Italgi Dupla User manual

ITALGI S.r.l.
MACCHINE E IMPIANTI PER PASTA FRESCA E SECCA
MACHINES AND PLANTS FOR FRESH AND DRY PASTA
MÁQUINAS Y PLANTAS PARA PASTAS FRESCAS Y SECAS
Via Pontevecchio, 96A, 16042 Carasco (GE)
Tel.[phone] Fax [phone]
e-mail [e-mail] web site: www.italgi.it
D
DU UP PL LA A
USE AND MAITENANCE MANUAL

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1 - INTRODUCTION
1.1 - Warning
READ
CAREFULLY
BEFORE
INSTALLING
AND
USING
THE
MACHINE !
Thank you for chosing our Modula.
Read this manual carefully before installing and using the
machine.
This manual is to be considered part of the
machine and the machine should never be used
without reading the manual first.
Please save this manual for future reference.
Anyone using or maintaining the machine should read
this manual and have free access to it at any time.
Manufacturer and retailer decline any responsibility for
any damage to people or things caused by non-correct
installation, use of power supply that does not conform to
the one indicated on the identification tag at the back of
machine, removal of protections or use of the appliance
in a way that does not conform to the indications and
prescriptions in this manual.
Manufacturer will not be liable for any injury or damage
caused by the machine if it has not been used properly or
if it has been modified by anyone after installation.
Always wear suitable clothes: do not wear any unlaced
jacket, ties or loose clothes.
Always gather up your long hairs.
For your personal safety all the electrical connections
and installation must be carried out by a trained
electrician. The installation process described in
paragraph 2 of this manual, must be carried out by
specialized technicians authorized by manufacturers or
by the distributor of the machine.
Never use the machine for any purpose different from
those indicated in this manual.
Always turn machine off before cleaning or servicing it;
ABSOLUTELY never run the machine without the proper
supplied safety panels and covers.
Always keep children away from the machine.
Wash and clean accurately the parts in contact with food
before using the machine, as explained in this manual.
Always keep machine and surrounding environment
clean and sanitized.
For any further information, please contact your retailer
or us.
Do not allow the use of the machine to people younger
than the minimum allowed by local rules.
WARNING !!! Throughout the manual this
symbol indicates important information warning
you of any hazardous operation. Always read
the message that follows it.

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1.2 -Technical data
Ravioli sheet width [mm] 100
Ravioli group production [up to kg/h] 25
Gnocchi group production [up to kg/h] 20
Motor power [kW] 0.25
Electric consumption [kW] 0.4
DUPLA is a combined pasta machine for the
production of ravioli and gnocchi (with extra gnocchi
forming group GN20).
Innovative solutions and extreme care in machine
design assure the greatest safety for all users and a
long life of machine, just like all ITALGI machines.
The machine, designed by ITALGI, has been made
to simplify both use and cleaning and it has been
manufactured according to the latest hygienic and
safety standards.
All parts of DUPLA in contact with food are built in
AISI 304 stainless steel or in other material
compatible with food.
Dimensions and weight
VERSION DIMENSIONS [cm] WEIGHT [Kg]
DUPLA 50x45x100 H 47
DUPLA + GN20 50x55x100 H 55
It is possible to insert different interchangeable
moulds and the additional gnocchi and chicce
forming group GN20.
Some innovative technical solutions of machine are patented

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1.3 -Description of machine
The main components of the combined pasta
machine DUPLA are the following:
PE - Emergency push button
P - Control panel
R - Filling container
L - Filling feeding lever
MR- Filling adjustment knob
S - Ravioli mould
PF - Ravioli fixing stud
Gnocchi and chicche forming group GN20
The main parts of the GN20 gnocchi and chicche
forming group are:
RF - Flour dispenser container
LF - Flour dispenser adjustment lever
S - Cutting group cover
SG - Product outlet chute
MR- Ruling adjustment knob

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1.4 - Description of the control panel
WARNING !!! Never open main control
panel [Q] if you are not a qualified
electrician. Turn off main power switch
before opening main control panel [Q].
Main control panel [P] is positioned on the front part
of machine and includes the following devices:
PE - 

EMERGENCY – Stops machine in case of
emergency
P1 - 


START – Starts the machine
P2 - 


MAN – Manual functioning button
P3 - 


STOP – Stops the machine
R - 


RETE – Shows that machine is on

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2 - INSTALLATION (TO BE CARRIED OUT BY TRAINED
PERSONNEL)
2.1 - Positioning the machine
WARNING !!! Machine is very heavy. Always
use a forklift to move it (minimum capacity 100
kg).
Unload the pallet with the packed machine with a forklift
(minimum capacity 100 kg).
Reach the room where the machine will be operating,
remove the packing and place the machine on an horizontal
desk. It must be strong enough to support the weight of the
machine, according with the technical data table.
WARNING !!! Moving heavy machinery can be
very dangerous ! Make sure that the forklift or
the crane is strong enough to lift the load.
Always double check that the machine is
securely fastened and doesn’t shake. Never
walk underneath or nearby any lifted heavy
piece of equipment.
Avoid keeping heavy loads high while moving
them around; always keep them as close as
possible to the ground.
If you have not any safe lifting device, the machine can be
lifted by two strong people, as shown in picture.

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2.2 - Electric connections
WARNING !!! For your personal safety all the
electrical connections and installation must be
carried out by a trained electrician.
Verify that the electric power available is compatible with the
electric characteristic of your machine, as reported on the
identity plate placed on machine.
Connect machine to a power outlet with ground wires and
equipped with a differential breaker.

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3 - USE
WARNING !!! Before starting machine, be sure
that nobody is working on machine or is
cleaning it!
Before using the machine be sure that machine is properly
cleaned and sanitized (according to your local regulations).
Be sure that machine is properly connected to electric
source.
Verify that nobody is working on machine or is cleaning it.
3.1 - Making ravioli
Open the cover [1] and insert the desired ravioli mould [2],
as shown in picture.
Check that the ravioli mould [2] is properly inserted till the
end of its seat; this must allow the closing of the cover [1] (if
there are any difficult, extract the mould and turn its rolls of
some degrades to make easier its gearing wheels coupling
with the other gears inside the ravioli group) and fix it
inserting the pin [3] into its seat by screwing the knob [4].
WARNING !!! Always insert properly and
carefully the ravioli mould. Otherwise the
machine could be seriously damaged!

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Turn the handle [6] into a vertical position, as shown in
picture.
This operation unhooks the movement of the piston [7] for
the filling pressing.
Rotate the handle [6] clockwise till the piston [7] reaches the
top position; remove the filling container [8] and fill it with the
desired stuffing.
The stuffing has to be soft. It is necessary to pass it through
a meat chopper and it must not have any filament or crumb.
These pieces could obstruct the holes of the mould’s
stuffing distributor and they could compromise the proper
filling of the ravioli.
The filling must not be fat or greasy as it could make difficult
the closing of ravioli.
WARNING !!! If the handle [6] is unhooked, the
automatic movement of the piston [8] is not
active and it will be then possible to lift it up or
down by rotating the handle [6].
To make work the automatic movement of the
piston [8], hook the handle [6] lowing it to the
horizontal position.
Insert the stuffing distributor [10] into its seat [9].
Remember each mould has its own distributor: use the
proper one.

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Replace the filling container, keeping the shaped side on
the left side, as shown in picture.
Turn the handle [6] counter-clockwise to lift down the piston
[8] for some centimetres inside the filling container [7].
Turning the handle [6] into the horizontal position as shown
in the picture, to activate the automatic movement of the
piston [7].
Start ravioli machine pressing the button [P1], “START”,
untill you see, through the lateral fissure [11], some stuffing
coming out from the filling distributor.
As soon as you see the filling coming out, stop the machine
pressing the button [P3], “STOP”, to save from dirtying the
mould.
For the first use of the day, it is suggested to fill the
distributor before beginning to make ravioli.
This operation can be carried out by removing the mould,
place a container under the ravioli outcome and get some
filling coming out from the distributor, then stop the machine
and take away the filling from the distributor outlet.
In this away you will have an homogeneous outlet of the
filling from the different holes of the distributor and already
the first ravioli will have the same quantity of filling.
WARNING !!! If the filling dirties the mould’s
rolls, it won’t work properly! In this case it will
be necessary to take away the mould and
clean it carefully.