ISANTA Senco AC19306BL User manual

Kyocera Senco Europe
Pascallaan 88
8212 NJ Lelystad, The Netherlands
[phone]
www.senco.eu © 2021 by Kyocera Senco Europe
Operating Instructions
(Original Instructions)
Betriebsanleitung
(Übersetzung der Ursprünglichen Anweisungen)
Mode d’Emploi
(Traduction des Instructions Originales)
Gebruiksaanwijzing
(Vertaling van de Oorspronkelijke Gebruiksaanwijzing)
Instruções de Operação
(Tradução das instruções originais)
Instrucciones de Empleo
(La Traducción de las Instrucciones Originales)
Instruziono per l’Uso
(Traduzione delle Istruzioni Originali)
Οδηγίες Χρήσεις
(μετάφραση των αρχικών οδηγιών)
Bruksvisning
(Översättning av de Ursprungliga Undervisningarna)
Bruksvisning
(Oversettelse av de Originale Instruksjonene)
Käyttöohjeet
(Alkuperäisten Ohjeiden Käännös)
Brugsanvisning
(Oversættelse af de Originale Instruktioner)
Инструкция по эксплуатации
(Перевод оригинальной инструкции)
Kasutusjuhend
(Algse juhendi tõlge)
Naudojimo instrukcijos
(Originalios instrukcijos vertimas)
Lietošanas instrukcijas
(Oriģinālā norādījuma tulkojums)
Instrukcja Obsługi
(Tłumaczenie oryginalnej instrukcji)
Operativní Instrukce
(Překlad původního pokynu)
Návod na Používanie
(Preklad pôvodného pokynu)
Használati Utasítások
(Az eredeti utasítás fordítása)
Navodila za Uporabo
(Prevod izvirnega navodila)
Instrucțiuni de utilizare
(Traducerea instrucțiunii originale)
Инструкции за експлоатация
(Превод на оригиналната инструкция)
Kullanma Talimatları
(Orijinal talimatların çevirisi)
Compressor
NFE2CS2 - Revised July 22, 2021 (Replaces 06/06/2021)
WARNING: Please read the instructions and warnings for this tool carefully before use.
AC19306BL •AC20216BL
AC202224BL •AC20250BL

3
EN
TABLE OF CONTENTS
THE IMPORTANCE OF THE MANUAL........................................................................................4
ADDRESSEES..............................................................................................................................4
SAFETY WARNINGS..................................................................................................................4
Applied Safety Devices....................................................................................................................................... 4
Safety Marking.................................................................................................................................................... 5
MACHINE USE............................................................................................................................5
Destination Of Use ............................................................................................................................................. 5
Use Limits........................................................................................................................................................... 6
Command Devices ............................................................................................................................................. 6
Checks Before Switching On.............................................................................................................................. 6
Machine Switching On........................................................................................................................................ 6
MachineSwitchingO󰀨........................................................................................................................................ 7
Restorable Thermal Protection Tripping Reset 7
CONNECTIONS...........................................................................................................................7
Electrical Connections........................................................................................................................................ 7
Connection Of The Air Tube (Extension) And Of The Tools 7
EMERGENCY STOP...................................................................................................................7
Emergency Stop ................................................................................................................................................ 7
Switching On After An Emergency Stop ............................................................................................................ 7
MAINTENANCE...........................................................................................................................8
StateOf“SwitchedO󰀨Machine”........................................................................................................................ 8
Routine Maintenance.......................................................................................................................................... 8
Supplementary Maintenance.............................................................................................................................. 8
Demolition........................................................................................................................................................... 8
Trouble – Causes – Troubleshooting.................................................................................................................. 8
Spare Parts......................................................................................................................................................... 9
PACKAGING................................................................................................................................9
Machine Transport And Handlingt ...................................................................................................................... 9
Packaging........................................................................................................................................................... 9
Unpacking........................................................................................................................................................... 9
Positioning.......................................................................................................................................................... 9
Storage............................................................................................................................................................... 9
TECHNICAL SPECIFICATIONS..............................................................................................10
RESERVED RIGHTS ................................................................................................................10
DECLARATION OF CONFORMITY.......................................................................................199
LIMITED WARRANTY.............................................................................................................202

The authorised operators must perform on the
machine only the interventions of their specic
competence.
Before performing any intervention on the machine,
the authorised operators must make sure they are
in full possession of their physical and psychological
abilities in order to assure at any time the respect of
the safety conditions.
This technical manual is destined exclusively to authorised
operators charged with the use and maintenance of the
machine according to the specic technical and professional
competences required for the type of intervention involved. The
symbols here below are placed at the beginning of a paragraph
and indicate the operator involved in the handed topic.
CHARGED OPERATOR: This is an operator being
at least 18 years old (private user or worker), who, in
compliance with the provisions of the laws in force in
the country of use on safety and health in work places,
can perform exclusively the switching-on, use and
switching-off of the machine in full observance of the
instructors container in the manual, being equipped
with the personal protection equipment.
MECHANICAL / PNEUMATIC MAINTENANCE
ENGINEER: This is the trained technical engineer
qualied to perform exclusively interventions on the
mechanical / pneumatic parts in order to carry out
adjustment, maintenance and/or repair procedures
even with disabled protections in full observance of
the instructions contained in this manual or in any
other specic document exclusively supplied by the
manufacturer, being equipped with the personal
protection equipment.
ELECTRICAL MAINTENANCE ENGINEER: This
is a trained technical engineer qualied to perform
intervention exclusively on electrical devices in order
to carry out adjustment, maintenance and or repair
procedures also with live voltage and with disabled
protections in full observance of the instructions
contained in this manual or in another specic
documents exclusively supplied by the manufacturer,
being equipped with the personal protection equipment.
COMPANY SAFERY MANAGER: This is a qualied
technical engineer, appointed by the employer (in
case the machine is used in a company), meeting
the technical and professional requirements
foreseen by the regulators in force concerning the
safety and health of workers in the place of work.
MANUFACTURER’S TECHNICAL ENGINEER: This
is a qualied technical engineer supplied by the
manufacturer and/or authorized dealer to perform the
required technical assistance, as well as interventions
of routine and supplementary maintenance and/or
procedures not described in this manual requiring
a specic knowledge of the machine, being
equipped with the personal protection equipment.
This manual is integral part of the machine and must
be preserved for future reference until disposal of the
same. This manual must always be available for the charged
operators and has to be placed well stored and preserved near
to the machine.
Before using the machine, the authorized operators
Must read and understand this manual in all its parts.
This manual of “use and maintenance instructions” was drawn
up according to the provisions foreseen by the “Machinery
Directive” 2006/42/EC in order to assume an easy and correct
comprehension of the contents handled by the authorised
operators. Therefore, it must always be placed, well guarded
and preserved, near the the machine.
THE IMPORTANCE OF THE MANUAL
ADDRESSEES SAFETY WARNINGS
The manufacturer cannot be made liable for
damages to persons, animals and things, due to the
inobservance of the standards and of the instructions
described in this manual.
The manual has compulsorily to be delivered together
with the machine, in case this latter is transferred to
another user.
This manual meets the state of art when the machine
is traded and cannot be considered improper just
because following to new experiences it can then be
updated.
In case of loss or wear of the manual, equest a new
copy from the manufacturer or authorised dealer
specifying the model of the machine and the revision
quoted on the cover.
APPLIED SAFETY DEVICES
1.
SAFETY VALVE: this is a certied safety valve (calibrated
on 10,5 bar), installed on the pneumatic plant under the
pressure switch. It is used to discharge the overpressure
of the plant, when the pressure switch does not work due
to possible malfunctions. The tripping of the safety valve
obliges the operator to switch off the machine and require
the intervention of the maintenance technical engineers.
2. PRESSURE SWITCH: this is an elector-pneumatic
device (calibrated on min. 7 bar and max. 10 bar)
installed on the pneumatic plant. It is used to command
the automatic start of the machine, when the operation
pressure falls under 7 bar, as well as the automatic
stop when the operation pressure reaches 10 bars.
3. FIXED PROTECTION GRATING OF THE COOLING
FAN : This is afxed protection made up of a grating
in plastic material fastened by screws to the base of
the bi-cylindrical pumping assembly. It is used to avoid
accidental contact with the moving cooling fan.
4. RESTORABLE THERMAL SWITCH: this is a thermal
protection installed on the electric plant, stopping the electric
motor in case of current overload and/or short-circuit.
The restoration can be performed by the related push-button .
5. TANK PRESSURE GAUGE: this is a measuring
device installed on the machine tank. It displays the
4
EN

SAFETY MARKING
The safety marking used is represented by an adhesive label,
applied on the outside of the machine.
Meaning of the signals:
bar
0
Hazard:
Power supply
Hazard:
Automatic start
Hazard:
High temperature
Read the
instructions
compulsorily
It is compulsory to
disconnect power
supply
It is compulsory to
protect the hearing
It is compulsory to keep the safety signal well clean
to ensure their good visibility.
It is absolutely forbidden to remove and/or damage
the safety signals applied to the machine.
It is compulsory to replace the safety signals worn
out requesting to the manufacturer and/or authopized
dealer.
SIGNAL COMPULSORY PPE TYPE OF USE
Hands Protection
(Heart protecting
gloves)
In case maintenance
interventions are
required without
waiting that the
electric motor and the
bi-cylindrical pumping
element cool down.
Hearing Protection
(Ear muff) During all processing phases.
Feet protection
(Footwear with
reinforced cap)
During machine
transport.
PERSONAL PROTECTION EQUIPMENT (PPE)
The authorized operators are not allowed to wear
cloths and accessories that may be entangled in the
machine.
It is compulsory to use the ppe foreseen by the
manufacturer.
The authorized operators must compulsorily use the
ppe foreseen by the manudacturers of the tools used
and according to the processing type.
compressed air pressure present within the tank.
6. PRESSURE GAUGE AT OUTPUT: this is a measuring device
installed on the machine pneumatic plant upstream of the
fast air outlet tap. It displays the output pressure, which is
adjustable through the proper pressure regulator (0 ÷ 10 bar).
It is strictly to tamper, disconnect and/or remove any
safety device existing in the machine.
It is strictly forbidden to replace any safety device or
any of their components with not original spare parts.
It is compulsory to constantly check the correct
operation of all safety devices installed on the
machine.
It is compulsory to immediately replace any safety
device malfunctioning and/or being damaged.
RESIDUAL RISKS
The authorized operators shall be aware that even
though the manufacturer has adopted all possible technical
manufacturing precautions to make the machine safe, there is
still a potential residual risk.
RESIDUAL
RISK
Hazard of burning by accidental contact
with the bi-cylindrical pumping assembly
and the electric motor.
EXPOSURE
FREQUENCY
Low and accidental. There can be
exposure if the operator decides to perform
voluntary a wrong action, forbidden and not
reasonably foreseeable.
DAMAGE
RELEVANCE
Light lesions (usually reversible).
DAMAGE
RELEVANCE
Safety sings. / Obligation of use of the
personal protection equipment (PPE) and/
or wait until the machine has cooled.
MACHINE USE
DESTINATION OF USE
FIELD OF USE
Industrial, raft and civil sector.
PLACE OF
USE
Indoor or outdoor (provided that it is
not subject to atmospheric agents)
sufciently lighted, ventilated, with ambient
air temperature and humidity values
complying, suitable in compliance with
the law provision in force in the country
of use on safety and health in the places
of work. The machine has to lean on a
surface assuring its stability with reference
to its weight and its overall dimensions.
CAUTION IT IS COMPULSORY
TO KEEP THE MACHINE OUT OF
THE REACH OF CHILDREN.
FORESEEN
USE
Air compression (without oil) for the use
of suitable pneumatic tools complying
with the regulations in force. (ex:
guns for blowing, ination, washing,
painting or sandblasting; screwers;
spot welders, riveters or greasers).
OPERATORS
CHARGED
WITH THE
USE
An authorized operator meeting the
professional requirements described.
5
EN

1.Connect the machine to the mains by inserting the
power supply plug in the proper outlet;
2.Switch on the machine by pulling the “ON-OFF”
switch in pos. “ON (I)” (the machine works until the
max. operation pressure of 10 bar is reached, then
it stops automatically);
3.Adjust pressure at output using the proper
regulator, according to the used tool and to the
type of processing. Check pressure in the proper
pressure gauge ;
4.Connect the tool to the air tube (extension);
5. Connect the air tube (extension) to the fast air
outlet tap of the machine;
It is strictly forbidden to use air tubes (extensions),
ttings, and tools not suitable and/or not
complying with the regulations in force.
It is compulsory to use air tubes (extensions),
ttings, and tools, complying with the provisions
It is strictly forbidden to commission the machine in
environments with potentially explosive atmosphere
and/or in presence of combustible dusts (ex: wood
dusts, ours, sugars and middlings).
COMMAND DEVICES
They are shown
1. Power supply cable
2. Pressure switch
3. “ON-OFF” switch
4. Pressure regulator at output
5. Fast air outlet tape
6. Pressure gauge at output
7. Tank pressure gauge
CHECKS BEFORE SWITCHING ON
Before switching-on of the machine, the
authorized operators must compulsory
perform the following checks.
1.Make sure that there are not any non-authorized persons
close to the machine.
2.Make sure that the safety devices are integral and properly
installed and working .
3.Make sure that the machine is properly positioned .
4.Make sure that the “ON-OFF” switch or selector is positioned
on “OFF (0)”.
5. Make sure that the condensate drain valve is closed .
6.Use the compulsory personal protection devices (PPE) .
7.Make sure that you have read and understood the “Use and
Maintenance Instructions ” in all its parts.
MACHINE SWITCHING ON
The authorized operators can switch on
the machine only after having compulsorly
performed the checks described.
Before using this machine, the authorized operators
must read and understand this manual in all its part.
During the use, it is compulsory to verify that non-
authorized people do not get close to the machine.
The authorized operators are not allowed
to let the machine unattended during
operation and maintenace interventions.
Hazard of burning by accidental contact with the
bi-cylindrical pumping assembly and the electric
motor. Caution! There is a residual risk.
The manufacturer declines all liability for
damages to persons, animals and things,
due to the inobservance of the standards
and warnings described in this manual.
The manufacturer declines all liability on the nal
result of the processing given that it depends
expends exclusively on the type of tool used and on
the professional skils of the authorized operators.
2 3 4 5
1
7 8
USE LIMITS
This machine was designed and produced exclusively for the
intended use described in par.9 , any other use and operation
is therefore absolutely forbidden in order to assure in every
moment the safety of the charged operators, as well as the
efciency of machine itself.
It is forbidden to screw the pressure regulator at
output. Beyond the end of stroke, in order to avoid
damaging the membrane.
Limitations in use: it is strictly forbidden to use
the machine for improper used, differing from the
foreseen use (par.9).
It is compulsory to keep the machine out of the reach
of children.
During the use, it is compulsory to verify that non-
authorized people do not get close to the machine.
It is strictly forbidden to use air tubes (extensions),
ttings, and tools not suitable and/or not complying
with the regulations in force.
It is strictly forbidden to life the machine with cranes
and/or fork lift trucks.
It is strictly forbidden to direct compressed air jets
against persons, animals and things.
It is strictly forbidden to use the machine to transport
and/or lift persons, animals and things.
It is strictly forbidden to get on the machine.
It is strictly forbidden to tow the machine by any
means and/or vehicle whatsoever.
It is strictly forbidden to move the machine manually
on upwards and/or downwards slopes with
hazardous grade.
Hazard of burning by accidental contact with the
bi-cylindrical pumping assembly and the electric motor.
Caution! There is a residual risk.
6
EN

EMERGENCY STOP
The switching-off of the machine can be performed
by pressing the “ON-OFF” switch on pos. “OFF
(0)”. In order to avoid situations of imminent or
close hazard, the authorized operators must
compulsorily perform the following operations:
1.Press the “on-off” switch On pos. “Off (0)” in the right time.
2.Immediately inform the “safety manager” of the emergency (if
the machine is used in a company).
1.Switch off the machine by pressing the “ON-OFF” switch on
pos. “OFF (0)”;
2.Disconnect the machine from the mains by removing the
power supply plug from the proper outlet;
3.Disconnect the tool from the air tube (extension);
4.Disconnect the air tube (extension) from the fast air outlet tap
of the machine;
5. Drain the condensate from the tank only in case of work cycle
end.
RESTORABLE THERMAL PROTECTION TRIPPING
RESET
Should a current overload and/or short-circuit
occur in the electric plant of the machine,
the restorable thermal switch trips stopping
the electric motor. To reset the restorable
thermal switch, proceed as follows;
1.Press the “ON-OFF” switch on pos. “OFF (0)”;
2.Press the restorable thermal push-button;
3.Before restarting the machine wait some minutes.
bar
0
Should the machine, after having performed the rest, not
switch on, the charged operator must compulsory seek
the intervention of the maintenance technical engineers
and/or of the authorized dealer.
MACHINE SWITCHING OFF
At the end of the work cycle, switch
off the machine as follows:
bar
0
CONNECTIONS
The machine can be connected to the mains
by inserting the power supply plug in the
proper outlet.
ELECTRICAL CONNECTIONS
The mains to which the machine is connected
must comply with the requirements foreseen by the
regulation in force in the country of use, as well as
meet the technical features quoted in par.2 And be
equipped with a proper “earthing” plant.
Any type of electric material used for the connection
must suit the use, be marked “ce” if subjected to the
low voltage directive 2006/95/ec, and comply with the
requirements set forth by the regulations in force in
the country of use of the machine.
The inobservance of the above described warnings
can cause irreparable damages to the electric
equipment of the machine and the following
expiration of the warranty.
The manufacturers declines all liability for fauilts or
malfunctions of the machine due to voltage sudden
bar
0
changes exceeding the tolerances foreseen by the
distributing entity (voltage ± 10% - frequency ± 2%).
Should it be necessary, it is compulsory to connect
the machine exclusively to generating sets with a
power greater than the installed electric power. To
support the absorption peak at start.
It is strictly forbidden to use air tubes (extensions),
ttings, and tools not suitable and/or not complying with
the regulations in force.
It is compulsory to use air tubes (extensions), ttings,
and tools, complying with the provisions contained in
the use and maintenance instructions supplied by the
related manufacturers.
The anufacturer declines all liability for damages to
persons, animals and things due to the inobservance of
the above described warnings.
CONNECTION OF THE AIR TUBE (EXTENSION)
AND OF THE TOOLS
1.
Connect the tools to the air tube (extension);
2. Connect the air tube (extension) to the
fast air outlet tap of the machine.
SWITCHING ON AFTER AN EMERGENCY STOP
Only and exclusively after having removed the
emergency causes and having carefully assessed
that the same have not caused damaged and/or
anomalies to the machine, with the consent of the
“Safety Manager” (In case the machine is used in
a company), switch on the machine as described.
EMERGENCY STOP
contained in the use and maintenance instructions
supplied by the related manufacturers.
6.Perform the processing (the machine restarts
automatically when the operation pressure falls
under 7 bar);
7.Once the processing has ended, switch off the
machine as described.
7
EN

DEMOLITION
When the machine is demolished,
compulsorily observe the provisions of the
regulations in force.
Separate the parts making up the machine
according to the different construction
materials (plastic, copper, iron, etc.).
bar
0
ROUTINE MAINTENANCE TABLE
FREQUENCY POINT OF INTER-
VENTION TYPE OF INTER- VENTION
EVERY DAY
Safety devices Make sure that they are integral, properly
installed and working.
Power supply
cable and plug
Visual check of the
wear state.
Tank
At every work cycle
end lean the machine
on the ground and
drain the condensate
from the tank, opening
the condensate
valve .
EVERY
WEEK Wheels
Tire pressure control.
If necessary, inate
with compressed air
up to max. 2.5 bar
No.2 Air lters,
front and rear side
Unscrew the screw;
Remove the cover;
Extract the lter; and
clean it with air;
Re-assemble the
cover properly.
N.B.:REPLACE
IN CASE OF
CLEAR WEAR.
ROUTINE MAINTENANCE
It includes all activities performed in order to
maintain the proper use and operation conditions
of the machine through different type of
intervention (adjustments, visual checks, cleaning
of air lters, etc.) carried out by the authorized
maintenance technical engineer at the established
frequency.
bar
0
1
7
bar
0
SUPPLEMENTARY MAINTENANCE
It includes all activities performed in order
to maintain the proper use and operation
conditions of the machine through different
types of interventions (adjustments,
replacements, etc.) carried out exclusively
by the technicians of the manufacturer at the
established frequency or in case of failure
or wear.
For any supplementary maintenance intervention,
compulsory request the technical assistance to the
manufacturer of the authorized dealer.
MAINTENANCE
STATE OF “SWITCHED OFF MACHINE”
Before performing any type of maintenance and/or
adjustment intervention on the machine, it is necessary
to compulsorily drain the tank (no pressure), to
disconnect power supply source, as well as to verify
that the machine is actually stopped and cannot be
switched on suddenly (ON-OFF switch on pos. ‘’OFF
(0)” and power supply cable disconnected from the
mains outlet and positioned close to the machine).
bar
0
The authorized operators must perform exclusively
the operations of their specic competence. And with
the consent of the company safety manager (if the
machine is used in a company).
The authorized operators are not allowed to leave the
machine unattended during its operation and during
maintenance operations.
TROUBLE CAUSES TROUBLESHOOTING
The machine
does not switch
on or stops
and does not
restart.
Lack of
power supply.
1.Make sure that the “ON-
OFF ” switch is on pos.
“ON (I)”;
2.Check that the power sup-
ply cable plug is working
and properly inserted in
the suitable outlet;
3.Check that possible exten-
sions used and the power
supply outlet are working;
4.Check that the main
switch of the mains is
working and positioned on
“ON (I)”.
Tripping of
the restorable
thermal
switch due
to current
overload
and/or short-
circuit.
Follow the procedure
described.
The machine
starts many
times without
using the tools.
Leaks from
the air tube,
the tool or the
pneumatic
plant.
1.Check that the pneumatic
plant has not been dam-
aged;
2.Check the integrity and
the connection of the air
tube and of the tool.
bar
0
TROUBLE – CAUSES – TROUBLESHOOTING
The following table gives a series of
situations that can occur during the
use of the machine.
The authorized operators must perform exclusively
the operations of their specic competence. And with
the consent of the company safety manager (if the
machine is used in a company).
8
EN

TROUBLE CAUSES TROUBLESHOOTING
Air does not
come out from
the tool.
The tank in
not under
pressure.
Switch on the machine and
wait until the tank is loaded
verifying the pressure on
the proper pressure gauge.
Wrong
adjustment
of the output
pressure.
Check that the value
indicated on the pressure
gauge at output is greater
than 0 (zero) bar.
The tool is
damaged.
Check the integrity and
efficiency of the tool.
Pressure
decrease in the
air tank.
Leaks from
the air tube,
the tool or the
pneumatic
plant.
1.Check the integrity of the
pneumatic plant.
2.Check the integrity of the
air tube and of the tool.
3.Verify that the machine
air tube and air tube tool
connections are right.
4.Make sure that the
condensate drain valve is
well closed.
Tripping of the
safety valve.
Pressure
switch faulty.
Apply to an
authorized dealer.
Air leak from
the valve of the
pressure switch
with stopped
machine.
Check valve
dirty or worn.
The machine
vibrates and/
or emits a lot of
noise.
Mechanical
break.
Frequent starts
and low yield. Air lters dirty. Clean the lters.
PACKAGING
SPARE PARTS
Original spare parts for possible replacements are to
be requested exclusively to the manufacyurer or to the
authorized dealer.
It is strictly forbidden to replace any components of
the machine with non original spare parts.
PACKAGING
The machine is packed by the Manufacturer in a cardboard box
equipped with two handles and containing No. 1 Dry compressor
and No. 1 Use and maintenance instructions.
UNPACKING
Once the package has been positioned on the oor, on an even
surface assuring its stability, unpack the machine removing it from
the package observing the instructions contained.
STORAGE
If the machine is not used for a long time, it is neces-
sary to store it in a safe place, provided with proper
temperature and humidity, as well as to protect it
against dust.
Before storing the machine, it is recommended to drain
the condensate from the air tank.
It is recommended to dispose the package according
to the different types of materials in full observance of
the laws in force in the country of use.
Ain order to allow the authorized operators to work
in safe places, it is suggested to assure a minimum
distance (1 m) from others, objects and/or obstructions.
POSITIONING
The machine must be used in a work place having
the features described, positioned on an even oor
assuring its stability relation to its overall dimensions
and weight.
bar
0
The transport of the manchine must compulsorily be
carried out by two charged operators in compliance
with the regulations on the “manual handling of
loads”, in order to avoid unfavourable ergonomic con-
ditions that may involve risks of spine/lumbar lesions.
MACHINE TRANSPORT AND HANDLINGT
The machine can be transported manually by two charged
operators by seizing it by the bearing foot and the handle
or handled manually by a charged operator using the
handle and the wheels with which it is equipped.
bar
0
9
EN