ITT Goulds Pumps NM 3196 i-FRAME User manual

Installation, Operation, and
Maintenance Manual
Model NM 3196 i-FRAME

Table of Contents
1 Introduction and Safety ....................................................................................................................................5
1.1 Introduction................................................................................................................................................ 5
1.1.1 Requesting other information ..........................................................................................................5
1.2 Safety ........................................................................................................................................................5
1.2.1 Safety terminology and symbols ..................................................................................................... 6
1.2.2 Environmental safety.......................................................................................................................7
1.2.3 User safety ......................................................................................................................................7
1.3 Product warranty .....................................................................................................................................10
1.4 Ex Considerations and Intended Use.....................................................................................................10
2 Transportation and Storage............................................................................................................................16
2.1 Inspect the delivery ................................................................................................................................. 16
2.1.1 Inspect the package ......................................................................................................................16
2.1.2 Inspect the unit.............................................................................................................................. 16
2.2 Transportation guidelines ........................................................................................................................16
2.2.1 Pump handling .............................................................................................................................. 16
2.2.2 Lifting methods.............................................................................................................................. 16
2.3 Storage guidelines................................................................................................................................... 19
2.3.1 Pump storage requirements.......................................................................................................... 19
2.3.2 Frostproofing .................................................................................................................................20
3 Product Description ........................................................................................................................................21
3.1 General description NM 3196.................................................................................................................. 21
3.1.1 Part description NM 3196..............................................................................................................22
3.2 General description i-ALERT® Equipment Health Monitor .....................................................................23
3.3 Nameplate information ............................................................................................................................24
4 Installation........................................................................................................................................................28
4.1 Pre-installation......................................................................................................................................... 28
4.1.1 Pump location guidelines .............................................................................................................. 28
4.1.2 Foundation requirements .............................................................................................................. 29
4.2 Baseplate-mounting procedures ............................................................................................................. 30
4.2.1 Prepare the baseplate for mounting.............................................................................................. 30
4.2.2 Install the baseplate using shims or wedges.................................................................................30
4.2.3 Install the baseplate using jackscrews ..........................................................................................31
4.2.4 Install the baseplate using spring mounting ..................................................................................34
4.2.5 Install the baseplate using stilt mounting ......................................................................................35
4.2.6 Baseplate-leveling worksheet .......................................................................................................37
4.3 Install the pump, driver, and coupling......................................................................................................38
4.4 Pump-to-driver alignment ........................................................................................................................ 38
4.4.1 Alignment checks ..........................................................................................................................38
4.4.2 Permitted indicator values for alignment checks........................................................................... 39
4.4.3 Alignment measurement guidelines ..............................................................................................39
4.4.4 Attach the dial indicators for alignment ......................................................................................... 40
4.4.5 Pump-to-driver alignment instructions...........................................................................................40
4.4.6 C-face adapter ..............................................................................................................................43
4.5 Grout the baseplate.................................................................................................................................44
4.6 Piping checklists......................................................................................................................................45
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Model NM 3196 i-FRAME Installation, Operation, and Maintenance Manual 1

4.6.1 General piping checklist ................................................................................................................45
4.6.2 Suction-piping checklist.................................................................................................................48
4.6.3 Discharge piping checklist.............................................................................................................50
5 Commissioning, Startup, Operation, and Shutdown ...................................................................................52
5.1 Preparation for startup............................................................................................................................. 52
5.2 Remove the coupling guard .................................................................................................................... 53
5.3 Check the rotation ...................................................................................................................................55
5.4 Impeller-clearance check ........................................................................................................................ 55
5.4.1 Impeller clearances (NM 3196) .....................................................................................................56
5.5 Impeller-clearance setting .......................................................................................................................56
5.5.1 Set the impeller clearance - dial indicator method (all except CV 3196, CV 3198, and LF 3196
size 1x1.5-4) ...................................................................................................................................57
5.5.2 Set the impeller clearance - feeler gauge method (all except CV 3196, CV3198 and LF 3196 size
1x1.5-4)............................................................................................................................................58
5.6 Couple the pump and driver .................................................................................................................... 59
5.6.1 Install the coupling guard .............................................................................................................. 60
5.6.2 Bearing lubrication ........................................................................................................................65
5.7 Shaft-sealing options...............................................................................................................................66
5.7.1 Mechanical seal options................................................................................................................ 67
5.7.2 Connection of sealing liquid for mechanical seals ........................................................................67
5.8 Install the shaft guard - if provided ..........................................................................................................67
5.9 Pump priming ..........................................................................................................................................68
5.9.1 Prime the pump with the suction supply above the pump............................................................. 68
5.9.2 Prime the pump with the suction supply below the pump ............................................................. 68
5.9.3 Other methods of priming the pump..............................................................................................69
5.10 Start the pump.......................................................................................................................................69
5.11 i-ALERT® Equipment Health Monitor....................................................................................................70
5.12 Pump operation precautions ................................................................................................................. 70
5.13 Shut down the pump ............................................................................................................................. 72
5.14 Deactivate the i-ALERT® Equipment Health Monitor............................................................................72
5.15 Reset the i-ALERT® Health Monitor .....................................................................................................72
5.16 Make the final alignment of the pump and driver .................................................................................. 72
6 Maintenance..................................................................................................................................................... 74
6.1 Maintenance schedule ............................................................................................................................ 74
6.2 Bearing maintenance .............................................................................................................................. 75
6.2.1 Lubricating-oil requirements.......................................................................................................... 75
6.2.2 Regrease the grease-lubricated bearings .....................................................................................76
6.2.3 Lubricate the bearings after a shutdown period ............................................................................77
6.3 Shaft seal maintenance...........................................................................................................................78
6.3.1 Mechanical-seal maintenance.......................................................................................................78
6.4 Disassembly ............................................................................................................................................ 78
6.4.1 Disassembly precautions .............................................................................................................. 78
6.4.2 Tools required................................................................................................................................ 79
6.4.3 Drain the pump..............................................................................................................................79
6.4.4 Remove the coupling ....................................................................................................................80
6.4.5 Remove the back pull-out assembly ............................................................................................. 80
6.4.6 Remove the coupling hub .............................................................................................................82
6.4.7 Impeller removal............................................................................................................................83
6.4.8 Shaft guard removal (if provided).................................................................................................. 84
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2 Model NM 3196 i-FRAME Installation, Operation, and Maintenance Manual

6.4.9 Seal-chamber cover removal ........................................................................................................ 85
6.4.10 Remove the seal-chamber cover and backplate (NM 3196, 3198, CV 3198)............................. 85
6.4.11 Remove the frame adapter (MTi) ................................................................................................ 87
6.4.12 Remove the inboard labyrinth oil seal .........................................................................................87
6.4.13 Power-end disassembly ..............................................................................................................87
6.4.14 Disassemble the bearing frame ..................................................................................................91
6.4.15 Guidelines for i-ALERT® Equipment Health Monitor disposal .................................................... 92
6.4.16 Disassemble the C-face adapter................................................................................................. 92
6.5 Pre-assembly inspections ....................................................................................................................... 92
6.5.1 Replacement guidelines................................................................................................................ 93
6.5.2 Shaft and sleeve replacement guidelines .....................................................................................95
6.5.3 Bearing-frame inspection .............................................................................................................. 96
6.5.4 C-face adapter inspection ............................................................................................................. 97
6.5.5 Seal chamber and stuffing box cover inspection...........................................................................97
6.5.6 Bearings inspection....................................................................................................................... 98
6.5.7 Bearing-housing inspection........................................................................................................... 99
6.5.8 Bearing fits and tolerances............................................................................................................99
6.6 Reassembly............................................................................................................................................. 99
6.6.1 Assemble the rotating element and the bearing frame (STi and MTi)........................................... 99
6.6.2 Assemble the rotating element and the bearing frame (STi and MTi with duplex bearings) ....... 102
6.6.3 Assemble the frame .................................................................................................................... 106
6.6.4 INPRO labyrinth oil seal description............................................................................................ 110
6.6.5 Assemble the INPRO labyrinth oil seal ....................................................................................... 110
6.6.6 Assemble the C-face adapter...................................................................................................... 111
6.6.7 Shaft sealing ............................................................................................................................... 111
6.6.8 Shaft guard installation (if provided)............................................................................................ 118
6.6.9 Install the impeller ....................................................................................................................... 119
6.6.10 Post-assembly checks ..............................................................................................................121
6.6.11 Install the back pull-out assembly (except HT 3196).................................................................121
6.6.12 Assembly references.................................................................................................................124
6.6.13 Spare parts................................................................................................................................125
6.7 Interchangeability drawings...................................................................................................................126
6.7.1 NM 3196 interchangeability.........................................................................................................126
6.8 Lubrication conversion .......................................................................................................................... 126
6.8.1 Frame lubrication conversion ......................................................................................................126
6.8.2 Convert from greased-for-life or regreaseable to oil-lubricated bearings.................................... 127
6.8.3 Conversion from flood-oil to pure-oil mist....................................................................................128
6.8.4 Convert from flood oil to regreaseable ........................................................................................129
7 Troubleshooting ............................................................................................................................................130
7.1 Operation troubleshooting ..................................................................................................................... 130
7.2 Alignment troubleshooting.....................................................................................................................131
7.3 Assembly troubleshooting .....................................................................................................................131
8 Parts List and Cross-Sectionals ..................................................................................................................133
8.1 Parts list................................................................................................................................................. 133
9 Other Relevant Documentation or Manuals................................................................................................139
9.1 For additional documentation ................................................................................................................ 139
10 Local ITT Contacts ......................................................................................................................................140
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Model NM 3196 i-FRAME Installation, Operation, and Maintenance Manual 3