ITT PumpSmart PS220 User manual

Configuration &
Operation Manual
PumpSmart®Control Solutions PS220 v6.05

PS220 Configuration & Operation Guide
1 PS220
Getting
Started
Congratulations on the purchase of your PumpSmart® PS220 .
Leveraging our 160+ years in pump design, manufacture, and operation,
ITT Gould’s Pumps has one goal: improving the profitability of your plant
operations. Our products and services target your biggest issues to increase
process uptime, reduce maintenance costs, and lower operating energy
costs.
The PumpSmart® PS220 integrates a world leading ABB variable frequency
drive with decades of pump control logic, that has been field tested on tens
of thousands of applications worldwide. The PumpSmart® PS220 variable
speed pump control system provides real-time control and protection of
your pumps while also providing valuable process insight. By protecting
against unplanned pump failure due to process upsets, ITT Gould’s Pumps
can keep your process running longer and reduce and may eliminate
unplanned repair activities. In addition, through the “Right-Sizing” of your
pump to your system, we can reduce not only your energy consumption,
but the wear and tear on your pumps and process system.
Since 1999 the PumpSmart® patented logic has been the world leader in changing process control with pump protection
for pumping systems. From single pump applications to multi-pump applications, the PumpSmart® PS220 can accurately
control to Pressure, Flow, SmartFlow®, TDH, Level, and temperature with up to 6 pumps working together.
For additional information on the PumpSmart PS220 please take the time to review, and understand the safe installation,
operation and maintenance guidelines provided in the ABB ACS880 Hardware Manual or visit www.ITTMC.com.
The PS220 has been designed for safe and reliable operation when properly installed, applied, and maintained in accordance
with the instructions in the ACS880 Hardware Manual and PS220 Configuration and Operation Guide. ITT Monitoring and
Control shall not be liable for physical injury, damage, or delays caused by failure to follow these instructions.

PS220 Configuration & Operation Guide
PS220 2
Getting
Started
PumpSmart PS220 Wizards Page Number
1. Basic Startup
1. Edit Motor Parameters 09
2. Basic Drive Setup (Speed Control) 14
2. SmartFlow
1. Basic 22
2. Advanced 32
3. Smartflow Tune 37
3. Process Control
1. Process Control Mode 40
2. Sleep 47
3. Process PID Tuning 50
4. Pump & VFD Protection
1. Basic Pump Protection 52
2. Advanced Pump Protection 56
3. Secondary Protection 62
4. Condition Monitoring 64
1. Flow Bypass 70
5. VFD Protection 71
6. Protection Options 75
5. Multi-Pump 78
6. Multi Variable 82
7. Water Functions
1. Pump Cleaning 87
2. Snore 94
3. Pipe Cleaning 96
4. Pipe Fill 98

PS220 Configuration & Operation Guide
3 PS220
Getting
Started
PumpSmart PS220 Wizards Page Number
8. I/O Configuration 100
1. Analog Inputs/Outputs
1. Analog 101
2. Analog Outputs 105
2. Digital Inputs/Outputs 107
3. Relays 109
9. Parameter Restore 110
10. Parameter Lock 111
11. Miscellaneous
1. Speed Override 112
2. SmartControl (PID Torque) 115
3. Advanced Pressure Control 117
Functions & Features 119-120
Keypad Use 243
Fault Tracing
PS220 Pumping System Warnings/Alarms 248
PS220 Pumping System Faults 253
VFD Alarms and Faults 254
Parameter Listing 261
Wiring Diagrams 283
Eco Design Regulation 289
Fuse - Heat Dissipation 291
Hardware Technical Information 295

PS220 Configuration & Operation Guide
PS220 4
Getting
Started
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