ITW SIMCO ION 5802i User manual

IONIZATION SOLUTIONS
Critical Environment
Ionizing Blower
Model 5802i
User’s Manual

19-5802i-M-02 Rev 4
About Simco-Ion
Simco-Ion develops, manufactures, and markets system solutions
to manage electrostatic charge. As the world's largest provider of
electrostatics management products and services, Simco-Ion
improves its customers' business results by providing a total
solution to their electrostatic discharge and electromagnetic
interference challenges. Simco-Ion Technology Group is a division
of Illinois Tool Works (ITW), located in Alameda, California. For
more information about Simco-Ion visit www.simco-ion.com or call
800-367-2452. Simco-Ion is ISO 9001.
© 2015 Simco-Ion

19-5802i-M-02 Rev 4
Important Safety Information
The use of improper input voltage may result in poor perfor-
mance or damage to the ionizer. This will void the warranty! For
safety, the use of extension cords is not recommended.
Do not use this Blower in an explosive environment. Poorly
maintained Ionizers could produce miniscule electric arcs at the
emitter points. This may cause detonation in an explosive envi-
ronment. Read the Power Requirements section in Chapter 1
and the Operating Environment section below in this chapter
before applying power to the unit.
Make sure the power switch is set to OFF on the Control Box
before connecting or disconnecting the CAT-5 cable between
the Fan Unit and the Control Box.
To avoid personal injury or damage to the equipment, do not
perform any maintenance other than that contained in these
instructions.
There are no user-serviceable parts inside this Blower other
than emitter points. Any unauthorized service will void the
warranty and may result in additional repair charges.
Before performing any of the following maintenance, be sure
the Model 5802i is powered off and unplugged.
Carefully read the following safety information before
installing or operating the equipment. Failure to follow
these safety warnings could result in damage to your
ionization system and/or voiding the product warranty.

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Informations de Sécurité Importantes
Ne pas utiliser ce ventilateur dans un environnement explosif.
Mal entretenu ioniseurs pourrait produire infime arcs élec-
triques au points émetteurs. Cela peut provoquer de la détona-
tion dans un environnement explosif. Lire la puissance requise
du chapitre 1 et de l'environnement d'exploitation section ci-
dessous dans ce chapitre avant d'appliquer la tension à l'unité.
Assurez-vous que l'interrupteur d'alimentation est réglé sur
OFF sur le boîtier de commande avant de connecter ou de
déconnecter le câble CAT-5 entre l'unité du ventilateur et le
boîtier de commande.
Pour éviter tout risque de blessure ou de détérioration du
matériel, n'effectuez aucune opération d'entretien autres que
celles contenues dans ces instructions.
Il n'y a aucune pièce réparable par l'utilisateur cette soufflerie
autres que points émetteurs. Tout service non autorisé
annulera la garantie et peut entraîner des charges de répara-
tion.
Avant d'effectuer toute la maintenance suivante, s'assurer que
le modèle 5802i est hors tension et débranchée.
.
L'utilisation d'une mauvaise tension d'entrée peut
entraîner une mauvaise perfor-mance ou
d'endommager l'ioniseur. Ceci annule la garantie. Pour
des raisons de sécurité, l'utilisation de cordons
d'extension n'est pas recommandée.

19-5802i-M-02 Rev 4
Contents
1 Description .......................................................................... 1
1.1 Critical Environment Ionizing Blower Model 5802i................................... 2
1.2 Blower Features....................................................................................... 3
1.3 Blower Options......................................................................................... 4
1.4 External Sensor Option............................................................................ 5
1.5 Performance ............................................................................................ 6
1.6 Power Requirements ............................................................................... 7
2 Installation & Setup............................................................. 9
2.1 Tilt Lock Mounting Stand ....................................................................... 10
2.2 Cord Lock Installation Option................................................................. 11
2.3 Cord Clamp Installation.......................................................................... 12
2.4 Ground Jack Use ................................................................................... 13
2.5 Sensor Connections & Setup Option ..................................................... 14
2.6 FMS Connection Option......................................................................... 19
3 Operation ........................................................................... 21
3.1 Operating Environment.......................................................................... 22
3.2 Turning on the Blower............................................................................ 23
3.3 Balance Adjustment............................................................................... 24
3.4 Optional Sensor Operation .................................................................... 26
3.5 Alarms.................................................................................................... 28
4 Maintenance ...................................................................... 29
4.1 Maintenance Scheduling........................................................................ 30
4.2 Emitter Point Inspection & Cleaning ...................................................... 31
4.3 Using the Auto-Clean System Option .................................................... 32
4.4 Emitter Ring Cleaning............................................................................ 33
4.5 Fan & Finger Guard Cleaning................................................................ 34
4.6 Chassis Cleaning................................................................................... 35
4.7 Troubleshooting ..................................................................................... 36
5 Specifications.................................................................... 37
6 Warranty & Service ........................................................... 41

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1
Description
1.1 Critical Environment Ionizing Blower Model 5802i
1.2 Blower Features
1.3 Blower Options
1.4 External Sensor Option
1.5 Performance
1.6 Power Requirements

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1.1 Critical Environment Ionizing Blower
Model 5802i
The Critical Environment Ionizing Blower Model 5802i is a fast and
reliable ionizing Blower for controlling static charge in desktop work
areas and small spaces in critical areas. The Model 5802i achieves
an offset balance of ±3V or better than ±1V offset balance with an
optional external sensor connected. With the sensor input option,
the Blower automatically corrects balance so that ionization is
continued to be accurately delivered to your target.
Figure 1. Ionizing Blower Model 5802i
This manual describes the features of the Blower and procedures
for installation, operation, and maintenance.

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1.2 Blower Features
The Model 5802i is offered in an epoxy-polyester powder-coated
aluminum or plain finish stainless steel chassis. Several other
feature configurations are available to suit your environment.
Controls and connectors are located on the back of the Blower. The
following features are standard, as shown below:
1. Balance Adjust: Trimpot adjusts positive and negative ion
output.
2. Ground Jack: A standard banana-jack connection for optional
grounding of blower or test equipment.
3. Power Input: Connects to the provided DC power supply.
4. Fan Speed Switch: Three-position switch turns the fan speed
to low, high, or off.
Figure 2. Blower Standard Features
LED indicators are located on the front of the Blower (as shown
below). A lighted green LED indicates power is on, and a lighted red
LED indicates the presence of an alarm condition. For more
information on Alarms, see Chapter 3: Alarms.
Figure 3. LED Indicators

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1.3 Blower Options
In addition to the standard features, several options are available
with the Model 5802i to fit the needs of your environment. Your unit
may include:
• Stainless steel chassis
• Collimator
• Locking mounting stand
• Wall stand
• Audible alarm
• Power cord lock
• Auto-Clean System
• Sensor input connectors
• Sensor input connectors with FMS output connector (FMS
output connector is only available with the sensor input
connector option)
The figures below show the back of the Blower with the sensor input
option only and with sensor input and FMS options.
Figure 4. Configuration with Sensor Only
Figure 5. Configuration with Sensor and FMS Options

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1.4 External Sensor Option
The Model 5802i ionizer can operate with a Novx Series 7000,
3350 or 3360 to detect and automatically correct the offset balance.
The sensor antenna is placed at the target and feedback is sent to
the Model 5802i’s internal control system.
Figure 6. Sensor Options
Novx Process Monitor
Series 7000
Novx Passive/Active
Detection System
Series 3350/3360

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1.5 Performance
The Model 5802i is factory adjusted to meet the specifications
described below. However, performance in different environments
may vary. After installation, the Blower should be adjusted in the
operating environment for optimum performance. For instructions,
refer to the Balance Adjustment section of this manual.
The Model 5802i has a typical static discharge time of two seconds
or less directly in line with the center of the fan (±1000V to 100V).
Measurements were taken 12 inches away from the Blower at high
speed using a charged plate monitor in accordance with ESD
Association ionization standard ANSI/ESD STM3.1-2006.
For models with the optional collimator installed only, the Model
5802i has a discharge time of better than one second at one foot
typical, on the centerline of the fan (±1000V to 100V).
In a humidity-controlled environment, the Blower maintains a
balance of ±3V or better. The balance adjustment control allows for
ionization offset adjustment to zero volts.
Performance with Sensors
With an external sensor connected to the Model 5802i, a balance of
±1V or better can be maintained.

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1.6 Power Requirements
The use of improper input voltage may result in poor performance or
damage to the Blower. This will void the warranty! For safety, the use
of extension cords is not recommended.
The Model 5802i is powered by a DC power supply (Simco-Ion P/N
14-1115-SAC-01). The DC power supply has an input of 100-240
VAC 50/60 Hz, 800 mA maximum. The output of this supply is 24
VDC at 1A (max).

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2
Installation & Setup
2.1 Tilt Lock Mounting Stand
2.2 Cord Lock Installation Option
2.3 Cord Clamp Installation
2.4 Ground Jack Use
2.5 Sensor Connections & Setup Option
2.6 FMS Connection Option

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2.1 Tilt Lock Mounting Stand
The Model 5802i is supplied with a tilt-adjustable locking stand. For
all types of mounting stands, aim the Blower so that its airflow will
travel as directly as possible to your target.
Tilt Locking Stand Adjustment
To adjust the tilt stand, loosen the side
knobs on the Blower and adjust the Blower
in the appropriate direction. Re-tighten the
knobs to secure the Blower in place.
Wall Mount Bracket (Option)
Install the wall mount bracket to a wall
using 1/4 inch or M6 screws that meet
the diameter of the two mounting holes
on the bottom of the stand.
Mount the Blower to the bracket. Be
sure that the two nylon washers are on
either side of the stand, as shown. Knob
(A), First Washer (B), Second Washer
(C).
Figure 7. Blower Installed with Wall Mount Bracket

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2.2 Cord Lock Installation Option
If your Model 5802i includes a cord lock, the cord
lock bracket will arrive uninstalled with the Blower.
To install the cord lock:
1. Make sure the power supply is not connected
to power.
2. Remove the screw below the
power input and set aside. Do
not open the chassis.
3. Plug the DC power cord into the
Blower.
4. Align the bracket with the screw
hole in the chassis below the
DC power cord and slide the
bracket around the power cord.
5. Reinsert the chassis screw and tighten. Do not overtighten the
screw.

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2.3 Cord Clamp Installation
The cord clamp arrives uninstalled with the Blower. To install the
cord clamp:
1. Disconnect the DC power supply from AC
line power.
2. Remove one of the lower screws of the
rear finger guard. Do not open the chassis
or remove the rear finger guard from the
chassis.
3. Plug the power cord from the DC supply into the Blower’s power
input connector (5 pin mini-DIN).
4. Thread the DC power cord
through the clamp and secure
the clamp over the corner of the
finger guard using the original
screw. Dress the DC power cord
as desired before tightening the
mounting screw. Do not over-
tighten the screw.

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2.4 Ground Jack Use
The ground jack offers a convenient, built-in connection for optional
grounding of test equipment. A standard banana-type plug is used
to connect to the jack.
A ground connection through this jack is not required for the proper
operation of the Model 5802i.

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2.5 Sensor Connections & Setup Option
Sensor Types
The type of sensor used will depend on your application needs.
Simco-Ion publishes a product bulletin that recommends approved
sensor types, setup, maintenance and positions. For the best
performance results, please use the information in the product
bulletin to select an appropriate sensor. Contact Simco-Ion
([email protected]) for a copy of the product bulletin for the
Model 5802i.
Sensor Connection
If your unit features a sensor input option, two types of input
connectors are provided: a BNC-type terminal and an RJ-11
receptacle.
If your unit features a sensor input connector and you are not
operating a sensor with your Blower, make sure the sensor on/off
switch is set to Sensor Off.
Use of the sensor input connectors depends on the type of sensor
used.
The RJ-11 receptacle features the following pin designations:
Table 1. Sensor input RJ-11 Pinout Designations
Pin Pin Function
1No connection
2+24 VDC output @ 100 mA max
3Power ground
4Signal ground
5Sensor signal input, ±0 to 5 VDC
6No connection

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Figure 7. Sensor Input Pinout Designations
Placement and Mounting
Placement of the external sensor is critical to maintaining a ±1V
balance. Place the sensor or antenna as close to the target as
possible while still remaining in the ionized air stream.
To Connect the Novx Series 7000
In addition to the connections in Table 1, make the following
connections:
Table 3. Novx Series 7000 Connections
To Connect the Novx Series 3150, Novx Series 3350, or Novx
Series 3360
In addition to the connections in Table 1,make the following
connections:
Table 4. Novx Series 3150 and Novx Series 33503360 Connections
Cable Connect From Connect To
Ionizer Feedback Cable (provided
with Novx Series 7000)
5802i Modular jack
labeled “TO SENSOR” Novx Series 7000
“±5V Analog Out”
Cable Connect From Connect To
Ionizer feedback cable
(provided with Novx
Series 3150
5802i Modular jack
labeled “TO SENSOR” Novx Series 3150 jack labeled
“Ionizer Feedback”
Ionizer feedback cable
(provided with Novx
Series 3350/3360
5802i Modular jack
labeled “TO SENSOR” Novx Series 3350/3360 jack
labeled “Ionizer Feedback”