up
When the pack arrives, it is in Ship Mode. To exit Ship Mode, tie interlock to ground pin. Follow these steps:
1. Remove power to the vehicle/device prior to installation of the PROTRXion battery.
2. For the M12 TE signal connector, connect pin 4 (VGND) to pin 5 (VINTK) with appropriate M12 mating connector to
wake up battery from Ship Mode.

PROTRXion™ Series Battery User Guide
14
Mode Selection
Machine Mode Wake up Interlock Mode Name Description Module Mode
1 Off
(High or Hi-z)
Off
(High or Hi-z) Off Sleep,
MOSFET’s open Sleep
2 Off
(High or Hi-z)
On
(Low) Charge Discharge prevented,
MOSFET’s closed Normal (Charge)
3 On
(Low)
On
(Low) Charge Discharge prevented,
MOSFET’s closed Normal (Charge)
4 On
(Low)
Off
(High or Hi-z) Discharge Discharge allowed,
MOSFET’s closed Normal (Discharge)
Battery State of Charge Indicator
There are (5) LED’s and one button on each module to be used for SOC and fault indication. To the far left is the button
followed by the LED’s to the right as shown in the figure below. The LED’s will capable of representing a range for the
remaining SOC. The LED’s will remain lit for 5 seconds after the button is pressed before turning off unless the SOC is
10% or less than the first LED will blink on and off for 10 seconds. The LED’s will come on when the following conditions
are detected:
LED INDICATOR STATUS BATTERY SOC
81 – 100%
61 – 80%
41 – 60%
21 – 40%
11 – 20%
1 to 10%

PROTRXion™ Series Battery User Guide
15
Heater Operation
The PROTRXion batteries have an optional heater for each module for using during cold weather operation. The heater
power will be drawn from charger during charge mode and from the cells during discharge mode. Always connect the
charger to make sure the batteries can support operation of the battery heaters and recharge the batteries as needed.
For Charging: If the ambient temperature reaches below 5°C (41°F), the battery heater will activate to support charge
mode until the battery pack temperature reaches above 15°C (59°F).
For Discharging: If the ambient temperature reaches below -10°C (14°F), the battery heater will activate to support
discharge mode until the battery pack temperature reaches above -5°C (23°F).
The battery heaters will not operate when ambient temperature is below -22°F (-30°C).
Selecting a Battery Charger
Many types of existing lead acid chargers are compatible with our PROTRXion batteries. These can safely charge
between -20°C to 45°C (-4°F to 113°F). However, at temperatures below 0°C (32°F) the charge current must be reduced
until the temperature is >0ºC (32ºF).
Charger Voltage: The charger maximum voltage output should match the maximum charge voltage of the battery system
and should not exceed constant voltage of 28VDC.
Charger Current: The recommend charge current is 0.5C rate. The PROTRXion modules may be charged at higher C
rates however this may impact the battery cycle life.
When choosing an intelligent charger, please discuss with Inventus Technical Support on suitable off-the-shelf charger
solutions.
Maintenance, Storage, and Disposal
Maintenance Charging
The PROTRXion can be stored in an environment with temperatures between -20°C and +45°C and between 5% and 95%
relative humidity, non-condensing. For long storage periods at 25°C, charge the battery every two years. For temperatures
above 45°C, charge the battery annually.
Battery Case Visual Inspection
Please perform regular visual inspections of the battery case. If the battery case is found to have dents, discoloration, or
appears to be damaged in any way, DISCONTINUE USE IMMEDIATELY. Please contact Inventus Power for assistance
with evaluating the product for continued usability.
Voltage Checking
The voltage of the battery can be monitored during normal operation or as part of standard tests performed periodically to
assess the health of the battery. If you find the battery voltage under 16V at room temperature, the battery has been over-
discharged or is self-discharging due to some defect/parasitic load. Discontinue use until the fault can be corrected and
the battery can be recharged.

PROTRXion™ Series Battery User Guide
16
Battery Storage
•Battery should be stored between 30-50% SOC.
•Store in an open, well ventilated, and dry area <30°C for maximum life.
•Do not expose the battery to extreme temperature or sunlight over 55°C (131°F).
•Do not expose the battery to direct sunlight or moisture and/or precipitation
•Handle each battery carefully to avoid sharp impacts or extreme pressure on the case.
•Do not store a fully discharged battery. Recharge battery after every use.
Minimum Temperature
Maximum Temperature
Duration
-20°C (-4°F)
45°C (113°F)
1 month
-20°C (-4°F) 35°C (95°F) 3 months
0°C (32°F) 25°C (77°F) 24 months
Transporting Lithium-ion Batteries
This section discusses the regulations governing the transportation of lithium-ion cells and batteries both within the United
States and internationally. You should read and understand all relevant regulations discussed in this section before
shipping Inventus Power PROTRXion™ batteries.
Lithium batteries are classified as Class 9 when transporting by air or ground. When shipping by air, all lithium batteries
are required to have a 30% state of charge or less. Lithium batteries with capacity greater than 300 Wh and exceed 30kg
(66lbs), are considered Class 9 when shipping by ground. For more information on shipping Lithium Batteries, please see
your freight carrier’s requirements.
NOTE: The regulations discussed in this manual apply to lithium-ion cells and batteries. Once the Inventus Power
PROTRXion battery is integrated into a host system, the host may be subject to additional transportation regulations that
require additional certification testing. Since Inventus Power cannot anticipate every possible configuration and application,
you must verify that your system integrated with our PROTRXion battery system is compliant with all local ordinances and
regulations.
Transporting Batteries for Installation
•
Place the battery terminal protective caps on the battery terminals prior to removing the battery from its current
location, to prevent accidental shorts or arcing from occurring if a terminal touches a metal object.
•
Battery handle must be in the close position prior to assembly.
•
Avoid heavy vibration during transportation.
•
Avoid throwing, dropping, rolling and excessive stacking during loading and transportation.
•
Make sure that all cables and external connectors are disconnected and properly removed from the battery
prior to transporting it.
•
Do not hang or hook battery handle with sharp device or at one corner only.

PROTRXion™ Series Battery User Guide
17
Transporting Battery to a Different Location
If the battery needs to be shipped to a different location or sent back to Inventus Power for any reason:
1.
Disconnect all cables, both power and communications from the batteries. (reference section
“Disconnecting the Battery” for proper disconnection procedure)
2.
Place the protective caps on the battery terminals prior to removing the battery from its current location, to
prevent accidental shorts or arcing from occurring if a terminal touches a metal object.
3.
All large Lithium Ion batteries are considered “Dangerous Goods” by the US Department of Transportation, and
as a result, transporting them by common carrier (whether by ground or by air) requires compliance with UN
DOT regulations UN3480, Class 9 - “Dangerous Goods”.
4.
Pack the batteries in “Dangerous Goods” certified boxes and packaging materials as specified by the
Department of Transportation (DOT). The packaging must protect the contents from reasonable handling
damage and prevent short circuits from taking place. Ideally, one would use the original box if it’s still in
good condition.
5.
The package should be prepared for shipment and shipping documents should be signed by an individual
who is certified to handle and prepare the paperwork and products that have been designated as
“Dangerous Goods” for shipment.
IMPORTANT: Each PROTRXion battery is shipped in a specially designed box to provide
maximum protection for the contents. We strongly recommend that you save this box and use
it whenever you need to transport or ship the battery. Please follow all local laws/regulations
regarding the shipment of Lithium-Ion batteries.
Following UN and DOT Regulations
Failure to comply with UN and DOT regulations while transporting Class 9 Hazardous Materials (Dangerous Goods) may
result in substantial civil and criminal penalties.
Environmental Regulations
The battery pack is compliant with the following environmental regulations:
•
EU Directive 2002/95/EC for Restriction of Hazardous Substances (RoHS)
•
EU Directive 2006/66/EC on batteries and accumulators and waste batteries and accumulators
•
EU Directive 1907/2006 on the Registration Evaluation Authorization and Restriction of Chemicals (REACH)
•
Management Methods for Controlling Pollution Caused by Electronic Information Products
Regulation (China RoHS)

PROTRXion™ Series Battery User Guide
18
Troubleshooting
Despite the high reliability of the PROTRXion battery, you may encounter situations where the battery module does not
operate as expected. These situations are typically the result of misuse, abuse or a non-optimal operating or storage
environment. If the battery is not operating correctly, you will need to perform the following troubleshooting procedures to
fix the issue.
Fault ID
LED Status
Description of Fault
Fix
F0
Over-temperature (cells) Wait for temperature to drop into acceptable operating
range
F1
Over-temperature (BMS) Wait for temperature to drop into acceptable operating
range
F2
Under-temperature
(charge)
Wait for temperature to drop into acceptable operating
range
F3
Over-current (recoverable)
If charging, power cycle charger; replace charger if
problem persists.
If discharging, battery will resume operation after
discharge has been stopped.
F4
Over-current (permanent
fault) Disconnect and replace battery.
F5
Short-circuit Check all connection point to battery system.
F6
Cell under-voltage during
discharge only Recharge battery.
F7
Cell over-voltage during
charge only (primary)
Discharge battery down to 20% SOC and then recharge
battery.
F8
Cell over-voltage during
charge only (secondary) Disconnect and replace battery.
F9
Safety under-voltage Recharge battery.
F10
Cell pre-charge fault Power cycle charger and replace charger if problem
persists.
F11
Charge fault Power cycle charger and replace charger if problem
persists.
F12
Under-temperature
(discharge)
Wait for temperature to rise into acceptable operational
range.
F13
Miscellaneous fault Power cycle battery. R
eplace battery if problem persists.
F14
Pre-discharge
Enable the battery without load and check if fault goes
away. If fault is not present, reconnect to system. If fault
persists, disconnect and replace battery.
F15
Permanent fault Disconnect and replace battery.

PROTRXion™ Series Battery User Guide
19
Warranty Violations
CAUTION: Performing any of the following actions will immediately void your warranty on the
product and could lead to a potentially dangerous situation
1. Breaking the lid and exposing the circuit boards and battery assemblies.
2. Incorrect battery wiring and/or installation a. Verify polarity at all connections with a standard voltmeter
3. Operating the battery in an environment where the temperature exceeds the specified limits.
4. Modifying or tampering with the TE M12 connector and communication interface and internal data logging
functions.
5. Connecting PROTRXion battery in series configuration, except for M-24V60-TRX model.
6. Incorrect battery bank sizing.
7. Incorrect battery wiring and/or installation.
8. Verify polarity at all connections with a standard voltmeter (1) before energizing the system and (2) on batteries
with threaded connections, before switching the built-in circuit breaker to the “ON” position.
9. Pairing the battery with incompatible equipment. Use of accessories not recommended or sold by the
manufacturer may result in a risk of fire, electric shock, or injury to persons and will Void the Warranty.
10. Exceeding the maximum continuous discharge rate or charge rate can damage and void the PROTRXion battery.
Inventus does NOT cover product damage caused by mishandling or improper use per the Installation Manual, Integration
Guides and Warranty, exposure to liquids, impacts from falling objects or being dropped, or attempts to repair the battery
by any party other than Inventus.
The complete list of Warranty Exclusions is included in the Inventus Power Battery Warranty document:
If you believe that in the course of using the PROTRXion battery, you will conflict with any of the above listed conditions
or any other safety precautions listed in this manual, please DO NOT proceed any further. Contact Inventus Power
immediately for guidance and information.
Recycling
Inventus Power batteries are recyclable and should not be disposed of as household or landfill waste. Do not incinerate or
dispose of the battery. Return end-of-life or defective batteries to your nearest recycling center as per the appropriate local
regulations. For information about recycling, please visit the Rechargeable Battery Recycling Corporation website at:
www.call2recycle.org/
The EPA classifies spent batteries as “universal wastes” instead of “dangerous goods.” The shipping requirements for
universal wastes are available at the EPA website at: www.epa.gov
Service
For customer service contact us toll-free at +1.877.423.4242 or tech_support@inventuspower.com
Other manuals for PROTRXion M-24V80-TRX
3
This manual suits for next models
31
Table of contents
Other Inventus Power Camera Accessories manuals