IQ Power Tools iQ360XT User manual

iQ360®XT US
Operator’s Manual
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.

0360-89001-02

iQ360XT
Operator’s Manual
888-274-7744
www.iqpowertools.com
TABLE OF CONTENTS
Introduction
Design And Features
iQ360XT
General Safety
Personal Protective Equipment
General Safety Precautions
Work Area Safety
Machine Use And Care
Electrical Requirements
Symbols On The Machine
Explanation Of Warning Levels
Safety Messages
Unpacking, Transport, & Assembling
Setup, Adjustments, & Operation
Blade Installation
Maintenance
Cleaning and Repairs
Replacing the Filter
Replacing The Carbon Brushes
Blades
Troubleshooting
Technical Data
Warranty Policy
1
1.1
1.1
2.1
2.1
2.2
2.2
2.2
2.3
3
3.1
3.1
4
5
5.1
6
6.1
6.1
6.2
7
8
9
10
Topic Section

iQ360XT
Operator’s Manual
888-274-7744
www.iqpowertools.com
Dear Customer
We at IQ Power Tools™ want to congratulate you on
selecting the iQ360XT® Dust Control Chop Saw. We
are certain that you will be pleased with your purchase.
iQ Power Tools takes pride in manufacturing the most
innovative tools and equipment in the industry.
If operated correctly, your iQ360XT® should provide you
with years of quality service. This operator’s manual
contains information you need to operate and maintain
your iQ360XT® safely and correctly. Please take a few
minutes to familiarize yourself with your new iQ360XT®
by reading and reviewing this manual.
If you should have any questions concerning your
iQ360XT® please feel free to contact us at
Phone: [phone]
Email: [e-mail]
It is our wish that you will be satisfied with your product
and that it will prove to be a valued tool for a long time.
A purchase of one of our products gives you access
to professional help with repairs and services. If
the retailer who sells your machine is not one of our
authorised dealers, ask him for the address of your
nearest service workshop.
This operator’s manual is a valuable document. Make
sure it is always available at the work place. By following
its content (using, service, maintenance etc.) the life
span and the second-hand value of the machine can
be extended. If you ever lend or sell this machine, make
sure that the borrower or buyer gets the operator’s
manual, so they will also know how to properly maintain
and use it.
Owner Responsibility
It is the owner’s/employer’s responsibility to ensure
that the operator has sucient knowledge about how
to use the machine safely. Supervisors and operators
must have read and understood the Operator’s Manual.
They must be aware of:
• The machine’s safety instructions.
• The machine’s range of applications and limitations.
• How the machine is to be used and maintained.
Local regulations could restrict the use of this machine.
Find out what regulations are applicable where you
work before you start using the machine.
INTRODUCTION
The Manufacturer’s Reservation
Subsequent to publishing this manual, IQ Power Tools
may issue additional information for safe operation of
this product. It is the owner’s obligation to keep up with
the safest methods of operation.
iQ Power Tools has a policy of continuous product
development and therefore reserves the right to
modify the design and appearance of products
without prior notice.
For customer information and assistance,
contact us at our website: www.iQPowerTools.com
Design & Features
Values such as high performance, reliability, innovative
technology, and environmental considerations
distinguish iQ Power Tools’ products. Safe operation of
this product requires the operator to read this manual
carefully. Ask your dealer or iQ Power Tools should you
need more information.
iQ360XT
DESIGNED WITH AN INTEGRATED VACUUM SYSTEM,
FILTER SYSTEM AND DUST CONTAINMENT
This innovative, patented design combines the features
of a professional masonry saw with a powerful vacuum
system that cuts cleanly and eciently with no water
and no dust.
COMPACT AND MOBILE DESIGN
Compact size makes for easy transport.
CUT CAPACITY
4.5” X 12”
1.1

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General
Do not use the machine unless you are able to call
for help in the event of an accident. Always have a
first aid kit nearby.
PERSONAL PROTECTIVE EQUIPMENT
You must use approved personal protective equipment
whenever you use the machine. Personal protective
equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen.
Ask your dealer for help in choosing the right equipment.
Listen out for warning signals or shouts when you are
wearing hearing protection. Always remove your hearing
protection as soon as the motor stops.
Always wear:
• Hearing protection
• Approved eye protection
If you use a face shield then you must
also wear approved protective goggles.
Approved protective goggles must comply
with standard ANSI Z87.1 in the USA or EN
166 in EU countries. Visors must comply
with standard EN 1731.
• Breathing mask
• Protective gloves
• Hair covering or devices to contain long hair
i.e.: Hair Ties For Guys
Generally, clothes should be close-fitting without
restricting your freedom of movement. Be careful
as clothing, long hair, and jewelry can get caught
in moving parts.
GENERAL SAFETY PRECAUTIONS
This section describes basic safety directions for using
the machine. This information is never a substitute for
professional skills and experience.
• Please read the operator’s manual carefully
and make sure you understand the instructions
before using the machine. Save all warnings
and instructions for future reference.
• Keep in mind that the operator is responsible
for accidents or hazards occurring to other
people or their property.
• All operators shall be trained in the use
of the machine.
The owner is responsible for ensuring that the operators
receive training.
• The machine must be kept clean. Signs and
stickers must be fully legible.
- Never allow children or other persons not trained in
the use of the machine to use or service it.
- Never allow anyone else to use the machine without
first ensuring that they have read and understood the
contents of the operator’s manual.
- Never use the machine if you are fatigued, while
under the influence of alcohol or drugs, medication
or anything that could aect your vision, alertness,
coordination or judgement.
Do not modify this product or use it if it appears to have
been modified by others.
Never use a machine that is faulty. Carry out the
safety checks, maintenance and service instructions
described in this manual. Some maintenance and
service measures must be carried out by trained and
qualified specialists. See instructions under the heading
Maintenance. Always use genuine accessories. Contact
your dealer for more information.
GENERAL SAFETY
WARNING!
POWER TOOLS AND CUTTING
MACHINES HAVE THE
POTENTIAL TO CREATE SPARKS. ALWAYS KEEP FIRE
EXTINGUISHERS HANDY.
WARNING!
THE USE OF PRODUCTS SUCH
AS CUTTERS, GRINDERS,
DRILLS, THAT SAND OR FORM MATERIAL CAN GENERATE
DUST AND VAPORS WHICH MAY CONTAIN HAZARDOUS
CHEMICALS. CHECK THE NATURE OF THE MATERIAL
YOU INTEND TO PROCESS AND USE AN APPROPRIATE
BREATHING MASK.
CAUTION!
LONG TERM EXPOSURE
TO NOISE CAN RESULT IN
PERMANENT HEARING IMPAIRMENT. SO ALWAYS USE
APPROVED HEARING PROTECTION.
WARNING!
THERE IS ALWAYS A RISK
OF CRUSH INJURIES WHEN
WORKING WITH PRODUCTS CONTAINING MOVING PARTS.
WEAR PROTECTIVE GLOVES TO AVOID BODY INJURIES.
WARNING!
THE MACHINE CAN BE A
DANGEROUS TOOL IF USED
INCORRECTLY OR CARELESSLY, WHICH CAN CAUSE
SERIOUS OR FATAL INJURY TO THE OPERATOR OR OTHERS.
WARNING!
UNAUTHORIZED MODIFICATIONS
AND/ OR ACCESSORIES MAY LEAD
TO SERIOUS INJURY OR DEATH TO THE USER OR OTHERS.
2.1

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WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
• People and animals can distract you causing
you to lose control of the machine. For this
reason, always remain concentrated and
focused on the task.
• Do not use the machine in bad weather, such
as dense fog, heavy rain, strong wind, intense
cold, etc.
• Never start to work with the machine
before the working area is clear and you
have a stable work surface.
PERSONAL SAFETY
Never use the machine if you are fatigued, while under
the influence of alcohol or drugs, medication or anything
that could aect your vision, alertness, coordination
or judgement.
• Check that no tools or other objects have been
left lying on the machine.
• Never allow anyone else to use the machine
without proper training.
• Always shut o the machine during longer
work breaks.
• Never work alone, always ensure there is
another person close at hand.
• Learn how to use the machine and its controls
safely and learn to how to stop quickly.
Also learn to recognize the safety decals.
• Keep handles dry, clean and free from
oil and grease.
• Do not overreach. Keep proper footing and
balance at all times.
• Never stand on the machine.
GENERAL SAFETY
Stand upright. Keep distance between your
face and the cutting blade. Place both hands on the
work piece as far away from the cutting blade as
possible. If plunge function is used, place one hand on
the cutting handle.
MACHINE USE AND CARE
• This machine is designed and intended for
cutting brick, block and stone.
All other use is improper.
• Experience is very important when running
the machine. A skilled worker is highly
recommended.
• The machine is intended for use in industrial
applications by experienced operators.
• Check that the machine is assembled correctly
and does not show any signs of damage.
• Always perform daily maintenance before
starting the machine. See instructions in the
section “Maintenance”.
• Do not overload the machine. Overloading
can damage the machine.
• The blade shall be intended for the
material to be cut.
• If you are uncertain of what blade to use,
contact your local service dealer.
• Keep tools sharp and clean in order
to enable safer work.
• Keep all parts in good working order and ensure
that all fixtures are properly tightened. Replace
all worn or damaged decals.
• Never leave the machine unsupervised with
the motor running.
• Feed the work piece against the rotation of
the blade only!
• Observe care when lifting. You are handling
heavy parts, which imply the risk of pinch
injuries or other injuries.
ALWAYS THINK ABOUT YOUR WORK ENVIRONMENT
AND USE COMMON SENSE.
It is not possible to cover every conceivable situation
you can face. Always exercise care and use your
common sense. If you get into a situation where you feel
unsafe, stop and seek expert advice. Contact your dealer,
service agent or an experienced user. Do not attempt any
task or operation that makes you feel unsure whether or
not it is safe.
2.2

iQ360XT
Operator’s Manual
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ELECTRICAL SAFETY
WARNING! There is always a risk of shocks from
electrically powered machines. Avoid unfavourable
weather conditions and body contact with lightning
conductors and metal objects. Always follow the
instructions in the Operator’s manual to avoid damage.
• Never connect the machine to a outlet if plug
or cord is damaged.
• Check that the mains voltage corresponds
with that stated on the rating plate on
the machine.
• Inspection and/or maintenance should be
carried out with the motor switched o and
the plug disconnected.
• Always shut down the machine before
disconnecting the power plug.
• Never drag the machine by means of the cord
and never pull out the plug by pulling the cord.
Hold the plug to disconnect the power cord.
• Never use the machine if any cable or plug
is damaged, but hand it in to an authorized
service workshop for repair.
• Never use the machine if any cable or plug
is damaged, but hand it in to an authorized
service workshop for repair.
• Prevent unintentional starting of the motor.
Ensure the power switch is in the OFF-
position before connecting the machine to
a power source.
Do not modify the plug. If it will not fit the outlet have a
proper outlet installed by a qualified electrician. Make
sure local regulations and ordinances are followed.
WARNING!
WHEN CLEANING THE MACHINE
MAKE SURE TO AVOID WATER
ENTERING THE ELECTRICAL SYSTEM AND THE MOTOR
UNIT. WATER CAN CAUSE DAMAGE TO THE MACHINE OR
SHORT CIRCUIT.
EXTENSION CORDS AND CABLES
The marking on the extension cable must be the
same or higher than the value stated on the machine’s
rating plate.
• When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the
risk of electric shock.
• Keep the connection to the extension cord dry
and o the ground.
• Keep cable away from heat, oil, sharp edges or
moving parts. Damaged or entangled cable
increase the risk of electric shock.
• Check that the cord and extension cord are
intact and in good condition. Never use the
machine if any cable or plug is damaged. Take it
into an authorized service workshop for repair.
• To avoid overheating, do not use the extension
cord while it is rolled up.
• When using an extension cable, use only
certified extension cables with sucient reach.
RECOMMENDED CABLE DIMENSIONS
WARNING!
IMPROPER CONNECTION CAN
RESULT IN THE RISK OF ELECTRIC
SHOCK. CONTACT A QUALIFIED ELECTRICIAN IF IN DOUBT AS
TO WHETHER THE APPLIANCE IS PROPERLY GROUNDED.
NOTICE!
GOOD MOTOR PERFORMANCE
DEPENDS ON PROPER VOLTAGE.
EXTENSION CABLES THAT ARE TOO LONG AND/OR WHICH
HAVE A GAGE THAT IS TOO SMALL, REDUCE POWER TO
THE MOTOR UNDER LOAD, RESULTING IN REDUCED OUTPUT
OR MALFUNCTIONS.
25FT 50FT 100FT 150FT
AWG AWG AWG AWG
12 10 NOT
RECOMMENDED
NOT
RECOMMENDED
VOLTS 120vVOLTS 120vVOLTS 120vVOLTS 120v
SAFETY
2.3

iQ360XT
Operator’s Manual
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SYMBOLS & SAFETY MESSAGES
Symbols on the machine
WARNING! The machine can be a dangerous
tool if used incorrectly or carelessly, which
can cause serious or fatal injury to the
operator or others.
Please read the operator’s manual
carefully and make sure you understand
the instructions before using the machine
or performing any maintenance.
Always wear:
• Breathing mask
• Hearing protection
& protective goggles or a visor
Warning! High voltage. Risk of an electric
shock. Do not expose to rain or water.
Explanation of Warning Levels
Read and follow ALL safety, operating and maintenance
instructions. Failure to read and follow these
instructions could result in damage and/or reduced
equipment life. The messages below are to inform
the user about potential hazards that could lead to
injury, death and/or equipment damage. Each safety
messages will be proceeded by one of the following (3)
three words that identify the severity of the message.
Not following instructions
WILL lead to DEATH or
SERIOUS INJURY.
Not following instructions
COULD lead to DEATH or
SERIOUS INJURY.
Not following instructions
CAN lead to injury.
DANGER
3.1
DAMAGE PREVENTION AND INFORMATION:
A Damage Prevention Message is to inform the user of
important information and/or instructions that could
lead to equipment or other property damage if not
followed. Information Messages convey information
that pertains to the equipment being used. Each
message will be preceded by the work NOTE, as in the
example below.
NOTE: Equipment and/or property damage may result
if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS & HAZARD SYMBOLS:
In order to prevent injury, the following safety
precautions and symbols should be followed at all times!
TURN OFF POWER SWITCH
Before plugging into power source.
UNPLUG FROM POWER SOURCE
Before changing blades or doing any maintenance or
adjustment to power tool.
KEEP GUARDS IN PLACE
In order to prevent injury, keep guards in place and in
working order at all times.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting
wrenches are removed from the power tool before it is
turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS ENVIRONMENTS
Do not use power tools in damp or wet locations nor expose
them to rain. Always keep the work area well lighted.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at
the rate for which it was designe.
USE THE RIGHT TOOL
Do not force a tool or an attachment, to do a job that it
was not designed to do.
NEVER CUT MAGNESIUM WITH THIS TOOL

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USE THE PROPER EXTENSION CORD
If using an extension cord, make sure it is in good
condition first. When using an extension cord, be sure
to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a
drop in line voltage that will result in a loss of power
and overheating.
WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties, rings,
bracelets, or other jewelry that may be caught in
moving parts. Non slip footwear is recommended.
Wear protective hair covering to contain long hair.
ALWAYS USE SAFETY GLASSES
Safety glasses should always be worn when working
around power tools. In addition, a face, dust mask
or respirator should be worn if a cutting operation
is dusty. Everyday eyeglasses only have impact
resistant lenses and may not prevent eye injury -they
are NOT safety glasses.
DO NOT OVERREACH
Keep proper footing and balance at all times by not
overreaching. Keep your hands free to operate a power
tool is safer.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged parts.
A guard or any other part that is damages should
be carefully checked to determine it would operate
properly and perform its intended function. Always
check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other
conditions that may aect the operation if the power
tool. A guard, or any damaged part, should be properly
repaired or replaced.
DIRECTION OF FEED
Always feed work into the blade or cutter against the
direction of rotation. A blade or a cutter should always
be installed such that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter.
NEVER LEAVE A TOOL RUNNING UNATTENDED—TURN
OFF POWER
Do not leave a tool until it comes to a complete stop.
Always turn a power tool OFF when leaving the work
area, or, when a cut is finished.
SAFETY MESSAGES
Sawing and drilling generates dust. Excessive airborne
particles may cause irritation to the eyes, skin, and
respiratory tract. To avoid breathing impairment,
always employ dust controls and protection suitable to
the material being sawed or drilled; See OSHA (29 CFR
Part 1910. 1200). Diamond Blades improperly used are
dangerous. Comply with American National Standards
Institute Safety Code, B7.1 and, Occupational Safety
and Health Act covering Speed, Safety Guards, Flanges,
Mounting procedures, General Operating Rules,
Handling, Storage and General Machine Conditions.
CALIFORNIA PROPISITION 65 MESSAGE:
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contain
chemicals known [known to the State of California] to
cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead, from lead-based paint
• Crystalline silica, from bricks and cement
and other masonry products
• Arsenic and chromium, from chemically
treated lumber.
For Further information consult the following sources:
http://www.osha.gov/SLT/silicacrystalline/index.html
http://www.oehha.org/prop65/out_of_date/6022kLstA.html
The iQ360XT® is very eective dust control saw but,
your risk from these exposures varies depending on
how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated
area, and work with approved safety equipment, such
as dust masks that are specially designed to filter out
microscopic particles.
3.2

iQ360XT
Operator’s Manual
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UNPACKING, TRANSPORT & ASSEMBLY
Unpacking
Your iQ360XT® has been shipped from the factory
thoroughly inspected. Only minimal assembly is required.
If not already done, remove the iQ360XT® from the
carton and place saw on top of Dust Tub and fasten.
Check contents with list below.
Transport
The iQ360XT® weighs approximately sixty-five pounds
making transport easy.
Always observe safe lifting practices when
lifting the iQ360XT®.
NOTE: Lock the Cutting Head in the DOWN position
The iQ360XT® is designed to be carried by the handles
at the front & back of the saw. Simply lock (1) the spring
assisted Cutting Head in position (2), grasp the lower
front and rear cross members (3,4). Lift and handle the
iQ360XT® to the desired location.
Setup
Before powering or starting, check for damage that
could prevent this equipment from proper operation or
performing its intended function. Check for binding and
alignment of moving parts. Check for damaged, broken,
or missing parts.
• Before connecting the iQ360XT® to a power supply, be
sure the voltage, cycle and phase of the job site power
source meet the requirements listed in Technical Data.
• If using an extension cord, make sure the length
and wire gauge corresponds to the requirements
listed in Technical Data. An extension power cord that
is too small in wire gauge (diameter), or too long in
length, will cause the motor to overheat and could
cause premature failure.
• Do not cover the motor vents as this could lead to motor
overheating.
4.1
CONTENTS:
ITEM # QTY DESCRIPTION
1 1 iQ360XT
2 1 Dust Tub
3 1 Filter
4 1 Owner’s Manual
5 1 Warranty Card

iQ360XT
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PORTABLE GENERATOR:
If using a portable generator to provide power, ensure
the generator meets the following requirements to
operate a tool requiring 20amp. A 3500 Watt or greater
generator is recommended.
PRE-START INSPECTION:
The pre-start inspection should be performed before
beginning any job.
NOTE: In order to avoid breaker tripping, a 20-amp circuit
breaker is highly recommended..
If the diamond blade shows signs of fatigue cracking,
replace the blade before starting work.
• Inspect Blade for damage (1). Verify that the Blade
is correct for the material being cut.
• Inspect other areas for damage, including Frame
Assembly (2), Handle (3), and Cord Assembly (4).
If an extension cord is used, first verify it meets the
requirements of TABLE 1.
DO NOT FORCE the blade to cut! It will do the job
better and safer at the rate for which it was designed.
SETUP, ADJUSTMENTS & OPERATION
5.1
CHOP SAW FEATURES
A. Lock Pin
B. Blade
C. Guard
D. Blade lock lever
E. Trigger Switch
TO CARRY:
Fold down unit to position where you can carry the saw.
Push in lock pin (A) to lock arm down.
UNLOCKING:
To unlock tool and raise head, depress motor arm
slightly and pull lock pin (A) out. Motor arm will then pivot
upward.
STARTING MACHINE
The saw power switch starts the saw motor and vacuum
motor simultaneously. To start the saw motor, press
the POWER switch -or on symbol. Defective switches
should be replaced by an authorized service workshop.
STOPPING MACHINE
To stop the saw motor, press the POWER switch O
or o symbol.
FENCE OPERATION:
The Fence can be set two ways:

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REMOVAL AND INSTALLATION OF BLADE:
1. Push in blade lock button (L) and rotate wheel (J) by
hand until blade lock button engages slot in inside flange
(S) to lock blade. Loosen the bolt (T) counterclockwise
in the center of the blade with the 8mm hex wrench (G).
Bolt has right-handed thread.
2. Remove the bolt (T), washer (U), outside flange (V).
3. Make sure flange surfaces are clean and flat. Install
new blade by reversing the above steps.
4. Do not overtighten bolt.
SETUP, ADJUSTMENTS & OPERATION
CUTTING CAPACITY:
The iQ360XT® provides a cutting capacity of pieces that
are 4.5” Height Maximum –12” Long Maximum.
CUTTING:
• A cut is performed by cutting completely through an
object in one pass.
• Cut setup: Depress switch to start blade motor, position
work piece below the blade.
• Using the Handle, lower the Cutting Head to begin
cutting.
• Using the Handle, continue to lower the Cutting Head
until the cut is complete.
• When the cut is complete, turn o switch. Allow the
blade to stop before removing work. Using the Handle to
raise the Cutting Head.
CUTTING WITH THE CUTTING HEAD LOCKED DOWN:
• Hold the cutting head down while depressing the lock
pin into the lockdown hole.
• Hold work in position, depress switch to start motor.
• Push work material into the blade until the cut is
complete. Allow the blade to stop moving before
removing any material from cutting table.
DO NOT FORCE TOOL! It will do the job better and
safer at the rate for which it was designed.
OPERATION TIPS FOR MORE ACCURATE CUTS:
• Allow the blade to do the cutting. Excessive force will
cause the wheel to glaze reducing cutting eciency
and/or to deflect, causing inaccurate cuts.
• Make sure material is laying flat across the base.
Correct Way Wrong Way
Never cut directly on top of material as shown above.
This can result in serious injury and dust exposure.
5.2
L

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General
To prevent accidental starting, the steps described
in this chapter must be performed with the motor o
and the power cable removed from the socket, if not
otherwise stated.
Wear personal protective equipment. See instructions
under the heading “Personal protective equipment”.
The life span of the machine can be reduced and the risk
of accidents can increase if machine maintenance is not
carried out correctly and if service and/or repairs are not
carried out professionally. If you need further information
please contact your nearest servicing dealer.
DAILY MAINTENANCE
• Check that the machine’s safety equipment is
undamaged. See instructions in the section
“Machine’s safety equipment”.
• Clean the outside of the machine. Do not
use a high pressure washer to clean the saw.
• Open the blade guard. Clean both the inside
and outside, and close the blade guard.
• Use light oil, such as WD-40 or 3-in-1 when
lubricating parts.
• Lubricate the Cutting Head Shaft.
CLEANING:
Blowing dust and grit out of the main housing by means of
an air hose is recommended and may be done as often as
dirt is seen collecting in and around the air vents. Always
wear proper eye and respiratory protection.
REPAIRS:
To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment should be performed by
authorized service centers or other qualified service
organizations, always using identical replacement parts.
NOTE: Unit may be converted to a 3-wire twist lock cord
set at an authorized service center.
LUBRICATION:
Closed –type, grease-sealed ball bearings are used
throughout. These bearings have sucient lubrication
packed in them at the factory to last the life of the chop saw.
WARNING!
PLEASE READ THE OPERATOR’S
MANUAL CAREFULLY AND MAKE
SURE YOU UNDERSTAND THE INSTRUCTIONS BEFORE
USING THE MACHINE
MAINTENANCE
Remove Main Filter
REMOVE AND REPLACE FILTER:
• To remove & replace filter, remove filter spin knob
by turning counter-clockwise while securing filter
from rotation.
• Remove fasteners from front filter access plate.
• Pull filter through opening .
• Bag filter and dispose of it properly.
TO REPLACE FILTER CLEANING FLAP:
• Remove fastener at filter cleaning flap.
• Replace with new included flap.
• Adjust flap to engage filter pleats by 1/8” to 3/16”
for proper cleaning function.
REPLACING FILTER UNIT:
• Insert open end of new filter into the opening housing
and carefully work opening seal into filter flange by
rotating filter back and forth until firmly seated.
• Replace filter access plate with fasteners with filter
rotation bolt centered in hole.
• Install filter spin knob threading on clockwise.
DAILY CLEANING:
• Spin filter knob every 20-30 min of cutting to
clean the filter
VACUUM MOTOR FILTER CLEANING:
• Remove and clean/reinstall every 8 hrs of operation.
Make sure filter is dry before reuse.
6.1
CHANGE MAIN FILTER ONCE EACH YEAR

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The carbon brushes must be removed and checked
regularly. Weekly if the machine is used daily. The two
carbon brushes (A) and (B) are located on the front and
back side of the motor.
Untighten carbon brush retainer cap with
standard screwdriver.
Remove carbon brush retainer cap.
Remove carbon brush.
INSPECTING AND REPLACING THE CARBON BRUSHES
Inspect carbon brush and replaced it necessary
Install carbon brush making sure to align tabs into slots.
Tighten carbon brush retainer cap to secure.
6.2
WARNING!
MAKE SURE CUTTING BLADE
COMES TO A COMPLETE STOP
BEFORE PERFORMING ANY MAINTENANCE OR TRANSPORTING.

iQ360XT
Operator’s Manual
888-274-7744
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BLADES CAN BREAK AND
CAUSE SERIOUS INJURIES
TO THE USER. DIAMOND BLADES CAN BECOME VERY
HOT WHEN NOT USED PROPERLY. AN OVERHEATED BLADE
MAY CAUSE DEFORMATION OF THE BLADE, RESULTING IN
DAMAGE AND INJURIES.
WARNING!
Blades for Dierent Materials
Blade selection should be made according to the
material being cut. Ask your local dealer for help in
choosing the right product.
BLADE VIBRATIONS
• The blade can become out of round and
vibrate if a too high feed pressure is used.
• A lower feed pressure can stop the vibration.
Otherwise replace the blade.
SHARPENING DIAMOND BLADES
• Always use a sharp diamond blade.
• Diamond blades can become dull when
the wrong feeding pressure is used or
when cutting certain materials such as
very hard material. Working with a dull
diamond blade causes overheating, which
can result in the diamond segments
coming loose.
• Sharpen the blade by using a dressing
stone or by cutting in a soft material such
as sandstone or soft brick.
TRANSPORT AND STORAGE
• Remove the blade before transportation or
storage of the machine.
• Store the blade in a dry place.
• Inspect new blades for transport or
storage damage.
NEVER USE A BLADE FOR ANY
OTHER MATERIALS THAN THAT IT
WAS INTENDED FOR. CUTTING PLASTICS WITH A DIAMOND
BLADE CAN CAUSE KICKBACK WHEN THE MATERIAL
MELTS DUE TO THE HEAT PRODUCED WHEN CUTTING AND
STICKING TO THE BLADE. NEVER CUT PLASTIC MATERIALS
WITH A DIAMOND BLADE!
WARNING!
BLADES
7.1

iQ360XT
Operator’s Manual
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BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS.
MANY COMMON PROBLEMS CAN BE SOLVED EASILY BY UTILIZING THE CHART BELOW.
FOR MORE SERIOUS OR PERSISTENT PROBLEMS, CONTACT IQ POWER TOOLS AT 1-[phone].
TROUBLE! SAW WILL NOT START
WHAT’S WRONG? WHAT TO DO
1. Saw not plugged in 1. Plug in saw
2. Fuse blown or circuit breaker tripped 2. Push switch to o and replace fuse or reset
circuit breaker.
3. Cord damaged 3. Have cord replaced by authorized service center.
4. Brushes worn out 4. Have brushes replaced by authorized service center.
TROUBLE! SAW MAKES UNSATISFACTORY CUTS
WHAT’S WRONG? WHAT TO DO
1. Dull cutting blade 1. Replace cutting blade
2. Blade not cutting 2. Use dressing stone
3. Build up on cutting wheel 3. Use dressing stone to remove build up
4. Incorrect cutting wheel for work being done 4. Change the cutting wheel
TROUBLE! CUTTING WHEEL DOES NOT COME UP TO SPEED
WHAT’S WRONG? WHAT TO DO
1. Extension cord too small of a wire gauge or too long 1. Replace with adequate size cord
2. Arbor loose 2. Tighten arbor
3. Low house voltage 3. Contact your electric company
TROUBLE! MACHINE VIBRATES EXCESSIVELY
WHAT’S WRONG? WHAT TO DO
1. Saw not mounted securely to stand 1. Reposition stand.
2. Stand or bench on uneven floor 2. Reposition on flat level surface
3. Damaged saw cutting wheel 3. Replace cutting wheel.
TROUBLE! LOSS OF VACUUM SUCTION
WHAT’S WRONG? WHAT TO DO
1. Vacuum motor not running 1. Check vacuum and motor plug
2. Filter plugged 2. Spin filter cleaning knob
3. Dust tray in unlocked position 3. Lock dust tray
4. Dust tray over filled with dust 4. Empty dust tray and remove dust build up around filter
TROUBLESHOOTING GUIDE
8.1

iQ360XT
Operator’s Manual
888-274-7744
www.iqpowertools.com
SAW MOTOR IQ360XT, 115V
POWER, HP / KW 1.75 / 1.4
VOLTAGE, V 115
PHASES 1
FREQUENCY, HZ 50 / 60
BLADE SPEED, RPM 3700
CUTTING EQUIPMENT
BLADE SIZE - MAX, INCH/MM 14 / 355
SAW DEPTH - MAX, INCH/MM 4.5 / 114
CUTTING LENGTH - MAX, INCH/MM 12 / 300
ARBOR CONFIGURATION- INCH/MM 1 / 25
DIMENSIONS
WEIGHT (LB/KG) 65 / 29.5
SHIPPING WEIGHT (LB/KG) 70 / 31.8
SIZE (LXWXH), INCH/MM 20 X 17 X 31 / 647 X 432 X 787
SHIPPING DIMENSIONS (LX W X H), INCH/MM 25.5 X 20 X 25 / 647 X 508 X 635
VACUUM MOTOR
VOLTAGE 115
FREQUENCY, HZ 50 / 60
POWER, HP / KW .80 / .60
CFM 92
TECHNICAL DATA
ELECTRICAL
25FT 50FT 100FT 150FT
AWG AWG AWG AWG
12 10 NOT RECOMMENDED NOT RECOMMENDED
VOLTS 120vVOLTS 120vVOLTS 120vVOLTS 120v
9.1

iQ360XT
Operator’s Manual
888-274-7744
www.iqpowertools.com
The new iQ360XT® Dust Control Chop Saw sold
by iQ Power Tools or an iQ authorized dealer is
warranted to be free from manufacturing defects
in normal service for a one year period from date
of purchase by the original consumer purchaser.
Warranty period for rental items is 90 days.
All iQ products must be registered either through
our website or by mailing in the Warranty Card in
order for the warranty to be active and valid. This
Warranty shall not apply to any parts that have
been subjected to misuse or improper service,
damaged in transit or handling, altered or repaired
by unauthorized representatives, or used with a
blade that is not recommended by iQ Power Tools.
Any claim arising under this Warranty must
be submitted by the original purchaser within
the Warranty period specified above and must
include proof of purchase. Within Warranty period,
options are either to replace or repair any parts or
components that are found to be defective by iQ
Power Tools at no charge to the original purchaser.
iQ Power Tools shall not be responsible or
obligated to pay for freight or other transportation-
related costs or expenses in connection with any
defective products, replacements, or components
that are returned to iQ Power Tools facility or any
authorized repair station.
WARRANTY
Parts and labor needed to maintain products,
and the replacement of components due to normal
wear and tear, are the purchaser’s responsibility
and are not covered by this Warranty. All products
or components replaced under Warranty become
the property of the manufacturer. All replacement
parts will be considered to be part of the original
product and any Warranty on such parts will expire
concurrently with this original Warranty.
iQ Power Tools will pay for parts and labor in
connection with Warranty repairs conducted by
iQ Power Tools or its authorized repair center.
Replacement parts installed by anyone else will be
provided without a charge but this Warranty will
not apply to labor charges in connection therewith.
IN NO EVENT SHALL ANY LIABILITY UNDER
THIS WARRANTY EXCEED THE REPLACEMENT
COST OF ANY DEFECTIVE PRODUCT OR
COMPONENT THEREOF. iQ POWER TOOLS
SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR FOR ANY OTHER
DAMAGE OR LOSS NOT EXPRESSLY ASSUMED AS
SET FORTH HEREIN.
The Warranty on the terms above is the only
Warranty. This limited Warranty is expressly
in lieu of all other Warranties, whether
expressed or implied.
10.1

iQ360XT
Operator’s Manual
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www.iqpowertools.com
NOTES
10.2

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