Itm HOLEMAKER HMPRO65 User manual

Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
esahcruPfoetaD#laireS
HOLEMAKER PRO 50
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
Ver: 1.10 14/08/2015
Holemaker Portable Magnetic Drilling Machine
OPERATOR’S MANUAL
WARNING!
BEFORE USE,ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS
ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL .
esahcruPfoetaD#laireS
HOLEMAKER PRO 50
BEWARE OF
ROTATING
MACHINE PARTS
LINE VOLTAGE
PRESENT
NEVER PLACE
FINGERS NEAR
CUTTING AREA OR
MACHINE ARBOR
HEARING PROTECTION
REQUIRED
EYE PROTECTION
REQUIRED
Ver: 1.10 14/08/2015
ul. Elewatorska 23/1, 15-620 Białystok, Poland
Phone: [phone], Fax: [phone]
www.promotech.eu e-mail: [e-mail]
OPERATOR’S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
P
PR RO O 6 62 2

Contents
1. GENERAL INFORMATION ............................................................................................... 3
1.1. Application ................................................................................................................. 3
1.2. Technical data............................................................................................................ 3
1.3. Equipment included ................................................................................................... 4
1.4. Dimensions ................................................................................................................ 5
1.5. Design ....................................................................................................................... 6
2. SAFETY PRECAUTIONS.................................................................................................. 7
3. STARTUP AND OPERATION ........................................................................................... 9
3.1. Installing and removing the annular cutter.................................................................. 9
3.2. Installing and removing the cooling system ...............................................................10
3.3. Monitoring system of the clamping force ...................................................................11
3.4. Preparing ..................................................................................................................11
3.5. Drilling.......................................................................................................................13
3.6. Replacing the motor brushes ....................................................................................15
4. ACCESSORIES ...............................................................................................................16
4.1. Pressure cooling system ...........................................................................................16
4.2. Pipe attachment DMP 251 ........................................................................................16
5. DECLARATION OF CONFORMITY .................................................................................17
6. WARRANTY CARD..........................................................................................................18

PRO 62
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3
1. GENERAL INFORMATION
1.1. Application
The HMPRO65 is a drilling machine designed to drill holes with diameters of up to
65 mm (2.56″) to a depth of up to 75 mm (2.95″) by using annular cutters.
The electromagnetic base clamps the machine to ferromagnetic surfaces. This
makes sure that the operator is safe and the machine works correctly. A safety strap
protects the machine from falling in case of a clamping loss.
An optional attachment allows you to drill in pipes.
1.2. Technical data
Voltage
1~ 220–240 V, 50–60 Hz
1~ 110–120 V, 50–60 Hz
Power
1600 W
Tool holder
19 mm (3/4″) Weldon
Maximum drilling diameter
65 mm (2.56″)
Maximum drilling depth
75 mm (2.95″)
Clamping force
(surface with the thickness of 25 mm and roughness R
a
= 1.25)
11,000 N
Electromagnetic base dimensions
90 mm × 180 mm × 48 mm
3.5″ × 7.1″ × 1.9″
Stroke
95 mm (3.7″)
Rotational speed under load
160 rpm
390 rpm
Minimum workpiece thickness
8 mm (0.3″)
Protection class
I
Noise level
More than 70 dB
Required ambient temperature
0–40°C (32–104°F)
Weight
17 kg (37.5 lbs)

PRO 62
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5
1.4. Dimensions
479 mm (19″)
355 mm (14″)
264 mm (10.4″)

PRO 62
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
7
2. SAFETY PRECAUTIONS
1. Before use, read this Operator’s Manual and complete a training in occupational
safety and health.
2. Use only in applications specified in this Operator’s Manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those spec-
ified on the rating plate.
5. Connect the machine to a correctly grounded power source. Protect the power
source with a 16 A fuse for 230 V or a 32 A fuse for 115 V. If you are going to work
on building sites, supply the machine through an isolation transformer with class II
protection only.
6. Set the MAGNET switch to ‘O’ before you move the machine. Use carrying handle
to move the machine.
7. Do not carry the machine by the power cord and do not pull the cord. This can
cause damage and electric shock.
8. Keep untrained bystanders away from the machine.
9. Before each use, ensure the correct condition of the machine, power source, pow-
er cord, plug, control panel, and tools.
10. Before each use, make sure that no part is cracked or loose. Make sure to main-
tain correct conditions that can have an effect on the operation of the machine.
11. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
12. Do not stay below the machine that is put at heights.
13. Keep the work area well lit, clean, and free of obstacles.
14. Make sure that the tool is correctly attached. Remove wrenches from the work
area before you connect the machine to the power source.
15. Do not use tools that are dull or damaged.
16. Unplug the power cord before you install and remove tools. Use protective gloves
to install and remove tools.
17. Unplug the power cord before you manually turn the spindle.
18. Use annular cutters without the pilot pin only when you drill incomplete through
holes.
19. Do not make holes whose diameter or depth differ from those specified in the
technical data.
20. Do not use near flammable materials or in explosive environments.

PRO 62
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8
21. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint,
chips, or dirt.
22. Do not use the gear switch if the motor is on.
23. Use the safety strap to attach the machine to a stable structure. Put the strap
through the hole in the machine body. In the horizontal position, attach the strap
to the carrying handle. Do not put the strap into the buckle from the front.
24. Use eye and ear protection and protective clothing. Do not use loose clothing.
25. Be careful on workpieces thinner than 10 mm (0.4″). The clamping force depends
on the workpiece thickness and is much lower for thin plates.
26. Each time before you put the machine on the workpiece, rub the workpiece with
coarse-grained sandpaper. Make sure that the bottom of the base is in full con-
tact with the workpiece.
27. Do not touch chips or moving parts. Do not let anything catch in moving parts.
28. After each use, remove chips and coolant from the machine and the tool. Do not
remove chips with bare hands.
29. Unplug the power cord before you do maintenance or install/remove parts.
30. Repair only in a service center appointed by the seller.
31. If the machine falls, is wet, or has any damage, stop the work and immediately
send the machine to the service center for check and repair.
32. Do not leave the machine when it operates.
33. If you are not going to use the machine, remove the tool from the holder. Then,
remove the machine from the work area and keep it in a safe and dry place.
34. If you are not going to use the machine for an extended period, put anti-corrosion
material on the steel parts.

PRO 62
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10
3.2. Installing and removing the cooling system
Attach the bottle to the bracket (1). Attach the hose to the fitting (2).
To remove the bottle, continue in reverse sequence.
1
2

PRO 62
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Copying, using, or distributing without permission of PROMOTECH is prohibited.
11
3.3. Monitoring system of the clamping force
The drilling machine has a system that monitors the clamping force of the electro-
magnetic base. The force will be lower if there is rust, paint, chips, or dirt. The force
will be lower also if the surface is thin, rough, not flat, not rigid, the voltage is lower
than required, or the bottom of the base is worn.
If the clamping force is too low, the system will not allow the machine to operate.
Then, after you release the green MOTOR button, the motor stops. This happens on
a surface thinner than 5 mm (0.2″). The clamping force is then only about 25% of the
force that you can get on a flat plate that is 25 mm (1’’) thick. Then, to drill on thin
plates, press and hold the green MOTOR button.
3.4. Preparing
Before use, clean steel parts, including the spindle, from anti-corrosion material used
to preserve the machine for storage and transport.
Attach the handles to the feed shaft.
Select the annular cutter or drill bit that matches the required hole diameter. Use
a dry cloth to clean the spindle and the cutter. Then, install the cutter as described
before.
Put the machine on a flat ferromagnetic workpiece with the thickness of at least
8mm (0.3″). Make sure that there is no rust, paint, chips, or dirt. They decrease the
clamping force. The force will be lower also if the surface is thin, rough, not flat, not
rigid, the voltage is lower than required, or the bottom of the base is worn.
Connect the machine to the power source. Set the MAGNET switch to ‘I’ to turn
on the clamping. Some types of steel (non-ferromagnetic) do not conduct magnetic
flux so the machine cannot clamp onto them.
Use the safety strap to prevent fall and injury if the machine loses the clamping.
Attach the machine to a stable structure by putting the strap through the hole in the
machine body. In the horizontal position, attach the strap to the carrying handle.
Make sure that the strap is tight and not twisted. If the machine comes loose from the
workpiece and hangs on the strap, replace the strap. Do not put the strap into the
buckle from the front.

PRO 62
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15
After the work is finished and the motor turned off, set the gear switch to the op-
posite position. Then, turn on the motor and let it operate for a while with no load to
improve lubrication. Next, turn off the motor and the base, and then unplug the
power cord. Clean the machine and the tool, and then remove the machine from the
work area.
Tighten the bottle cap, close the valve, and then press the pilot pin to remove the
coolant that remains in the cooling system. Before you put the machine into the box,
remove the bottle, and use gloves to remove the tool from the holder.
3.6. Replacing the motor brushes
Every 100 work hours, check the condition of the brushes. To do this, unplug the
power cord and remove the cover (1). Lift the spring (2) and remove the brush. If the
brush is shorter than 5 mm (0.2″), replace the two brushes with new ones.
Install in reverse sequence. Then, let the motor operate with no load for
20 minutes.
1
2

Parts list PRO 62 v.0.04
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 1
1
3
4
2
5
ITEM
PART NUMBER
DESCRIPTION
Q-TY
1
UKL-0630-04-00-00-0
COOLANT BOOTLE ASSY
1
2
DZW-0212-12-00-00-0
SPOKE HANDLE ASSY
3
3
KLC-000037
5 MM HEX WRENCH WITH HANDLE
1
4
PAS-000008
SAFETY STRAP
1
5
SKR-000017
PLASTIC BOX
1

Parts list PRO 62 v.0.04
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 2
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36
34
33
18
14
15
19
17
16
20
26 25
24
5
23
22
21
6
27 28
29 30
13
31
32
11
10
12
9
7
8
4
3
2
1
ITEM
PART NUMBER
DESCRIPTION
Q-TY
1
SLN-0630-01-00-00-0
MOTOR - 115V
1
1
SLN-0630-01-00-00-1
MOTOR - 230V
1
2
SRB-000083
HEX SOCKET HEAD CAP SCREW M5x16
4
3
PDK-000044
SPRING WASHER 5.1
4
4
PDK-000017
ROUND WASHER 5.3
4
5
WKR-000413
CROSS RECESSED PAN HEAD SCREW M5x6
2
6
MCW-0630-06-00-00-0
COOLANT BOOTLE BRACKET
1
7
WKR-000395
HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20
2
Parts list PRO 62 v.0.04
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 2
35
36
34
33
18
14
15
19
17
16
20
26
25
24
5
23
22
21
6
27 28
29 30
13
31
32
11
10
12
9
7
8
4
3
2
1
ITEM
PART NUMBER
DESCRIPTION
Q-TY
1
SLN-0630-01-00-00-0
MOTOR - 115V
1
1
SLN-0630-01-00-00-1
MOTOR - 230V
1
2
SRB-000083
HEX SOCKET HEAD CAP SCREW M5x16
4
3
PDK-000044
SPRING WASHER 5.1
4
4
PDK-000017
ROUND WASHER 5.3
4
5
WKR-000413
CROSS RECESSED PAN HEAD SCREW M5x6
2
6
MCW-0630-06-00-00-0
COOLANT BOOTLE BRACKET
1
7
WKR-000395
HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20
2

Parts list PRO 62 v.0.04
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 3
ITEM
PART NUMBER
DESCRIPTION
Q-TY
8
PDK-000151
NYLON WASHER 8.1x14x3
4
9
OSL-0630-05-00-00-0
GUARD
1
10
SPR-000030
PUSH SPRING
2
11
TLJ-0399-06-00-00-0
BOTTOM SLEEVE
2
12
SRB-000119
HEX SOCKET HEAD CAP SCREW M6x30
4
13
RDK-0630-02-00-00-0
GEARBOX ASSY
1
14
PRS-000019
EXTERNAL RETAINING RING 28z
1
15
TLJ-000010
SELF-LUBRICATING SLEEVE 28x32x16
2
16
SRB-000118
HEX SOCKET HEAD CAP SCREW M6x30
2
17
PDK-000046
SPRING WASHER 6.1
4
18
SRB-000115
HEX SOCKET HEAD CAP SCREW M6x25
2
19
PRS-0440-11-02-00-0
BRAKE RING 20x28x3,9
1
20
WLK-0630-03-02-00-0
PINION SHAFT
1
21
WKR-000434
CROSS RECESSED COUNTERSUNK HEAD SCREW M4x20
1
22
PDK-000060
EXTERNAL TOOTH LOCK WASHER 4.3
2
23
NKR-000013
HEX NUT M4
2
24
WZK-0563-03-10-00-0
SAFETY WIRE SET
1
25
WKR-000193
CROSS RECESSED PAN HEAD SCREW M4x8
1
26
PDK-000016
ROUND WASHER 4.3
2
27
STR-0257-04-03-00-3
MODULE - 115V
1
27
STR-0257-04-03-00-2
MODULE - 230V
1
28
MSK-0599-04-01-00-0
PANEL PLATE
1
29
PDK-000161
EXTERNAL TOOTH LOCK WASHER 3.7
3
30
WKR-000415
CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 3.5x13
3
31
PNK-000013
MAGNET SWITCH
1
32
WLC-000005
START-STOP SWITCH - 115V
1
32
WLC-000007
START-STOP SWITCH - 230V
1
33
WZK-0242-04-00-00-0
REED RELAY WIRE SET ASSY
1
34
PDS-0630-03-03-00-0
MAGNETIC BASE ASSY
1
35
SZN-0075-00-51-00-5
POWER CORD 120V 3x2.08 WITH STRAIN RELIEF ASSY (US)
1
35
SZN-0212-10-02-00-2
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (EU)
1
35
SZN-0212-10-02-00-5
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (AU)
1
35
PWD-0212-10-02-00-6
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (INDIA)
1
35
PWD-0212-10-02-00-7
POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY (UK)
1
36
DLW-000007
CABLE GLAND WITH STRAIN RELIEF PG11
1

Parts list PRO 62 v.0.04
This document is protected by copyrights.
Copying, using, or distributing without permission of PROMOTECH is prohibited. 4
16
19
4
11
27
26
25
23
29
24
28
22
21
20
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13
12
3
10
9
8
2
1
7
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5