Inventus Power PROTRXion M-48V60-TRX-HD User manual

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Inventus Power, Inc.
1200 Internationale Parkway
Woodridge, IL 60517
Designed & Manufactured by
PROTRXion™
Quick Start Guide
M-48V60-TRX-HD

2
PROTRXion™ Quick Start Guide
Applicable Models
Document Information
Inventus Power® and PROTRXion™ are trademarks of Inventus Power.
Copyright© 2023 Inventus Power All rights reserved.
Technical Support
If you have any technical questions regarding the PROTRXion™ battery, please contact our
technical support team at:
Phone: [phone]
E-mail: [e-mail]
Model Part No. (CANopen)
M-48V60-TRX-HD (w/ heater and 12V
regulated aux power) 59140-301
Release Date Revision Scope of Change
2023-02-23 V2.8 Minor edits to Version 2 release

3
Quick Start Guide
Please read the detailed User Manual first and refer to this guide as another quick resource.
Mechanical Features
Battery Terminal Torque Rating
Before installation or maintenance of your batteries, the following equipment
is required:
• Rubber gloves
• Safety goggles or other eye protection
• Insulated Torque Wrench / Philips Screwdriver
• Voltmeter
If in doubt, please consult with
Inventus Power Technical Support
([e-mail])
on further instructions on the signal
cable connections to the host system. Deutsch Plug Connector P/N:
DTM04-08PA
Deutsch Receptacle Connector P/N:
DTM06-08SA
5
1 2 4 6
3
# Description
1Negative Terminal
2Signal Connector Receptacle
3Signal Connector Plug
4Positive Terminal
5Battery State of Charge Indicator
6Retractable Pull Handle
Model Terminal Type Wrench
Size
Torque
(Nm)
M-48V60-TRX-HD
ISO M8 x 1.25 x 20mm Bolt (Negative Terminal) 13mm 17 ± 1
ISO M8 x 1.25 x 20mm Bolt (Positive Terminal) 13mm 17 ± 1

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Wake-Up & Ship Mode
Press the SOC button
for 5 seconds
TO WAKE UP THE BATTERY
TO PLACE IN SHIP MODE
We recommend to place the battery
in Ship Mode when it is not used to
prevent self-consumption current
drain and extend storage life.
Press the SOC button
for 20 seconds
Wake-Up
Connect pins 4 & 5
to exit Ship Mode
12 3 4 5 6 7 8
Power Cables
Power cables are not included with the battery unless a integration kit is purchased. Choose
the appropriate power cable size based on the system load requirements. When connected in
parallel configuration, it is preferable for all cables to be the same length and wire gauge. Refer
to ampacity table in User Manual when selecting power cables.
Communication Cables
f your application requires communication, please connect a CAN cable from the battery signal
connector to the respective system or chargers. Signal wires must be installed onto connector.
Pin 1
Pin 5
CHG_EN
Pin 4
GND
Pin 3
WAKE
Battery can also receive a wake
up signal from the signal con-
nector by shorting pin 4 (GND)
to pin 5 (CHG_EN) to wake up
battery from Ship Mode.
Item Mfg Part No. Where to Purchase
Plug Signal Connector Deutsch DTM04-08PA Digikey
Receptacle Signal Connector Deutsch DTM06-08SA Digikey

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Charging
Many types of lead acid chargers are compatible with our PROTRXion™ batteries and safely
charge in temperature ranges as shown in the table below. When choosing an intelligent char-
ger, please discuss with Inventus Technical Support on suitable o-the-shelf charger solutions.
Charger datasheets can be provided upon request.
Charge Voltage / Current
Pin Definition
Pin Definition (M-48V60-TRX-HD)
Note: CAN lines in the battery pack DO NOT have internal termination resistance. It is
recommended to properly terminate the system and battery CAN Bus lines following the CAN
Bus termination standards. For any technical questions about properly adding termination
resistance, please contact technical support at [e-mail].
Pin # Symbol Description
1SYS_VCANH CAN High for communication to the vehicle/machine
2SYS_VCANL CAN Low for communication to the vehicle/machine
3WAKE Wake up input pin – active low to enable discharging
4GND Pack signal ground used to pull Wake and Charge Enable low
5CHG_EN Charge enable input pin – active low to enable charging
6BATT_VCANH CAN High for module to module communications
7BATT_VCANL CAN Low for module to module communications
8AUX 12V regulated aux power supply -- 5A continuous max
Model M-48V60-TRX-HD
Charge Voltage 57.4 VDC
Charge Current 17A (0.28C)
Max Charge Current 38A (0.6C)
Charge Temperature
(without heater)
0°C to 45°C
(32°F to 113°F)
Charge Temperature
(with heater)
-35°C to 45°C
(-31°F to 113°F)

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Connecting the Battery
1. Remove power to the vehicle/device prior to installation of the PROTRXion™ battery.
2. Remove all other batteries from the system prior to replacing them with PROTRXion™
batteries.
3. Remove the protective battery terminal covers from the terminals. Retain these covers in
the event that you need to remove or move the battery at some future time.
4. Attach the negative cable from the device to the negative terminal on the battery.
5. Attach the positive cable from the device to the positive terminal on the battery.
6. Attach the signal communications cable (Deutsch DTM Series Connector) if needed.
7. If the battery charger is integrated with the device drawing power from the PROTRXion™
battery, then please follow manufacturers recommended sequence for each battery connection.
8. It is recommended to fully charge and fully discharge the battery system upon initial con-
nection to properly calibrate the SOC.
Please contact Inventus Technical Support if the system requires more than 10 batteries.
Parallel connections
The PROformance batteries can be connected in parallel to increase your energy requirements.
You may connect up to 10 batteries for the M-48V60-TRX-HD. These batteries cannot be con-
nected in series. Refer to wiring diagram below.
Single Install Parallel Connection
Signal Cable
(System) Pack (+)
Pack (-)
Signal Cable
(Pack to Pack)
Pack (-)Signal Cable
(System) Pack (+)

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Battery Modes
LED Status
Sleep Mode
Disconnect pins 3, 4 & 5
to put into Sleep Mode
Charge Mode
Connect pins 4 & 5
to enter Charge Mode
Discharge Mode
Connect pins 3 & 4
to enter Discharge Mode
12 3 4 5 6 7 8 12 34 5 6 7 8 12 34 5 6 7 8
Mode Name WAKE CHG_EN Action Mode Description
Sleep O
(Open)
O
(Open)
Disconnect pins 3, 4, and
5 to enter Sleep Mode
Low power mode,
MOSFETs open
Charge O
(Open)
On
(Low)
Connect pins 4 and 5 to
enable charging
Charge allowed*,
MOSFETs closed
Charge On
(Low)
On
(Low)
Connect pin 4 to pins 5
and 3 to enable charging
Charge allowed*,
MOSFETs closed
Discharge On
(Low)
O
(Open)
Connect pins 3 and 4 to
allow discharging
Discharge allowed**,
MOSFETs closed
Ship O
(Open) N /A Press the SOC button and hold for 20 sec
Low power mode,
MOSFETs open
Shutdown N /A N/A Apply charge voltage to
exit Shutdown
Lowest power mode,
MOSFETs open
LED Indicator Status SOC
80 – 100%
60 – 79%
40 – 59%
20 – 39%
10 – 19%
<10%