Inventus Power PROTRXion M-24V80-TRX User manual

PROTRXion™
Battery User Guide
inventuspower.com
[email protected]
+1 877.423.4242
Inventus Power, Inc.
1200 Internationale Parkway
Woodridge, IL 60517
Designed & Manufactured by
Model Part No. (CANopen) Part No. (J1939)
M-24V80-TRX 03-58571-202
07-58571-202
03-58571-201
07-58571-201
M-24V80-TRX (w/ heater) 03-58571-002
07-58571-002
03-58571-001
07-58571-001
M-24V90-TRX 03-57481-202
07-57481-202
03-57481-201
07-57481-201
M-24V90-TRX (w/ heater) 03-57481-002
07-57481-002
03-57481-001
07-57481-001
M-24V60-TRX 03-58692-103
07-58692- 103
03-58692-101
07-58692- 101
M-24V60-TRX (w/ heater) 03-58692-302
07-58692-302 N /A
M-48V60-TRX 03-58560-402
07-58560-402
03-58560-401
07-58560-401
M-48V60-TRX (w/ heater) 03-58560-202
07-58560-202
03-58560-201
07-58560-201

PROTRXion™ Series Battery User Guide
2
Please read all contents of this User’s Guide prior to the installation
of Inventus Power PROTRXion™ Batteries.
Copyright© 2020 Inventus Power All rights reserved.
User Guide – Rev 1.0
DOCUMENT NOTICE: The information contained in this manual is the property of Inventus Power and is subject to
change without notice. Inventus Power reserves the right to make changes in the design of its products or components
as progress in engineering and manufacturing may warrant. It is the customer’s responsibility to satisfy itself as to
whether the information contained herein is adequate and sufficient for a user’s particular use. It is the further
responsibility of each user to ensure that all applications of Inventus Power products are appropriate and safe based
on conditions anticipated or encountered during use. This document does not create any additional obligation for
Inventus Power and does not constitute additional warranties and representations.
Inventus Power® and PROTRXion™ are trademarks of Inventus Power.
Customer Support: For any issues, please email [e-mail]
Release Date Revision Scope of Change Author
2020M09D1 V1.0 1st Release Tom Nguyen, William Tenorio
Abbreviations
CANOpen
Controller Area Network Bus communication
CCCV
Constant Current Constant Voltage
J1939
Higher-layer CANbus protocol for data logging
OTC
Over Temperature Charging
OCV
Over Charge Voltage
OTD
Over Temperature Discharging
AFE
Analog Front End
TCO
Thermal Cutoff
BMS
Battery Management System
SOT
Safety Over Temperature
CC
Constant Current
SOC
State of Charge
CID
Current Interrupt Device
OCV
Open Circuit Voltage
COV
Cell Over Voltage
RT
Room Temperature
DOD
Depth of Discharge
Ah
Ampere Hour
OCC
Over Current Charge
CUV
Charge Under Voltage
LED
Light Emitting Diode

PROTRXion™ Series Battery User Guide
3
Contents
Abbreviations.................................................................................................................................................2
Product Overview ..........................................................................................................................................4
Safety Information .........................................................................................................................................5
Personal Protective Equipment / Installation Tools .................................................................................... 6
Battery Installation ........................................................................................................................................7
Product Specification..................................................................................................................................10
Selecting a Battery Charger........................................................................................................................15
Maintenance, Storage, and Disposal.......................................................................................................... 15
Troubleshooting ..........................................................................................................................................18
Warranty Violations .....................................................................................................................................19
Recycling .....................................................................................................................................................19
Service..........................................................................................................................................................19

PROTRXion™ Series Battery User Guide
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Product Overview
The Inventus Power PROTRXion™ is a proprietary modular battery system featuring an Intelligent Battery Management
System (BMS) that offers optimal safety protection for over/under-voltage, over charge/discharge current, short circuit and
over/under temperature conditions for all harsh environments. This product provides incredible reliability, long cycle-life,
and efficiency to maximize your power, performance, and runtime.
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
SERIAL NUMBER __________________________________ DATE OF PURCHASE _____________________
Please record both the serial number and date of purchase and store this in a safe place for future reference.

PROTRXion™ Series Battery User Guide
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Safety Information
DOs DO NOTs
Always wear proper personal protective equipment. Do not use with other types of batteries connected with the
PROTRXion products.
All installation should be performed by a qualified service
technician. Do not short circuit the battery terminals.
Use only insulative tools required for assembly. Do not operate or store the battery beyond the operating limits.
Charge the battery prior to installation. Do not over-charge or over-discharge the battery.
Dispose of the battery properly in accordance with local, state,
and federal regulations.
Do not crush, puncture, or drop the battery.
Extinguish any flames with a carbon dioxide, dry- powder fire
extinguisher, and cover with copious amounts of water. Do not immerse battery in water.
Consult with Inventus for recommended smart chargers to use
with battery. Do not burn or expose battery to fire.
Do not charge battery near flammable materials, liquids, and
surfaces
Do not alter, disassemble, modify, or open battery.
Do not wear rings, watches, bracelets, or necklaces when
handling or working near battery.
Do not lift battery by the terminal cables.
Do not operate if battery has been damaged in any way during
shipping.
Symbol Definition
Important safety information will follow.
DO NOT dispose of battery in fire.
RECYCLE! Battery may require recycling in accordance with local laws. Regardless, recycling is
encouraged. Contact local regulatory authorities for more information. DO NOT include battery with
lead acid battery recycling.
DO NOT dispose of battery in the trash.
Shock Hazard - Labels may be located on or inside the equipment to alert people that dangerous
voltage may be present.
Burn Hazard - Labels may be located on or inside the equipment to alert people that surface
temperature may be dangerous.

PROTRXion™ Series Battery User Guide
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Emergency and First Aid Procedures
Emergency Procedures for a Smoking Battery
• If a battery begins to smoke or melt, remove charging source immediately.
• If possible, move the battery to a well-ventilated area, preferably outside.
• Submerse in water or douse with copious amounts of water.
First Aid Procedures for Human Contact/Exposure to Battery Content
In the event of exposure to battery contents, the following could occur:
• Vapor or mist could irritate eyes, mucous membranes and/or respiratory tract
• Irritation to eyes and skin
• Exposure can cause nausea, dizziness or headache.
In case of contact with the battery’s electrolyte:
• Immediately flush eyes with copious amounts of water for at least 15 minutes
• Assure adequate flushing of the eyes by separating the eyelids with fingers
• Flush skin with water
• Remove and wash contaminated clothing promptly
• If inhaled, remove oneself to fresh air
• If swallowed, wash out mouth with water
• If not breathing or having difficulty breathing, seek first aid
Personal Protective Equipment / Installation Tools
Before installation or maintenance of your batteries, the following equipment are required:
•Rubber gloves
•Safety goggles or other eye protection
•Insulated Torque Wrench / Philips Screwdriver
•Voltmeter

PROTRXion™ Series Battery User Guide
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Battery Installation
Before You Start
Please read all the safety and warranty information provided in this document prior to installing and/or operating the
battery.
IMPORTANT: Remove all jewelry or other metallic objects from your hands and body during
the installation and removal of the battery packs and peripherals.
PROTRXion batteries should be professionally installed and handled. Please contact Inventus Power Technical Support
([e-mail]) for a free consultation if you have any questions about the handling, operation or
safe use of this battery before proceeding further.
Unpacking
• If possible, do not discard the packaging, both the cardboard box and interior inserts for the battery. This
packaging is specifically designed for the safe transportation per the approved IATA regulations and can be
used if the battery must be transported to a new location. (In case new packaging is required, please contact
Inventus Power Support for proper packaging instructions).
• Remove the protective battery terminal covers from the terminals. Retain these covers in the event that you
need to remove or move the battery at some future time.
Visual Inspection
• Please inspect each battery carefully. Report any damage from shipping to Inventus Power
immediately.
Installation Requirements
• With exception of M-24V60-TRX, do not connect other batteries in series. Connecting in series exceeds
the voltage limit of the integrated protection circuitry, leaving the module without critical safety features
such as over-voltage and over-temperature protection. (Special applications may require factory
application consultation)
• Remove jewelry and other metal objects from your hands and body during installation of the battery.
• Do not install PROTRXion Battery where liquid is likely to contact battery terminals or signal communication
ports.

PROTRXion™ Series Battery User Guide
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Connecting the Battery
CAUTION: Failure to follow proper connection sequence can damage the battery and void the
warranty.
• Remove power to the vehicle/device prior to installation of the PROTRXion battery.
• Remove all other batteries from the system prior to replacing them with PROTRXion batteries.
• Attach the negative cable from the device to the negative terminal on the battery.
• Attach the positive cable from the device to the positive terminal on the battery.
• Attach the signal communications cable (M12 SIGNAL CONNECTOR) if needed.
• If the battery charger is integrated with the device drawing power from the PROTRXion battery, then please
follow manufacturers recommended sequence for each battery connection.
• Please contact Inventus Technical Support if the system requires more than 10 batteries.
Model Terminal Type Wrench Size Torque (Nm)
M-24V60-TRX ISO M8 x 1.25 x 16mm Threaded Hole 13mm 15 to 18
M-24V80-TRX
M-24V90-TRX
M-48V60-TRX
ISO M8 x 1.25 x 16mm Threaded Hole (Negative Terminal) 13mm
15 to 18
ISO M10 x 1.25 x 20mm Threaded Hole (Positive Terminal) 17mm 20 to 23
CAUTION: When using bolts to engage the battery’s threaded holes, use the appropriate number
of flat and lock washers to allow for as much thread engagement as possible without bottoming
out the bolt. Over-tightening battery terminal bolts could result in damage to battery terminals.
Under- tightening battery terminals could result in excessive heating of the terminals.

PROTRXion™ Series Battery User Guide
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Module Configuration
Parallel connections: Connecting 2 or more batteries together to increase the capacity of the battery system. The
positive terminal of 1st battery is connected via jumper cable to the positive terminal of the 2nd battery. Use another set
of jumper cables with same wire gauge to connect the negative terminals of both batteries together. Use another set of
power cables with same wire gauge to connect the open positive and negative terminals from the 1st battery to the host
system until the desired capacity is reached.
Series connections (M-24V60-TRX only): Connecting 2 or more batteries together to increase the voltage of the
battery system. The negative terminal of 1st battery is connected via jumper cable to the positive terminal of the 2nd
battery. Use another set of power cables with same wire gauge to connect the open positive and negative terminals to
the host system until the desired voltage is reached.
Series/Parallel connections (M-24V60-TRX only): Connecting 2 or more batteries together to increase the voltage and
capacity of the battery system. Use a jumper cable to connect negative terminal of 1st battery to positive terminal of the
2nd battery to create initial series bank. Use jumper cable to connect negative terminal of 3rd battery to positive terminal
of 4th battery to create 2nd series bank. Use another set of jumper cables to connect the negative terminals of the 2nd
battery and 4th battery together. Repeat process for the positive terminals. Use another set of power cables with same
wire gauge to connect the open positive and negative terminals to the host system until the desired voltage and capacity
are reached.

PROTRXion™ Series Battery User Guide
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Disconnecting the Battery
CAUTION: Failure to follow proper disconnection sequence can damage the battery and void
the warranty.
• Power off the machine/device prior to the removal of the PROTRXion battery.
• If the battery charger is integrated with the device drawing power from the PROTRXion battery, then please
follow manufacturers recommended sequence for battery disconnect.
• Disconnect the communications cable (M12 SIGNAL CONNECTOR) if one is attached.
• Disconnect the positive cable from the positive terminal on the battery.
• Disconnect the negative cable from the negative terminal on the battery.
Product Specification
Battery Specifications
Specification
M-24V60-TRX
M-24V80-TRX
M-24V90-TRX
M-48V60-TRX
Cell Chemistry Lithium Iron
Phosphate
Lithium Iron
Phosphate
Lithium Iron
Phosphate
Nickel
Manganese Cobalt
Voltage 25.6V / 28.8V 25.6V / 28.8V 25.6V / 28.8V 50.8V / 58V
Energy 1.5kWh / 60Ah 2.0kWh / 80Ah 2.3kWh / 90Ah 3.0kWh / 60Ah
Continuous Current
(per module)
75A 80A 90A 60A
Peak Pulse Discharge
(@ 25°C)
240 Amps < 10secs 200 Amps < 10secs 200 Amps < 10secs 140 Amps < 10secs
Cycle Life
(@ 25°C)
3,000 @ 80% DoD 3,000 @ 80% DoD 4,000 @ 80% DoD 2,000 @ 80% DoD
Charge Operating
Temperature
0°C to +45°C 0°C to +45°C 0°C to +45°C 0°C to +45°C
Charge Operating
Temperature (w/ heater)
-20°C to +45°C -20°C to +45°C -20°C to +45°C -20°C to +45°C
Discharge Operating
Temperature
-20°C to +55°C -20°C to +55°C -20°C to +55°C -20°C to +55°C
Discharge Operating
Temperature (w/ heater)
-30°C to +55°C -30°C to +55°C -30°C to +55°C -30°C to +55°C
Operating Humidity 5% to 95% 5% to 95% 5% to 95% 5% to 95%
Scalability Series: 2 max
Parallel: 15 max
Parallel: 15 max Parallel: 15 max Parallel: 10 max
Weight 18.2kg (40lbs) 20.5kg (45.2lbs) 21kg (47lbs) 18.7kg (41.1lbs)
Communication J1939 / CANopen J1939 / CANopen J1939 / CANopen J1939 / CANopen
Certifications
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62133, IEC62619
CE, RoHS, WEEE
UN38.3, FCC Class B
UL1642, UL2271
IEC62619, ECE R100.2
CE, RoHS, WEEE