Ironton 41484 User manual

Thank you very much for choosing an Ironton product. For future reference, please complete
the owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This item is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this item not be modified and/or used
for any application other than that for which it was designed. If you have any questions relative
to a particular application, DO NOT use this product until you have first contacted the
distributor to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
TECHNICAL SPECIFICATIONS
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions
listed below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this linear actuator
until they have read this manual and have developed a thorough understanding of
how the linear actuator works.
WARNING: The warnings, cautions, and instructions discussed in this
instruction manual cannot cover all possible conditions or situations that could
occur. It must be understood by the operator that common sense and caution are factors
which cannot be built into this product, but must be supplied by the operator.
SPECIFIC WARNINGS AND PRECAUTIONS
1. Read and understand the manual before using this linear actuator.
2. Test battery before operation to make sure the battery has adequate power to lift the linear
actuator.
3. Stop working and switch off the power before changing the direction. If you change the
direction when the motor is running, the motor may be damaged.
4. If the linear actuator is connected to the power source incorrectly, it may run exceeding its
stroke, and may run in wrong direction.
5. Do not open actuator manually. This can cause damage to the actuator.
LINEAR ACTUATOR
OWNER’S MANUAL
LINEAR ACTUATOR OWNER’S MANUAL
IItem#s 41484, 41485 & 41486
1 of 5
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and
other basic safety precautions may result in serious personal injury.
Item#
Stroke Length
Rated Load Thrust
Maximum Load
No-load Speed
Load Speed
Rated Voltage
Mounting Hole Dia.
Gear Ratio
Duty Cycle
Ambient Temperature
Protection Class
41484
3 15/16in. (100mm)
41486
11 13/16in. (300mm)
41485
7 7/8in. (200mm)
675 LBF (3000N)
1350 LBF (6000N)
8mm/s
5.5mm/s
12V DC
0.4in. (10.2mm)
1:18.5
10%
23°F – 104°F
IP44

LINEAR ACTUATOR OWNER’S MANUAL LINEAR ACTUATOR OWNER’S MANUAL
External structure and installation diagrams:
NOTE: All the sizes mentioned in Fig. 1, 2 & 3 are in inches.
WIRING DIAGRAM DC 12V two lead wires
INSTALLATION
WARNING: The load added onto the actuator must be less than or equal to
the rated load of actuator. The distributor cannot be held responsible for any injuries and/or
damages caused as a result of not complying with the clauses of this section.
1. Please ensure that the extension tube is in the "lowest position". The term "lowest position"
in this manual refers to the position in which there is no further movement towards the DC
motor while the actuator is powered on. (Please refer to fig. 4 below).
2. The front and end joints of the linear actuator should be mounted onto two fixed positions on
the main chassis. Locations of these fixed positions should be chosen according to the
stroke length of the linear actuator. Users must use caution to ensure that the two-way
movement of linear actuator is smooth and within the stroke length after it installed onto the
fixed positions. Please ensure that no obstacle exists along the travel path of the actuator.
3. After the fixed positions have been selected, install the fixtures onto these selected positions
of the main chassis. These fixtures are used to fix the front and end joints of linear actuator to
the chassis.
4. Assemble the front and end joints of the linear actuator onto the two fixtures using fixture
bolts. Please ensure that the fixture bolts are able to rotate freely after this step is completed,
while ensuring that the fixture bolts will not drop off either during operating or resting period.
5. The chassis of linear actuator should be fixed in the horizontal direction if it is going to be
operated in this direction and likewise for vertical operation.
6. To extend the piston rod, connect red wire to positive post (Red) and black wire to negative
post (Black). To retract, connect red wire to negative post (Black) and black wire to positive
post (Red)
7. The operation of the linear actuator should be tested manually after the installation is
completed. Users should use caution to ensure that:
• The travel distance of the actuator is matching the requirement of the structural design.
• The up and low limit switches operate normally.
• The motor should stop when the extension tube reaches up and low limit switch positions.
If the linear actuator fails to meet any of these conditions, please repeat steps 2 to 4.
8. The entire installation is complete only if steps 1 to 6 are executed successfully.
MAINTENANCE
1 Store the linear actuator in a dry place and out of direct sunlight.
2 Clean the linear actuator with dry cloth.
2 of 5 3 of 5
Fig. 1
Fig. 2
Fig. 3
2.1 1.85
2.45
0.95
4.5 0.95
6.3(6.7)
15.75 0.2
0.12 0.12
0.6
BLACKRED

LINEAR ACTUATOR OWNER’S MANUAL
DIAGRAM & PARTS LIST
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LINEAR ACTUATOR OWNER’S MANUAL
Note: The following parts are different for item#41484, 41485, 41486.
For replacement parts and technical questions, please call 1-800-222-5381.
WARRANTY
1-year limited warranty
Distributed by:
Northern Tool + Equipment Co., Inc.
Burnsville, Minnesota 55306-6936
Made in China
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NO.
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Part#
8LINIX.253.003
GB/T818
GB/T70.1
GB/T276
8LINIX.245.008
GB/T276
8LINIX.015.013BCP
8LINIX.170.010
8LINIX.170.001
8LINIX.227.005
8LINIX.900.004
8LINIX.373.001
Z
8LINIX.374.003
5LINIX.557.021
8LINIX.946.011
GB/T818
GB/T41
8LINIX.268.021
8LINIX.950.014-01
Z
Z
1LINIX.580.585
8LINIX.950.014-02
GB/T859
Description
MOUNTING HANDLE M10.2
PAN HD SCREW, BLACK M5X20
SCREW, SOCKET HD CAP, M6X
BALL BEARING, 6004
WORM WHEEL
BALL BEARING, 6304
ROD END
HOUSING DRIVE SLEEVE
PUSH ROD
SCREW DRIVE SHAFT
SHOCK PROOF SPECIAL MFG B
RUBBER BOOT, ROD END
O-RING, ROD END
SEAL COMPONENTS
TRAVEL SWITCH COMPONENTS
DRIVE NUT SLEEVE
PAN HD SCREW, M5X16
HEX NUT, M5 BLACK
BANKING JACKET
GASKET, M10.1
FLAST ARMOR TAPE
PLASTIC BUSHING, M5
MOTOR
GASKET, M6.1
ELASTIC GASKET, M6
Qty.
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
2
1
2
1
1
1
1
NO.
8
9
10
HOUSING DRIVE SLEEVE
PUSH ROD
SCREW DRIVE SHAFT
TRAVEL SWITCH COMPONENTS
41484
8LINIX.170.010-2#
8LINIX.170.011-3#
8LINIX.227.005-2#
5Linix.557.021
41485
8LINIX.170.010-6#
8LINIX.170.011-9#
8LINIX.227.005-8#
5Linix.557.022
41486
8LINIX.170.010-4#
8LINIX.170.011-6#
8LINIX.227.005-3#
5Linix.557.023