ITT Goulds Pumps VCW Installation and operating instructions

Installation, Operation, and
Maintenance
Model VCW

Table of Contents
1 Introduction and Safety ....................................................................................................................................3
1.1 Safety ........................................................................................................................................................3
1.1.1 Safety terminology and symbols ..................................................................................................... 4
1.1.2 User health and safety .................................................................................................................... 4
1.1.3 Safety regulations for Ex-approved products in potentially explosive atmospheres ....................... 7
1.1.4 Product warranty .............................................................................................................................9
2 Transportation and Storage............................................................................................................................ 11
2.1 Receive the unit....................................................................................................................................... 11
2.2 Unpack the unit ....................................................................................................................................... 11
2.3 Pump handling ........................................................................................................................................ 11
2.3.1 Lifting methods.............................................................................................................................. 11
2.4 Pump storage requirements .................................................................................................................... 12
2.4.1 Prepare the pump for long-term storage ....................................................................................... 13
3 Product Description ........................................................................................................................................14
3.1 General description .................................................................................................................................14
3.2 Nameplate information ............................................................................................................................14
4 Installation........................................................................................................................................................17
4.1 Pre-installation......................................................................................................................................... 17
4.2 Pre-installation......................................................................................................................................... 17
4.2.1 Inspect the sub-base.....................................................................................................................17
4.2.2 Concrete foundation requirements................................................................................................18
4.2.3 Piping checklists............................................................................................................................21
4.3 Installing a partially-assembled pump .....................................................................................................22
4.4 Installing the bowl assembly, Install unassembled pump elements ........................................................ 23
4.5 Column installation .................................................................................................................................. 24
4.5.1 Install the open lineshaft ...............................................................................................................24
4.5.2 Install the threaded coupling ......................................................................................................... 25
4.5.3 Installing the column - enclosed lineshaft .....................................................................................25
4.6 Installing the discharge head................................................................................................................... 26
4.7 Stuffing box installation ........................................................................................................................... 27
4.7.1 Installing the type A and B stuffing boxes ..................................................................................... 28
4.8 Mechanical seal options .......................................................................................................................... 29
4.8.1 Assemble a single inside-mounted mechanical seal.....................................................................29
4.8.2 Assemble a single outside-mounted mechanical seal ..................................................................30
4.9 Install the tube tension plate.................................................................................................................... 31
4.9.1 Tension the enclosing tube............................................................................................................32
4.9.2 Install the tension nut .................................................................................................................... 33
4.10 Install a solid-shaft driver....................................................................................................................... 34
4.10.1 Install the coupling hub ...............................................................................................................38
4.10.2 Impeller adjustment.....................................................................................................................38
4.10.3 Adjust the impeller for a solid-shaft driver ................................................................................... 40
4.10.4 Adjust the impeller for a hollow-shaft driver ................................................................................ 41
4.11 Installation and startup checklist............................................................................................................ 42
4.12 Optional Erection and Rigging of Individual Components ..................................................................... 45
Table of Contents
Model VCW Installation, Operation, and Maintenance 1

5 Commissioning, Startup, Operation, and Shutdown ...................................................................................49
5.1 Preparation for startup............................................................................................................................. 49
5.1.1 Prepare for startup ........................................................................................................................ 50
5.2 Pump priming ..........................................................................................................................................51
5.3 Start the pump.........................................................................................................................................51
5.4 Pump operation precautions ................................................................................................................... 52
5.5 Mechanical seal leaks .............................................................................................................................52
5.6 Stuffing box leaks .................................................................................................................................... 53
5.7 Shut down the pump ............................................................................................................................... 53
5.8 Lubricate the thrust pot during a shutdown period ..................................................................................53
6 Maintenance..................................................................................................................................................... 54
6.1 Maintenance schedule ............................................................................................................................ 54
6.2 Adjust and replace the packing ...............................................................................................................54
6.2.1 Adjust the packing when leaking is excessive ..............................................................................55
6.2.2 Adjust the packing when there is overheating or no leaks ............................................................ 55
6.3 Thrust pot lubrication guidelines.............................................................................................................. 56
6.4 Disassembly ............................................................................................................................................ 56
6.4.1 Disassembly precautions .............................................................................................................. 56
6.4.2 Disassemble the head and column ...............................................................................................57
6.4.3 Bowl disassembly..........................................................................................................................57
6.4.4 Remove the bowl and impeller wear rings .................................................................................... 57
6.4.5 Remove the bowl, suction bell, and lineshaft bearings ................................................................. 58
6.5 Pre-assembly inspections ....................................................................................................................... 58
6.5.1 Replacement guidelines................................................................................................................58
6.6 Reassembly............................................................................................................................................. 59
6.6.1 Installing the bowl and impeller wear ring ..................................................................................... 59
6.6.2 Installing the bowl, and lineshaft bearings ....................................................................................59
6.6.3 Installing the keyed bowl assembly...............................................................................................59
7 Troubleshooting ..............................................................................................................................................60
7.1 Operation troubleshooting ....................................................................................................................... 60
8 Parts Listings and Cross-Sectionals.............................................................................................................63
8.1 Typical Parts List and Cross Sectionals ..................................................................................................63
9 Local ITT Contacts ..........................................................................................................................................68
9.1 Regional offices.......................................................................................................................................68
Table of Contents
2 Model VCW Installation, Operation, and Maintenance

1 Introduction and Safety
1.1 Safety
WARNING:
•The operator must be aware of the pumpage and take appropriate safety precautions to
prevent physical injury.
• Risk of serious injury or death. If any pressure-containing device is over-pressurized, it
can explode, rupture, or discharge its contents. It is critical to take all necessary meas-
ures to avoid over-pressurization.
• Risk of death, serious personal injury, and property damage. Installing, operating, or
maintaining the unit using any method not prescribed in this manual is prohibited. Prohib-
ited methods include any modification to the equipment or use of parts not provided by
ITT. If there is any uncertainty regarding the appropriate use of the equipment, please
contact an ITT representative before proceeding.
• Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining
devices can cause trapped liquid to rapidly expand and result in a violent explosion. This
manual clearly identifies accepted methods for disassembling units. These methods must
be adhered to. Never apply heat to aid in their removal unless explicitly stated in this
manual.
• Risk of serious personal injury or property damage. Dry running may cause rotating parts
within the pump to seize to non-moving parts. Do not run dry.
• Never operate the pump below the minimum rated flow, when dry, or without adequate
submergence.
• Running a pump without safety devices exposes operators to risk of serious personal in-
jury or death. Never operate a unit unless appropriate safety devices (guards, etc.) are
properly installed. See specific information about safety devices in other sections of this
manual.
• Risk of death, serious personal injury, and property damage. Heat and pressure buildup
can cause explosion, rupture, and discharge of pumpage. Never operate the pump with
suction and/or discharge valves closed.
• Never operate the pump when the strainer is clogged.
• Precautions must be taken to prevent physical injury. The pump may handle hazardous
and/or toxic fluids. Proper personal protective equipment should be worn. Pumpage must
be handled and disposed of in conformance with applicable environmental regulations.
• If the pump or motor is damaged or leaking, electric shock, fire, explosion, liberation of
toxic fumes, physical harm, or environmental damage may result. Do not operate the unit
until the problem has been corrected or repaired.
CAUTION:
Risk of injury and/or property damage. Operating a pump in an inappropriate application can
cause over pressurization, overheating, and/or unstable operation. Do not change the service
application without the approval of an authorized ITT representative.
1 Introduction and Safety
Model VCW Installation, Operation, and Maintenance 3

1.1.1 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety messages and regulations
carefully before handling the product. They are published to help prevent these hazards:
•Personal accidents and health problems
• Damage to the product
• Product malfunction
Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will result in death or seri-
ous injury
WARNING:
A hazardous situation which, if not avoided, could result in death or
serious injury
CAUTION:
A hazardous situation which, if not avoided, could result in minor or
moderate injury
NOTICE:
• A potential situation which, if not avoided, could result in unde-
sirable conditions
•A practice not related to personal injury
Hazard categories
Hazard categories can either fall under hazard levels or let specific symbols replace the ordinary hazard
level symbols.
Electrical hazards are indicated by the following specific symbol:
ELECTRICAL HAZARD:
These are examples of other categories that can occur. They fall under the ordinary hazard levels and
may use complementing symbols:
•Crush hazard
• Cutting hazard
• Arc flash hazard
1.1.2 User health and safety
General precautions
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment within the work
area:
1.1 Safety
4 Model VCW Installation, Operation, and Maintenance

• Helmet
• Safety goggles (with side shields)
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
The work area
Observe these regulations and warnings in the work area:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash hazards.
Noise
WARNING:
Sound pressure levels may exceed 80 dbA in operating process plants. Clear visual warnings
or other indicators should be available to those entering an area with unsafe noise levels. Per-
sonnel should wear appropriate hearing protection when working on or around any equipment,
including pumps. Consider limiting personnel’s exposure time to noise or, where possible, en-
closing equipment to reduce noise. Local law may provide specific guidance regarding expo-
sure of personnel to noise and when noise exposure reduction is required.
Temperature
WARNING:
Equipment and piping surfaces may exceed 130ºF (54ºC) in operating process plants. Clear
visual warnings or other indicators should alert personnel to surfaces that may reach a poten-
tially unsafe temperature. Do not touch hot surfaces. Allow pumps operating at a high tempera-
ture to cool sufficiently before performing maintenance. If touching a hot surface cannot be
avoided, personnel should wear appropriate gloves, clothing, and other protective gear as nec-
essary. Local law may provide specific guidance regarding exposure of personnel to unsafe
temperatures.
Product and product positioning requirements
Observe these requirements for the product and the product positioning:
•Never operate a pump unless safety devices are installed.
• Never start a pump without the proper submergence .
• Never run a pump below the minimum rated flow or with the discharge valve closed.
Electrical connections regulations
Electrical connections must be made by certified electricians in compliance with all international, nation-
al, state, and local regulations.
Observe these guidelines and warnings for electrical connections:
• Make sure that the product is isolated from the power supply and cannot be energized by mistake.
This guideline also applies to the control circuit.
• Make sure that the thermal contacts are connected to a protection circuit according to the product
approvals, and that they are in use.
1.1 Safety
Model VCW Installation, Operation, and Maintenance 5

Earthing (grounding)
Observe the following regulations for earthing (grounding) connections.
Earthing (grounding) regulation Comment
All electric equipment must be earthed (grounded). This rule applies to pumps and mixers as well as
monitoring equipment.
The earthing (grounding) conductors must be correctly connect-
ed.
Failure to follow this rule could result in a fatal ac-
cident.
The earthing (grounding) conductors should always be longer
than the phase conductor/conductors.
If the motor cable is disconnected by mistake, the
earthing (grounding) conductor needs to be dis-
connected last from its terminal. This rule applies
to both ends of the cable.
Risk of electrical shock or burn. You must connect an additional
earth- (ground-) fault protection device to the earthed (grounded)
connectors if persons are likely to come into physical contact
with the pump or pumped liquids.
—
1.1.2.1 Precautions before work
Observe these safety precautions before you work with the product or are in connection with the product:
•Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Recognize the site emergency exits, eye wash stations, emergency showers and toilets.
• Allow all system and pump components to cool before you handle them.
• Make sure that you have a clear path of retreat.
• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Make sure that the product is thoroughly clean.
• Make sure that there are no poisonous gases within the work area.
• Make sure that you have quick access to a first-aid kit.
• Disconnect and lock out power before servicing.
• Check the explosion risk before you weld or use electric hand tools.
1.1.2.2 Precautions during work
Observe these safety precautions when you work with the product or are in connection with the product:
CAUTION:
Failure to observe the instructions contained in this manual could result in personal injury
and/or property damage, and may void the warranty. Read this manual carefully before instal-
ling and using the product.
• Never work alone.
•Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.
1.1 Safety
6 Model VCW Installation, Operation, and Maintenance

• Rinse the components in water after you disassemble the pump.
1.1.2.3 Clean chemicals from the eyes
1. Hold your eyelids apart forcibly with your fingers.
2. Rinse the eyes for at least 15 minutes.
Use an eyewash or running water.
3. Seek medical attention.
1.1.2.4 Clean chemicals from the body
1. Remove contaminated clothing.
2. Wash the skin with soap and water for at least one minute.
3. Seek medical attention, if required.
1.1.3 Safety regulations for Ex-approved products in potentially explosive
atmospheres
Description of ATEX
The ATEX directives are a specification enforced in Europe for electrical and non-electrical equipment.
ATEX deals with the control of potentially explosive atmospheres and the standards of equipment and
protective systems used within these atmospheres. The relevance of the ATEX requirements is not limit-
ed to Europe. You can apply these guidelines to equipment installed in any potentially explosive atmos-
phere.
Every installation has to be properly analyzed and classified by professional certified personnel that set
the areas, zones and any other space to a corresponding hazardous area classification. Classification
normally includes the form of the hazardous material the potential exposure, the potential level, the fre-
quency of potential exposure. All equipment installed within such are must be certified accordingly, all
activities related to such equipment have to be handled to preserve its certification and the site specifica-
tion.
Guidelines for compliance
WARNING:
Risk of serious personal injury. Applying heat to impellers, propellers, or their retaining devices
can cause trapped liquid to rapidly expand and result in a violent explosion. This manual clear-
ly identifies accepted methods for disassembling units. These methods must be adhered to.
Never apply heat to aid in their removal unless explicitly stated in this manual.
If there are any questions regarding these requirements, the intended use, or if the equipment requires
modification, contact an ITT representative before you proceed.
Personnel requirements
ITT disclaims all responsibility for work done by untrained and unauthorized personnel.
These are the personnel requirements for Ex-approved products in potentially explosive atmospheres:
1.1 Safety
Model VCW Installation, Operation, and Maintenance 7

• All work on the product must be carried out by certified electricians and ITT-authorized
mechanics. Special rules apply to installations in explosive atmospheres.
• All users must know about the risks of electric current and the chemical and physical
characteristics of the gas and/or vapor present in hazardous areas.
• Any maintenance for Ex-approved products must conform to international and national
standards.
Product and product handling requirements
These are the product and product handling requirements for Ex-approved products in potentially explo-
sive atmospheres:
•Only use the product in accordance with the approved motor data stated on the nameplates.
• The Ex-approved product must never run dry during normal operation. Dry running during service
and inspection is only permitted outside the classified area.
• Never start a pump with a closed suction valve or blocked suction line.
• Before you start working with the product, make sure that the product and the control panel are iso-
lated from the power supply and the control circuit, so they cannot be energized.
• Do not open the product while it is energized or in an explosive gas atmosphere.
• Make sure that thermal contacts are connected to a protection circuit according to the approval
classification of the product.
• Intrinsically safe circuits are normally required for the automatic level-control system by the level
regulator if mounted in zone 0.
• The yield stress of fasteners must be in accordance with the approval drawing and the product
specification.
• Make sure that the equipment is properly maintained:
• Monitor the pump components and the end temperature of the liquid.
• Maintain proper bearing lubrication.
• Do not modify the equipment without approval from an authorized ITT representative.
• Only use parts that have been provided by an authorized ITT representative.
1.1 Safety
8 Model VCW Installation, Operation, and Maintenance

Figure 1: ATEX identification
Equipment for monitoring
For additional safety, use condition-monitoring devices. Condition-monitoring devices include but are not
limited to these devices:
• Pressure gauges
• Flow meters
• Level indicators
• Motor load readings
• Temperature detectors
• Bearing monitors
• Leak detectors
• PumpSmart control system
1.1.4 Product warranty
Coverage
ITT undertakes to remedy faults in products from ITT under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to an ITT representative within the warranty period.
• The product is used only under the conditions described in this manual.
• The monitoring equipment incorporated in the product is correctly connected and in use.
• All service and repair work is done by ITT-authorized personnel.
• Genuine ITT parts are used.
• Only Ex-approved spare parts and accessories authorized by ITT are used in Ex-approved prod-
ucts.
Limitations
The warranty does not cover faults caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation made without consulting ITT
• Incorrectly executed repair work
• Normal wear and tear
ITT assumes no liability for these situations:
• Bodily injuries
• Material damages
1.1 Safety
Model VCW Installation, Operation, and Maintenance 9

• Economic losses
Warranty claim
ITT products are high-quality products with expected reliable operation and long life. However, should
the need arise for a warranty claim, then contact your ITT representative.
1.1 Safety
10 Model VCW Installation, Operation, and Maintenance

2 Transportation and Storage
2.1 Receive the unit
1. Inspect the package for damaged or missing items upon delivery.
2. Note any damaged or missing items on the receipt and freight bill.
3. File a claim with the shipping company if anything is out of order.
2.2 Unpack the unit
1. Remove packing materials from the unit.
Dispose of all packing materials in accordance with local regulations.
2. Inspect the unit to determine if any parts have been damaged or are missing.
3. Contact your ITT representative if anything is out of order.
2.3 Pump handling
WARNING:
Dropping, rolling or tipping units, or applying other shock loads, can cause property damage
and/or personal injury. Ensure that the unit is properly supported and secure during lifting and
handling.
CAUTION:
Risk of injury or equipment damage from use of inadequate lifting devices. Ensure lifting devi-
ces (such as chains, straps, forklifts, cranes, etc.) are rated to sufficient capacity.
2.3.1 Lifting methods
WARNING:
•Risk of serious personal injury or equipment damage. Proper lifting practices are critical
to safe transport of heavy equipment. Ensure that practices used are in compliance with
all applicable regulations and standards.
• Safe lifting points are specifically identified in this manual. It is critical to lift the equipment
only at these points. Integral lifting eyes or eye bolts on pump and motor components are
intended for use in lifting the individual components only.
• Lifting and handling heavy equipment poses a crush hazard. Use caution during lifting
and handling and wear appropriate Personal Protective Equipment (PPE, such as steel-
toed shoes, gloves, etc.) at all times. Seek assistance if necessary.
Table 1: Methods
Pump type Lifting method
A fully-assembled pump Use suitable lifting devices attached to the lifting lugs on the discharge head or suita-
ble swivel hoist rings through the barrel flange or the discharge head base flange.
A partially-assembled pump Use suitable lifting devices attached to the component or sub-assembly lifting lugs or
suitable swivel hoist rings through the component flanges.
2 Transportation and Storage
Model VCW Installation, Operation, and Maintenance 11

Pump type Lifting method
A disassembled pump Use suitable lifting devices attached to the component lifting lugs or suitable swivel
hoist rings through the component flanges.
Examples
Figure 2: VCW lifted from horizontal to vertical (for pumps up to 15 feet (4.6 meters) in length))
NOTICE:
Actual number of lifting points may vary for specific pump design and installation circumstan-
ces. Refer to order-specific drawings for details.
2.4 Pump storage requirements
Requirements
Vertical pumps require proper preparation for storage and regular maintenance during storage. The
pump is considered in storage when it has been delivered to the job site and is awaiting installation.
For specific requirements for storing motors, gearboxes, engines, panels, sealing plans and other auxilia-
ries, contact the equipment manufacturer.
Storage preparation
Condition Proper preparation
Indoor storage area (preferred) • Pave the area.
•Clean the area.
• Drain the area and keep it free from flooding.
Outdoor storage area (when indoor
storage is not available)
• Observe all indoor storage requirements.
•Use weather-proof coverings such as flame-resistant sheeting or
tarpaulins.
• Place coverings in a manner that maximizes drainage and air circu-
lation.
• Place moisture absorbing material in the quantity to prevent con-
densation
• Tie coverings down in order to protect the pump from wind damage.
Placement of pumps and compo-
nent parts
• Place the unit on skids, pallets, or shoring higher than 15 cm | 6 in.
from the ground for good air circulation.
•Sort the parts in order to permit easy access for inspection and/or
maintenance without excessive handling.
2.4 Pump storage requirements
12 Model VCW Installation, Operation, and Maintenance

Condition Proper preparation
Stacking of units or component
parts
• Make sure that racks, containers, or crates bear the full weight of
units or parts in order to prevent distortion.
•Keep identification markings readily visible.
• Immediately replace any cover you remove for internal access.
Rotation of the pump and bowl as-
sembly shaft
• Rotate the pump shaft a half turn (180°) and bowl assembly shaft
clockwise once a month, at a minimum.
•Never leave the shaft in a previous position or in the extreme raised
or lowered lateral position.
• Make sure that the shaft rotates freely.
Controlled storage facilities • Maintain an even temperature of 6°C | 10°F or higher above the
dew point.
•Keep the relative humidity to less than 50%.
• Make sure that there is little or no dust.
Uncontrolled storage facilities that
have uneven temperatures, higher
humidity, and/or dusty conditions)
• Inspect the unit periodically to make sure that all preservatives are
intact.
• Seal all pipe threads and flanged pipe covers with tape.
When pump is not in regular operation
If a pump has been installed, but is not in regular operation for an extended period of time, such as dur-
ing a seasonal shutdown, then operate it for at least 15 minutes every two weeks.
2.4.1 Prepare the pump for long-term storage
For storage periods over three months, you must follow the pump storage requirements and this proce-
dure:
1. Disassemble pump to enable proper long-term storage of sub-assemblies and individual compo-
nents: Discharge head sub-assembly, individual column pipes, individual shafts and couplings, and
bowl sub-assembly.
2. Store bowl sub-assembly indoors in vertical orientation. Store bowl sub-assembly with its suction
bell mounted on a flat and level floor with soft wood to protect suction bell material.
3. Store individual column pipes in horizontal orientation. Mount column pipes on the outside diame-
ters of both flanges with soft wood to protect flange material.
4. Store individual shafts indoors in vertical orientation. Hang shafts from horizontal beam with fixtures
connected to eye bolts threaded into ends of shafts. Do not stand shaft on floor.
5. Store discharge head sub-assembly in vertical orientation. Store discharge head sub-assembly with
its mounting flange mounted on a flat and level floor with soft wood to protect the discharge head
material.
6. Store loose parts and hardware from pump assembly in wooden boxes.
2.4 Pump storage requirements
Model VCW Installation, Operation, and Maintenance 13

3 Product Description
3.1 General description
The Model VCW pump is vertical, industrial, turbine-type pump designed to meet a wide variety of appli-
cations.
This pump has these capabilities:
• Capacities up to 90850 m3/h | 400,000 gpm
• Heads up to 183 m | 600 ft.
• Power up to 7,457 kW | 10,000 hp
Bowl assembly
The bowl construction is flanged for accurate alignment and ease of assembly and disassembly. Impel-
lers are either open or enclosed, depending on the design requirements. Impellers are keyed to the
shaft.
Column
Flanged column construction with rabbeted fits provides positive shaft and bearing alignment, and also
eases assembly and disassembly. The line shaft is supported within the column with the use of bearing
retainers that are spaced in order to provide vibration-free operation and ensure long bearing and shaft
wear.
Discharge head
The discharge head is designed to support the pump and to align the driver to the pump. Driver support
windows provide access to packing or seal piping and allow for easy adjustment of seals and couplings.
In the case of an underground discharge, these features are part of a separate motor stand above
ground.
Suction barrel (can)
The suction barrel flange, or separate mounting flange, is designed to support the weight of the pump
and driver when it is full of liquid. You can install the suction barrel in a sleeve or open steel structure with
thermal insulation around the suction barrel below its mounting flange.
Thrust pot
A thrust pot is an option that is used when the driver is not designed to carry the axial pump thrust.
Drivers
Solid shaft drivers are used with most industrial applications. The rigidity of the rotor enhances vibration-
free operation when mechanical seals are used.
3.2 Nameplate information
Important information for ordering
Every unit has a nameplate that provides information about it.
When you order spare parts, identify this pump information:
• Model
3 Product Description
14 Model VCW Installation, Operation, and Maintenance

• Size
• Serial number
• Item numbers of the required parts
Item numbers can be found in the spare parts list.
Bowl assembly
Nameplate types
Nameplate Description
Provides information about the hydraulic characteristics of the pump.
Pump
ATEX If applicable, your pump unit might have an ATEX nameplate affixed to the pump, the base-
plate, or the discharge head. The nameplate provides information about the ATEX specifica-
tions of this pump.
Discharge head nameplate
SERIAL NO.
P.O. NO.
R.P.M.
MODEL
M.A.W.P. DISCH.
RATED FLOW
M.A.W.P. SUCT.
CASE HYDROSTATIC TEST PRESSURE
DISCHARGE
SUCTION
YEAR BUILT
ITEM NO.
ROTOR LIFT
SIZE
RATED HEAD
INSPECTED BY
[phone] [phone]
ROTATION
NP105_06
ITT
GOULDS PUMPS
Engineered for life
Figure 3: Discharge head nameplate
Table 2: Explanation of discharge head nameplate
Nameplate field Explanation
SERIAL NO. Serial number of the pump
ITEM NO. Pump item number of the customer
P.O. NO. Purchase order number of the customer
MODEL Pump model
SIZE Size of the pump
R.P.M. Rated pump speed, revolutions per minute
ROTOR LIFT Axial lift of the pump shaft and impellers
3.2 Nameplate information
Model VCW Installation, Operation, and Maintenance 15

Nameplate field Explanation
RATED FLOW Rated pump flow, gpm (m3/hr)
RATED HEAD Rated pump head, ft (m)
M.A.W.P. DISCH. Maximum allowable working discharge pressure, psi (kg/cm2)
M.A.W.P. SUCT. Maximum allowable working suction pressure, psi (kg/cm2)
DISCHARGE Discharge region hydrostatic test pressure, psi (kg/cm2)
SUCTION Suction region hydrostatic test pressure, psi (kg/cm2)
YEAR BUILT Year the pump was built
INSPECTED BY Quality control identification stamp
ATEX nameplate
Figure 4: ATEX nameplate
Nameplate field Explanation
II Group 2
2 Category 2
G/D Use when gas and dust are present
T4 Temperature class
The code classification marked on the equipment should be in accordance with the specified area where
the equipment will be installed. If it is not, please contact your ITT/Goulds representative before proceed-
ing.
WARNING:
Use of equipment unsuitable for the environment can pose risks of ignition and/or explosion.
Ensure the pump driver and all other auxiliary components meet the required area classifica-
tion at the site. If they are not compatible, do not operate the equipment and contact an ITT
representative before proceeding.
3.2 Nameplate information
16 Model VCW Installation, Operation, and Maintenance

4 Installation
4.1 Pre-installation
Precautions
WARNING:
•When installing in a potentially explosive environment, ensure that the motor is properly
certified.
• All equipment being installed must be properly grounded to prevent unexpected dis-
charge. Discharge can cause equipment damage, electric shock, and result in serious in-
jury. Test the ground lead to verify it is connected correctly.
NOTICE:
•Electrical connections must be made by certified electricians in compliance with all inter-
national, national, state and local regulations.
• Supervision by an authorized ITT representative is recommended to ensure proper instal-
lation. Improper installation may result in equipment damage or decreased performance.
4.2 Pre-installation
Precautions
WARNING:
•When installing in a potentially explosive environment, ensure that the motor is properly
certified.
• All equipment being installed must be properly grounded to prevent unexpected dis-
charge. Discharge can cause equipment damage, electric shock, and result in serious in-
jury. Test the ground lead to verify it is connected correctly.
NOTICE:
•Electrical connections must be made by certified electricians in compliance with all inter-
national, national, state and local regulations.
• Supervision by an authorized ITT representative is recommended to ensure proper instal-
lation. Improper installation may result in equipment damage or decreased performance.
4.2.1 Inspect the sub-base
1. If an optional sub-base is furnished, remove it from the pump discharge head when it is shipped
assembled.
2. Completely clean the underside of the sub-base.
You might need to coat the underside of the sub-base with an epoxy primer which you can pur-
chase as an option.
3. Remove the rust-preventative solution from the machined topside of the barrel flange with an appro-
priate solution.
4 Installation
Model VCW Installation, Operation, and Maintenance 17

4.2.2 Concrete foundation requirements
Requirements
Make sure that you meet these requirements when you prepare the pump foundation:
•The foundation must be able to absorb any vibration.
• The foundation must be able to form a permanent and rigid support for the pumping unit.
• The foundation must be of adequate strength in order to support the complete weight of the pump
and driver, plus the weight of the liquid that passes through it.
Typical installation
A typical installation has these characteristics:
• Bolts with a pipe sleeve that is two and a half times the size of the bolt diameter embedded in the
concrete
• Properly sized
• Located in accordance with the dimensions given in the example drawing
• Enough space inside the pipe sleeves to allow the final position of the foundation bolts to align with
the holes in the sub-base flange
1. Barrel flange, sub-base or discharge head
2. Foundation
3. Sleeve
4. Dam
5. Grout
6. Anchor bolt
Figure 5: Example of a typical installation
4.2 Pre-installation
18 Model VCW Installation, Operation, and Maintenance