Itm HOLEMAKER HMPRO36AD User manual

Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
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HOLEMAKER PRO 50
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
Ver: 1.10 14/08/2015

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
3
1. GENERAL INFORMATION
1.1. Application
The PRO 36 AD is a drilling machine with electromagnetic base, designed to drill
holes with diameters of up to 36 mm (1-7/16″). The machine can drill to a depth of up
to 20 mm (13/16″) by using HSS annular cutters or to a depth of up to 30 mm (1-
3/16″) by using TCT annular cutters.
The electromagnetic base clamps the machine to ferromagnetic surfaces. This
makes sure that the operator is safe and the machine works correctly. A safety strap
protects the machine from falling in case of a clamping loss.
With an optional HSS quill assembly you can drill holes to a depth of up to 25 mm
(1″) by using HSS cutters or twist drill bits with a 19 mm Weldon shank.
1.2. Technical data
Voltage
1~ 110–120 V, 50–60 Hz
1~ 220–240 V, 50–60 Hz
Power
1020 W
Tool holder
19 mm (3/4″) Weldon
Maximum drilling diameter with annular cutter
36 mm (1-7/16″)
Maximum drilling diameter with twist drill bit
12 mm (1/2″)
Maximum drilling depth with HSS cutter or drill bit
20 mm (13/16″)*
Maximum drilling depth with TCT cutter
30 mm (1-3/16″)
Clamping force
(surface with the thickness of 25 mm and roughness Ra= 1.25)
8 900 N
Electromagnetic base dimensions
90 mm × 180 mm × 38.5 mm
3-9/16″× 7-1/16″× 1-1/2″
Stroke
39 mm (1-1/2″)
Rotational speed with no load
550 rpm (for 115 V)
580 rpm (for 230 V)
Rotational speed with load
350 rpm (for 115 V)
370 rpm (for 230 V)
Minimum workpiece thickness
6 mm (1/4″)
Protection class
I
Noise level
More than 85 dB
Required ambient temperature
0–40°C (32–104°F)
Weight
9.5 kg (21 lbs)
* Up to 25 mm (1″) when used with an optional HSS quill assembly (ZSP-0521-04-00-00-0).

PRO 36 AD
84 mm hex wrench 1
unit
–Operator’s Manual 1
unit
1.4. Dimensions
1.5. Design
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
5
176 mm (6-15/16’’)
147 mm (5-13/16’’) 380 mm (14-15/16’’)
MOTOR
stopbutton
Electromagnetic base
(MAGNET) switch
MOTOR
startbutton
Carrying handle
Electromagnetic base
Chip guard
Opening for safety strap
Control panel
TCT quill assembly including spindle with arbor
PRO 36 AD
1.3. Equipment included
1Drilling machine 1
unit
2Plastic box 1
unit
3Handle 1
unit
4Handle adapter 1
unit
5Pilot pin 7.98x85 for TCT cutters 1
unit
6Pilot pin 6.34x74 for HSS cutters 1
unit
7Safety strap 1
unit
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
4
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PRO 36 AD
1.3. Equipment included
1Drilling machine 1
unit
2Plastic box 1
unit
3Handle 1
unit
4Handle adapter 1
unit
5Pilot pin 7.98x85 for TCT cutters 1
unit
6Pilot pin 6.34x74 for HSS cutters 1
unit
7Safety strap 1
unit
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
4
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3
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PRO 36 AD
1.3. Equipment included
1Drilling machine 1
unit
2Plastic box 1
unit
3Handle 1
unit
4Handle adapter 1
unit
5Pilot pin 7.98x85 for TCT cutters 1
unit
6Pilot pin 6.34x74 for HSS cutters 1
unit
7Safety strap 1
unit
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
4
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2
3
4
5
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PRO 36 AD
1.3. Equipment included
1Drilling machine 1
unit
2Plastic box 1
unit
3Handle 1
unit
4Handle adapter 1
unit
5Pilot pin 7.98x85 for TCT cutters 1
unit
6Pilot pin 6.34x74 for HSS cutters 1
unit
7Safety strap 1
unit
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
4
1
2
3
4
5
6
7
8

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
6
2. SAFETY PRECAUTIONS
1. Before use, read this Operator’s Manual and complete a training in occupational
safety and health.
2. Use only in applications specified in this Operator’s Manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those
specified on the rating plate.
5. Connect the machine to a correctly grounded power source. Protect the power
source with a 16 A fuse for 230 V or a 32 A fuse for 115 V. If you are going to work
on building sites, supply the machine through an isolation transformer with class II
protection only.
6. Set the MAGNET switch to ‘O’ before you move the machine. Use the carrying
handle to move the machine.
7. Do not carry the machine by the power cord and do not pull the cord. This can
cause damage and electric shock.
8. Keep untrained bystanders away from the machine.
9. Before each use, ensure the correct condition of the machine, power source,
power cord, plug, control panel, and tools.
10. Before each use, make sure that no part is cracked or loose. Make sure to
maintain correct conditions that can have an effect on the operation of the
machine.
11. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
12. Do not stay below the machine that is put at heights.
13. Keep the work area well lit, clean, and free of obstacles.
14. Make sure that the tool is correctly attached. Remove wrenches from the work
area before you connect the machine to the power source.
15. Do not use tools that are dull or damaged.
16. Do not make holes whose diameter or depth differ from those specified in the
technical data.
17. Unplug the power cord before you install and remove tools. Use protective gloves
to install and remove tools.
18. Use annular cutters without the pilot pin only when you drill incomplete through
holes.
19. Do not use near flammable materials or in explosive environments.

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
7
20. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint,
chips, or dirt.
21. Use the safety strap to attach the machine to a stable structure. Put the strap
through the hole in the machine body. Do not put the strap into the buckle from
the front.
22. Use eye and ear protection and protective clothing. Do not use loose clothing.
23. Each time before you put the machine on the surface, rub the surface with
coarse-grained sandpaper. Make sure that the bottom of the base is in full
contact with the surface.
24. Do not touch chips or moving parts. Do not let anything catch in moving parts.
25. After each use, clean from the machine and the tool. Do not remove chips with
bare hands.
26. Unplug the power cord before you do maintenance or install/remove parts.
27. Repair only in a service center appointed by the seller.
28. If the machine falls, is wet, or has any damage, stop the work and immediately
send the machine to the service center for check and repair.
29. Do not leave the machine when it operates.
30. If you are not going to use the machine, remove the tool from the holder. Then,
remove the machine from the work area and keep it in a safe and dry place.
31. If you are not going to use the machine for an extended period, put anti-corrosion
material on the steel parts.

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
8
3. STARTUP AND OPERATION
3.1. Installing the handle
Install the handle by using the adapter. You can also install the handle at the other
side of the machine.

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
10
3.3. Preparing
Before use, clean steel parts, including the spindle, from anti-corrosion material used
to preserve the machine for storage and transport.
Install the handle as described before.
Select the annular cutter or drill bit that matches the required hole diameter. Use
a dry cloth to clean the spindle and the cutter (drill bit). Then, install the cutter (drill
bit) as described before.
Put the machine on a flat ferromagnetic workpiece with the thickness of at least
6 mm (1/4″). Make sure that there is no rust, paint, chips, or dirt. They decrease the
clamping force. The force will be lower also if the surface is thin, rough, not flat, not
rigid, the voltage is lower than required, or the bottom of the base is worn.
Connect the machine to the power source. Set the MAGNET switch to ‘I’ to turn
on the clamping. Some types of steel (non-ferromagnetic) do not conduct magnetic
flux so the machine cannot clamp onto them.
Use the safety strap to prevent fall and injury if the machine loses the clamping.
Attach the machine to a stable structure by putting the strap through the hole in the
machine body. Make sure that the strap is tight and not twisted (except horizontal
drilling; the maximum allowed twist is shown in from figure “c”). If the machine comes
loose from the workpiece and hangs on the strap, replace the strap. Do not put the
strap into the buckle from the front (d).

PRO 36 AD
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited.
15
To install the assembly, unplug the power cord. Lift the chip guard and turn the handle
to the left (1) to lower the standard TCT quill assembly as much as possible. Next,
remove the handle and use pliers to remove the retaining rings (2). Push out the shaft
(3)by 16 mm (10/16″). This will remove the TCT quill assembly (4). Install the HSS quill
assembly (5)and push in the shaft (6). Then, put the retaining rings back in place (7).
1
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6
2
7

HM PRO 36 AD
1
6
2
5
4
3
1
6
2
5
4
3
ITEM PART NUMBER DESCRIPTION Q-TY
1
SKR-000012
PLASTIC BOX
1
2
PAS-000007
SAFETY STRAP 250
1
3
PLT-0378-15-00-00-0
PILOT PIN
1
4
KLC-000007
4 MM HEX WRENCH
1
5
PRD-000002
TORQUE STICK
1
6
KLC-000048
RATCHET WRENCH 3-8
1

HM PRO 36 AD
52 53
54
55
49
4
25 26
42
45
18
19
40
39
51
57
59
38
50
17
48
44
37
41
56
46
30
36
16
35
20
34
21
47
33
22
32
31
43
58
23
15
14
29
13
28
27
3
24
9
8
7
12 11
10
3
6
5
2
1
ITEM PART NUMBER DESCRIPTION Q-TY
1
WKR-000098
HEX SOCKET BUTTON HEAD SCREW M5x16
6
2
PKR-0521-02-00-00-1
GEARBOX COVER
1
3
KLK-000044
DOWEL PIN 5n6x10
3
4
KOL-0521-08-00-00-0
GEAR z63 ASSY
1
5
PRS-000223
EXTERNAL RETAINING RING 25z TYPE A
1
6
LOZ-000169
BALL BEARING 25x42x9
1

HM PRO 36 AD
ITEM PART NUMBER DESCRIPTION Q-TY
7
KOL-0521-08-01-00-0
GEAR z63
1
8
LOZ-000100
BALL BEARING 30x42x7
1
9
PRS-000021
EXTERNAL RETAINING RING 30z TYPE A
1
10
SPR-000063
DISC SPRING fi27.99xfi21.74x0.3
1
11
WLK-0521-07-00-00-0
PINION SHAFT z16 z32 ASSY
1
12
LOZ-000038
BALL BEARING 12x28x8
2
13
PDK-000221
WASHER 20x28x0.1
2
14
PDK-0521-13-00-00-0
SETTING WASHER
1
15
SLN-0521-03-00-00-1
MOTOR ASSY - 120V
1
15
SLN-0521-03-00-00-3
MOTOR ASSY - 230V
1
16
NSD-000009
HANDLE COVER
1
17
UCW-0521-12-00-00-0
HANDLE
1
18
WKR-000101
HEX SOCKET BUTTON HEAD SCREW M6x16
2
19
PDK-000021
ROUND WASHER 6.4
4
20
PRS-000019
EXTERNAL RETAINING RING 28z
2
21
PRS-000259
SEAL 20x28x4
1
22
TLJ-000010
SELF-LUBRICATING SLEEVE 28.05x32x1
2
23
KRP-0521-01-01-00-1
BODY
1
24
WLK-0521-10-00-00-0
FEED SHAFT z20
1
25
WKR-000302
SELF-TAPPING SCREW 5x30
4
26
WKR-000395
HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20
2
27
PDK-000151
NYLON WASHER 8.1x14x3
4
28
OSL-0521-09-01-00-0
CHIP GUARD
1
29
SPR-000030
SPRING 1x10x17.5
2
30
ZSP-0521-04-00-00-0
QUILL ASSY
1
31
PRS-000011
EXTERNAL RETAINING RING 20z
1
32
TLJ-0521-04-01-00-0
QUILL CARRIER
1
33
LOZ-000045
BALL BEARING 20x42x12
1
34
PRS-000026
INTERNAL RETAINING RING 42w
1
35
WRZ-0378-03-02-00-0
SPINDLE
1
36
WKR-000063
HEX SOCKET SET SCREW WITH FLAT POINT M8x8
2
37
SPR-0378-03-04-00-0
SPRING
1
38
WYP-0378-03-05-00-0
PLUNGER
1
39
PDK-0139-00-04-00-0
WASHER 18.8x10x1
1
40
PRS-000009
INTERNAL RETAINING RING 19w
1
41
PDS-0521-14-00-00-0
ELECTROMAGNETIC BASE ASSY
1
42
LOZ-000072
BALL BEARING 9x26x8
1
43
WLK-0521-06-00-00-0
PINION SHAFT z11 z26 ASSY
1
44
STR-0521-05-00-00-0
ELECTRONIC CONTROLLER ASSY –120V
1
44
STR-0521-05-00-01-0
ELECTRONIC CONTROLLER ASSY –230V (CEE)
1
44
STR-0521-05-00-02-0
ELECTRONIC CONTROLLER ASSY –230V (AU)
1
44
STR-0521-05-00-03-0
ELECTRONIC CONTROLLER ASSY –230V (INDIA)
1
45
SZN-0075-00-51-00-5
POWER CORD 120V 3x2.08 WITH STRAIN RELIEF ASSY (US)
1
45
SZN-0212-10-02-00-2
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (CEE)
1
45
SZN-0212-10-02-00-1
POWER CORD 230V 3x1 WITH STRAIN RELIEF ASSY (AU)
1
45
PWD-0212-10-02-00-6
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA)
1
46
DLW-000007
CABLE GLAND WITH STRAIN RELIEF PG11
1
47
WKR-000420
COUNTERSUNK HEAD SCREW M3x16
1
48
OBD-0521-05-01-00-0
ELECTRONIC CONTROLLER HOUSING
1
49
WKR-000208
PAN HEAD SCREW M4x10
1
50
PDK-000060
EXTERNAL TOOTH LOCK WASHER 4.3
1
51
NKR-000013
HEX NUT M4
1

HM PRO 36 AD
ITEM PART NUMBER DESCRIPTION Q-TY
52
MDL-0378-14-04-00-4
ELECTRONIC MODULE SW=35A - 230V
1
52
MDL-0378-14-04-00-3
ELECTRONIC MODULE SW=35A - 120V
1
53
PDK-000041
SPRING WASHER 3.1
1
54
NKR-000009
HEX NUT M3
1
55
NKR-000040
STRAIN RELIEF NUT
1
56
WLC-000006
START-STOP SWITCH - 120V
1
56
WLC-000008
START-STOP SWITCH - 230V
1
57
PNK-000013
POWER SWITCH
1
58
WKR-000289
HEX SOCKET BUTTON HEAD SCREW M5x8
4
59
PDK-000043
SPRING WASHER 4.1
1

HM PRO 36 AD
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18
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14
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12
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7
5
2
3
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21
20
19
18
16
15
4
14
13
12
11
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8
7
5
2
3
6
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