ipf electronic BY000002 User manual

MANUAL – Subject to alteration! Version: August 2022
Instruction manual
BY000002
IoT Gateway
I Monitoring and analyses of machines and processes
I Easy remote access & device updates
I Preventive maintenance
I Machine data acquisition
I High IT security
I DIN rail mounting
Version 1.0 / 25.08.2022
IoT gateway master module for
Industry 4.0 / IoT and IIoT

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Foreword
These operating instructions contain all the information you need for start-up and use of
the IoT gateway.
This manual is intended both for installers, programmers and testers who commission the
device themselves and connect it to other units (automation systems, mobile terminals,
personal computers, etc.), and for service and maintenance technicians who install
extensions or perform fault analyses.

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Table of contents
1 Legal notice ................................................................................................................................. 6
2 General instructions for use ...................................................................................................... 8
2.1 Scope of delivery ...................................................................................................................................................................................... 8
2.2 General instructions for use ................................................................................................................................................................... 8
2.3 Intended use ................................................................................................................................................................................................ 8
2.4 Safety requirements ................................................................................................................................................................................... 8
2.5 Network security ....................................................................................................................................................................................... 8
2.6 Disposal ......................................................................................................................................................................................................... 9
2.7 Service & Support ....................................................................................................................................................................................... 9
3 General product information .................................................................................................. 10
3.1 Intended use .............................................................................................................................................................................................10
3.2 Hardware - structure and interfaces ................................................................................................................................................11
3.3 LED display .................................................................................................................................................................................................12
3.3.1 LED device status (red-green) .............................................................................................................................................12
3.4 SIINEOS platform.......................................................................................................................................................................................12
4 Mounting .................................................................................................................................... 13
4.1 Mounting and dismounting the module to/from the mounting rail .......................................................................................13
5 Start-up ...................................................................................................................................... 14
5.1 Interfaces of the BY000002 ..............................................................................................................................................................14
5.1.1 CAN ................................................................................................................................................................................................14
5.1.2 RS485 ............................................................................................................................................................................................15
5.1.3 IO1 and IO2 ..................................................................................................................................................................................16
5.1.4 Power supply ..............................................................................................................................................................................17
5.1.5 Ethernet 1 and Ethernet 2 .......................................................................................................................................................17
5.1.6 USB .................................................................................................................................................................................................17
5.1.7 LED display...................................................................................................................................................................................18
5.2 BY000002 Connect to power supply..............................................................................................................................................18
6 Setting up the SIINEOS platform............................................................................................. 19
6.1 Connecting the BY000002 with the PC ............................................................................................................................................19
6.2 Programming user software ................................................................................................................................................................20
6.3 Uploading user software to the SIINEOS platform .....................................................................................................................20
6.4 Logging into the SIINEOS Management Console ........................................................................................................................21
6.5 Configuring the SIINEOS Management Console ..............................................................................................................................22
6.5.1 Configure system information ..............................................................................................................................................22
6.5.2 Install software updates ..........................................................................................................................................................24
6.5.3 Set up network parameters ....................................................................................................................................................25
6.5.4 Set up WLAN ................................................................................................................................................................................27

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6.5.5 Set up cellular connection .....................................................................................................................................................28
6.5.6 Manage users ..............................................................................................................................................................................30
6.5.7 Monitor system .........................................................................................................................................................................31
5. Technical data ........................................................................................................................... 32

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Abbreviations
The following abbreviations are used in these operating instructions:
CAN Controller Area Network
DC Direct Current
LED Light-Emitting Diode
IoT Internet of Things
CPU Central Processing Unit
VPN Virtual Private Network
VNC Virtual Network Computer
SMAC SIINEOS Management Console

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1 Legal notice
Warning concept
This manual contains information that you must observe for your personal safety and to
prevent damage to property. Depending on the hazard level, the warnings are presented in
decreasing order as follows:
Indicates an immediate danger to humans. Will cause irreversible injury or death if not
avoided.
Indicates a recognizable hazard for humans. Can lead to irreversible injuries or death if not
observed.
Indicates a recognizable danger to people or possible damage to property. Can lead to
reversible injuries or damage to property if not observed.
ATTENTION
Note on possible damage to property. May cause damage to property if not observed.
If several hazard levels occur, the warning for the highest level is always used. If the warning
triangle is used in a warning against personal injury, then a warning against property damage
can also be added to the same warning.
Qualified personnel
The product associated with this documentation may only be handled by personnel
who are qualified for the respective task. Furthermore, the product may only be
handled in compliance with the associated documentation and the
safety and warning
instructions contained
therein. Due to their training and experience, qualified personnel
are capable of
recognizing risks and avoiding possible hazards when handling these
products.
DANGER
WARNING
CAUTION
Note: Under Note you will find tips, recommendations and useful information on
specific action steps and facts.

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Basic knowledge required
Knowledge of personal computers, operating systems and programming is required. General
knowledge in the field of automation technology is recommended.
Safety instructions
Be sure to read the safety instructions carefully before start-up of this product. Observe the
corresponding instructions in the manual. Always keep the operating manual within easy reach.
Intended use
Ipf electronic gmbh products may only be used for the applications intended in the
corresponding technical documentation.
If third-party products and components are used, they must be recommended or approved by
ipf electronic gmbh.
Proper storage, erection, assembly, installation, start-up, operation and maintenance are
essential for the correct and safe operation of the products.
The permissible ambient conditions must be complied with. Notes in the associated
documentation must be observed.
Brands
All designations marked with the protective note © are registered trademarks. The other
designations in this document may be trademarks whose use by third parties for their own
purposes may infringe the rights of the owners.
Disclaimer
The contents of this publication have been certified to be in accordance with the hardware
described. Nevertheless, deviations cannot be ruled out, so that we cannot accept any
liability for complete conformity. The information in this publication is checked regularly.
Necessary corrections will be included in subsequent editions.

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2 General instructions for use
2.1 Scope of delivery
1 x BY000002
SIINEOS Software
1 x instruction manual (PDF)
2.2 General instructions for use
ipf electronic gmbh accepts no liability for malfunctions of the device resulting from
improper handling, mechanical damage, incorrect application and use for other than the
intended purpose. Improper handling of the device can significantly reduce the life of the
product.
2.3 Intended use
The devices are intended exclusively for use in the industrial sector and are used to
monitor machines, systems and processes.
Process data can be recorded, processed,
actuated and analyzed with the
aid of the connection options provided.
2.4 Safety requirements
The product should be handled in accordance with the DIN standards listed below:
• DIN EN 61340-5-1:2017-07 Electrostatic properties - Part 5-1: Protection of
electronic components against electrostatic phenomena - General
requirements
• DIN EN 61010-1:2020-03 Safety requirements for electrical equipment for
measurement,
control , and laboratory use - Part 1: General requirements
• DIN EN 60664-1: 2008-01 Insulation coordination for equipment within low-
voltage systems - Part 1: Principles, requirements and tests
2.5 Network Security
Please keep in mind that the product does not communicate encrypted within the internal
network. Therefore, protect your network from unauthorized access from the outside!
Special care must be taken when integrating the product into a network with Internet
access. Please consult your system administrator in advance.

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2.6 Disposal
The device must be disposed of properly and does not belong in normal household
waste.
2.7 Service & Support
If you have any questions about specific applications of the product or technical
parameters, please do not hesitate to contact us.
Mail: [e-mail]
Tel: [phone] (Hotline)
Via these contact details you will be connected with the relevant contact persons.

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3 General product information
The BY000002 IoT gateway has been specially developed for use in industrial
environments. It has a variety of different interfaces to connect sensors and actuators
directly to the gateway. The IoT gateway is primarily used on the store floor to connect the
field and control level with the plant management level and the company level. It is also
used in individual monitoring, specifically to monitor, control or regulate processes in a
closed loop.
3.1 Intended use
The BY000002 is ideal for:
• Parameter monitoring in the process for
o Preventive maintenance
o Machine data acquisition
o Condition monitoring and yield monitoring on production lines
o Monitoring of environmental influences on the process for
compliance with standard guidelines and occupational health and
safety (including temperature, humidity, particle concentration,
corrosion)
• Soft PLC (Programmable Logic Control (unit) in software)
• The use as process control computer and traceability server
• The use as remote access point at machines and plants for remote maintenance
via VPN or VNC (cloud service)
• Process monitoring using machine learning / AI algorithms.

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3.2 Hardware - structure and interfaces
Fig. 1: Side views and front view of the BY000002 incl. interfaces
1
Device specific information
S/N: ipf electronic gmbh -internal serial number
HW: Hardware revision
MAC 1: Hardware address of the Ethernet 1 network adapter
MAC 2: Hardware address of the Ethernet 2 network adapter
2
Ethernet 2
3
Ethernet 1
4
CAN bus
5
RS485
6
LEDs for displaying the operating status
7
USB2 (Host) and USB3 (Device)
8
Protection cap
Can be folded upwards.
9
USB1 (Host)
10
Input/Output 1
11
Input/Output 2
12
Power supply with 24V DC
13
Clamping device for mounting on the support rail

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3.3 LED display
The three LEDs on the front panel of the device indicate the following status:
Fig. 2: LED display
1
Device status
2
Function freely configurable in the user software
3
Function freely configurable in the user software
3.3.1 LED device status (red-green)
LED behavior Color Meaning
LED off Device is out of service
Flashing in heartbeat
mode 2Hz
Green Module functional
Permanent light up Green Error in the boot process
1Hz flashing Red Device error
3.4 SIINEOS Platform
The BY000002 uses the Linux-based SIINEOS platform to run InCore & Docker Apps. SIINEOS
can be configured via the browser-based SIINEOS Management Console (SMAC). This
includes settings for the network interfaces so that the device is accessible on the network
as desired and can communicate with other devices.
In Chapter 6 Software, page 19, you will learn how to set up and configure the SIINEOS platform
and how to install the user software.

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4 Mounting
The IoT gateway is intended for mounting on a DIN rail according to DIN EN 60715:2017.
• Always work in disconnected status.
WARNING Electric shock due to conductive contamination can cause personal
injury!
 Avoid conductive pollution.
 Only install devices in a switching cabinet with the appropriate
degree of protection.
• Recommendation: Maintain a minimum distance of 25 mm between the cable duct
and the edge of the housing
. This applies to both the top and bottom edges. This makes
mounting easier.
4.1 Mounting and dismounting the module to/from the mounting rail
1. Make sure that the system is disconnected.
2. Turn the module so that the metal clamping device is facing down.
3. Hold the device at an angle to the mounting rail.
The recess on the back of the module is via the clamping device.
4. Click the module onto the mounting rail until the clamping device audibly clicks into place.
5. After mounting, check that the device is seated firmly and straight on the
mounting rail.
6. To disassemble, pull down the clamping device with a screwdriver and remove the
module from the mounting rail.
Fig. 3: Removing the module from the mounting rail (exemplary representation)

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5 Start-up
Observe the applicable safety and accident prevention regulations for specific areas of
application, e.g. the Machinery Directive.
5.1 Interfaces of the BY000002
The following chapter gives an overview via the interfaces of the gateway and provides
information you need to connect these interfaces.
For the position of the interfaces at the module please refer to chapter 3.2 Hardware - Structure
and interfaces, page 11.
5.1.1 CAN
• Voltage output = 24 V / 0.7 A, reverse polarity and overload protected
Note: Pin 8 for the power supply must be activated in the software.
• Maximum baud rate = 1 Mbit/s
Fig. 6: Pin assignment of the CAN interface
Pins Signal Description
1 CAN_H CAN_H Bus line (dominant high)
2 CAN_L CAN_L Bus line (dominant low)
3 CAN_GND Ground / 0V / V-
4 - Not assigned
5 - Not assigned
6 - Not assigned
7 GND Ground / 0V / V-
8 24 V Power supply
Note: By default, termination is set for the CAN and RS485 interfaces.
Therefore place the module at the end of a bus structure and switch over the devices that
formed the termination until then.

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5.1.2 RS485
• Voltage output = 24 V / 0.7 A, reverse polarity and overload protected
Note: Pin 7 for the power supply must be activated in the user software.
• Maximum baud rate = 2.5 Mbit/s
Fig. 7: Pin assignment of the RS485 interface
Pins Signal Description
1 - Not assigned
2 - Not assigned
3 - Not assigned
4 D1/B/B'
Transreceiver Terminal 1, V1 Voltage (V1 >
V0 for binary
1 [OFF] status)
5 D0/A/A'
Transreceiver Terminal 0, V0 Voltage (V0
> V1 for binary 0 [ON] status)
6 - Not assigned
7 24 V Power supply
8 GND Ground / 0 V / V-
Note: By default, termination is set for the CAN and RS485 interfaces.
Therefore place the module at the end of a bus structure and switch over the devices that
formed the termination until then.

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5.1.3 IO1 and IO2
Fig. 8: Schematic drawing of the IO1 and the IO2 interface
Pins Signal IO1 Signal IO2 Description
1 GND 1 GND 1 Ground / 0 V / V-
2 AD/IO1 AD/IO3 Configurable in:
Analog or digital input
-or-
Digital output
3 AD/IO2 AD/IO4
4 D/IO4 D/IO6 Digital input or output
Specification of the digital output (IO1 to IO6)
• Voltage drop is max. 1 V to the 24 V operating voltage
• Max. Output current = 120 mA
• Reverse polarity protected and protection against reverse current
Specifications of the digital input (IO1 to IO6)
• Compliant with EN61131-2 Type1/3
• Switching threshold between 5 V and 11 V
• Pulldown current ~2 mA
• Bandwidth < 100 kHz
• Dielectric strength according to EN61131-2 30V
Note:
Whether a pin is addressed as analog input or as digital input or output must be
defined via the user software.

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Specification of the analog input (AD/IO1 to AD/IO4)
• Overload protection
• Reverse polarity protected
• Operational modes: voltage, current
Operational mode voltage Operational mode current
Measuring range = 0 to 11 V
Dielectric strength = 30 V
Resolution = 12 bit Input resistance
= 122 kΩ
Bandwidth = 1 kHz
Measuring range = 0 to 24
mA Max. Input current = 30
mA Resolution = 12 bit
Bandwidth =
1 kHz
5.1.4 Power supply
• 24 V ± 10 %
• Max. Power consumption = 120 W
5.1.5 Ethernet 1 and Ethernet 2
o 10BASE-T/100BASE-TX according to IEEE 802.3u with HP Auto MDI/MDI-X
5.1.6 USB
• USB1 and USB2
o Located on the front and bottom of the BY000002
o Maximum power output = 2.5 W (500 mA)
o USB2.0 supports Full-, High- and Low-Speed (480, 12 and 1.5 Mbit/s)
• USB3
o Micro USB port
o Located on the front of the BY000002
o Maximum power consumption = 6.5 W (1.3 A)
o May vary depending on connected device and power supply. With an
active 24V power supply, the power consumption = 0.
o USB2.0 supports Full-, High- and Low-Speed (480, 12 and 1.5 Mbit/s)
Note: To access the USB2 and USB3 ports, you must flip up the protective flap on the
front panel
.

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5.1.7 LED display
• 3 x bicolor LED (red/green) on the front side
5.2 BY000002 Connect to power supply
Prerequisite: The module is correctly mounted on the mounting rail. See 4.1 Mounting and dismounting
the module to/from the mounting rail, page 13.
1. For easier mounting, you can remove the connector with the terminal contacts from the
interface
24V DC.
WARNING Incorrect voltage supply can lead to irreparable damage to property!
 Note that the voltage supply corresponds to the parameter of 24
V ± 10 %.
2. Clamp the cable tail of the power connection into the connector as shown in the
following diagram:
Fig. 9: Schematic drawing of the voltage supply
3. If the operating voltage is correctly applied, the status LEDs light up on the front of
the module
- depending on the configuration - and signal the booting of the SIINEOS
platform.
Note : The LED lights and their status display are configured in the user software.
See also Chapter 3.3 LED display, page 12.

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6 Setting up the SIINEOS platform
In this chapter, you will find detailed step-by-step instructions for setting up and
configuring the SIINEOS platform and installing the user
software.
In short form, you can also get help via tooltips in the UI of the SIINEOS Management
Console
when you move the mouse over a button or an input field.
In the download area of the ipf electronic gmbh website you can also download all current
technical
documents, as well as software packages, tutorials and installation instructions.
6.1 Connecting the BY000002 with the PC
1. Use a micro USB cable tail to connect your PC to the USB3 interface on the front of the
BY000002 .
In most cases, the USB port provides sufficient power to run the
Gateway to operate without having to connect an extra power supply.
LED 1 indicates the status of the device. If the connection is working correctly, LED 1 lights
up and flashes after some time. The SIINEOS platform is running on the module.
2. When you connect the IoT gateway for the first time, additional drivers are installed.
Check in the Windows Device Manager whether a new device has been created:
Fig. 10: Windows Device Manager (exemplary representation)
Note: If the LED display does not light up , no drivers are installed or no new device has been
created , there is usually an insufficient power supply to the module. In this case , use an external
power supply and observe the parameters in chapter 5.1.4 Power supply, page 16.

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6.2 Program user software
1. On your PC, go to the ipf electronik gmbh download area and select Incore Downloads
> Incore SDK Installer
here to download the Software Development Kit (InCore
Framework).
2. To install and set up the Software Development Kit and some necessary applications,
please follow the instructions in the download section
> INCORE INSTALL GUIDE.
3. Once installation and setup are complete, you can program the application
software according to your in-house requirements.
Please refer to the developer documentation. It provides ready-to-use software blocks to
quickly build the IoT/IIoT application: https://incore.readthedocs.io/en/latest/
4. Store the finished software bundle locally on your PC in *.raucb format.
6.3 Upload user software to the SIINEOS platform
1. Enter the address http://192.168.123.1/smac in the browser to open the
SIINEOS management console.
2. Log in with the initial user data ( hubadmin/hubadmin ). The SIINEOS
management console opens.
3. On the Updates page you can upload and install the software bundle in *.raucb format.
The installation is done automatically.
4. Restart the module.
After the restart you can work with the application software.
Note: This step is performed by the customer's own software developer.
If you have purchased a ready-programmed user software, we will provide you with the
current version of the user software, see 6.3
Uploading user software to the SIINEOS platform,
page 19.
Note: Make sure that the gateway is connected to the PC via a micro USB cable ( USB3-
connector on
the front panel).