ITW SIMCO-ION Phoenix User manual

Phoenix Ionizing Blower 5200632 Rev. E
Phoenix
Ionizing Blower
INSTALLATION AND OPERATING INSTRUCTIONS

i
Phoenix Ionizing Blower 5200632 Rev. E
TABLE OF CONTENTS
1. SAFETY WARNINGS............................................................................ 1
2. INTRODUCTION ................................................................................. 2
Receipt of Equipment ...........................................................................................................2
Return Shipments .................................................................................................................2
3. SPECIFICATIONS................................................................................ 3
Phoenix Ionizing Air Blower (120 VAC)..............................................................................3
Phoenix Ionizing Air Blower (230 VAC)..............................................................................4
4. INSTALLATION .................................................................................. 5
Positioning and Mechanical Requirements ..........................................................................5
Electrical Connections..........................................................................................................5
5. OPERATION ...................................................................................... 6
6. TROUBLESHOOTING ........................................................................... 7
Operational Check ................................................................................................................7
Ion Balance Adjustment .......................................................................................................7
7. MAINTENANCE .................................................................................. 8
Front Screen..........................................................................................................................8
Ionizing Emitter Points.........................................................................................................8
Air Intake Filters...................................................................................................................8
8. REPLACEMENT PARTS/ADDITIONAL ITEMS................................................ 9
9. WARRANTY...................................................................................... 9

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Phoenix Ionizing Blower 5200632 Rev. E
1. SAFETY WARNINGS
SIMCO-ION RECOMMENDS THAT THESE INSTRUCTIONS BE READ
COMPLETELY BEFORE INSTALLATION OR OPERATION OF THIS
EQUIPMENT. FAILURE TO DO SO COULD RESULT IN PERSONAL INJURY
AND/OR DAMAGE TO THE EQUIPMENT
NOTE – Statements identified with a NOTE indicate precautions necessary to
avoid potential equipment failure.
CAUTION – Statements identified with a CAUTION indicate potential safety
hazards.
NOTE – This equipment must be correctly installed and maintained. Adhere to
the following notes for safe installation and operation.
1. Read instruction manual before installing or operating equipment.
2. Only qualified service personnel are to perform installation and repairs.
3. All equipment must be properly grounded, including the machine frame to which the
equipment is mounted.
4. Do not operate device in excess of specifications.
NOTE – Do not attempt to operate at voltages other than those specified.
NOTE – Do not allow dust, dirt or debris to block or obstruct air flow inlets or
outlets.
CAUTION – Electrical Shock Hazard
Always disconnect power supply before connecting or disconnecting static
neutralizing equipment. Avoid touching static neutralizing points when power
supply is energized.
CAUTION – Fire Hazard
Do not install or operate equipment in close proximity to any flammable solvents
or in explosive atmospheres

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Phoenix Ionizing Blower 5200632 Rev. E
2. INTRODUCTION
The Simco-Ion Phoenix is a highly reliable, extended-range ionizing air blower designed
for use in many industrial applications. It is aerodynamically designed to efficiently cover
a wide area with an electrically balanced ion stream. The Phoenix is equipped with a
variable speed fan control, electronic ion balancing that assures equal quantities of positive
and negative ions, self-contained power supply and a built-in emitter point cleaner that
removes dust buildup from the tips of the emitter points. The unit is portable, completely
self-contained and is equipped with a bench stand to aid in directing the ionized air stream.
An optional floor stand with wheels is also available.
Receipt of Equipment
1. Carefully remove the equipment from its carton.
2. Inspect contents for damage that may have occurred during shipment. If any
damage has occurred, the local carrier should be notified at once. A report should be
forwarded to Simco-Ion, 2257 North Penn Road, Hatfield, PA 19440 and (215) 822-
6401.
3. Empty the carton to ensure that small parts are not discarded.
Return Shipments
Prior to returning goods, contact a Simco-on Customer Service Representative for a
Return Authorization Number. This number should be included on the packing list. All
correspondence should also reference the Return Authorization Number. Any item being
returned should be shipped prepaid and packed to provide adequate protection.

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Phoenix Ionizing Blower 5200632 Rev. E
3. SPECIFICATIONS
Phoenix Ionizing Air Blower (120 VAC)
Line Voltage 120 VAC, 60 Hz
Current Draw 2.0A (fan speed high)
Operating Temperature 32-100˚F max (0-38˚C)
Operating Humidity 70% RH max, no dewing permissible
Dimensions 16-3/8L x 13-1/4W x 9-3/4H in
Weight 16.1 lb
Blower Output 110-300 CFM (adjustable)
Air Speed Characteristics
2,000 FPM at 1 ft (fan speed high)
1,250 FPM at 2 ft (fan speed high)
800 FPM at 4 ft (fan speed high)
Noise Level 68 dB at high fan speed (2 ft from blower)
Ionization Indicator Status lamp illuminates when high voltage is present at the emitter
points
Short Circuit Current 0.175 mA max (emitter-point to ground)
Typical Discharge Times
0.5 sec at 1 ft (5000V to 500V)
1.0 sec at 2 ft (5000V to 500V)
2.0 sec at 3 ft (5000V to 500V)
2.5 sec at 4 ft (5000V to 500V)
3.5 sec at 5 ft (5000V to 500V)
12.0 sec at 10 ft (5000V to 500V)

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Phoenix Ionizing Blower 5200632 Rev. E
Phoenix Ionizing Air Blower (230 VAC)
Line Voltage 230 VAC, 50/60 Hz (customer supplies line cord plug)
Current Draw 1.5A (fan speed high, 50 Hz)
Operating Temperature 32-100˚F max (0-38˚C)
Operating Humidity 70% RH max, no dewing permissible
Dimensions 16-3/8L x 13-1/4W x 9-3/4H in
Weight 16.1 lb
Blower Output 100-300 CFM (60 Hz)
100-250 CFM (50 Hz)
Air Speed Characteristics*
2,000 FPM at 1 ft (fan speed high)
1,250 FPM at 2 ft (fan speed high)
800 FPM at 4 ft (fan speed high)
Noise Level 68 dB at high fan speed (2’ from blower)
Ionization Indicator Status lamp illuminates when high voltage is present at the emitter
points
Short Circuit Current 0.175 mA max (emitter-point to ground)
Typical Discharge Times*
0.5 sec at 1 ft (5000V to 500V)
1.0 sec at 2 ft (5000V to 500V)
2.0 sec at 3 ft (5000V to 500V)
2.5 sec at 4 ft (5000V to 500V)
3.5 sec at 5 ft (5000V to 500V)
12.0 sec at 10 ft (5000V to 500V)
*Approximate performance for 230 VAC, 60 Hz; 230 VAC 50 Hz performance will be about 20%
slower.

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Phoenix Ionizing Blower 5200632 Rev. E
4. INSTALLATION
Positioning and Mechanical Requirements
1. For maximum effectiveness, position the Phoenix as close as possible to the charged
surface to be neutralized. Direct the air stream longitudinally, and in the same
direction as, the target material movement to maximize the time the charged surface
remains in the air stream. Ensure that the ionized air stream covers the entire
target surface, and that the material to be neutralized is not in direct contact with a
background surface.
2. The Phoenix can be placed on any flat, level surface using the built-in bench stand.
It can also be wall or ceiling mounted using the tapped mounting holes in the base of
the stand. The Phoenix may also be placed on an OPTIONAL vertically adjustable
floor stand that can be moved and positioned as required.
Electrical Connections
1. The Phoenix requires 120 VAC, 60 Hz or 230 VAC, 50/60 Hz for operation.
Depending on the model, terminate line cord with plug if required. Connect the line
cord to a 3-terminal grounded receptacle.
2. The unit MUST be grounded for ionization to occur.
NOTE – Do not attempt to operate at voltages other than those specified.
NOTE – For 230 VAC, 50/60 Hz units, performance is slower for 230 VAC
50 Hz operation by approximately 20%.
CAUTION – Fire Hazard
Do not install or operate equipment in close proximity to any flammable solvents
or in explosive atmospheres.

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Phoenix Ionizing Blower 5200632 Rev. E
5. OPERATION
Before energizing this equipment:
1. Ensure that the unit is properly grounded.
2. Ensure that all static control devices have been properly located, positioned and
installed.
After the above checks have been performed, simply turn the fan speed control knob
from the OFF position to the desired airflow setting. Use the highest airspeed that the
application allows. With the fan speed set to maximum, the Phoenix will neutralize static
charges at a distance of ten feet. As the fan speed is decreased, neutralization range will
also decrease.
NOTE – Do not allow dust, dirt or debris to block or obstruct the airflow inlets
or outlets.
CAUTION – Electrical Shock Hazard
Always disconnect power supply before cleaning static neutralizing equipment.
Avoid touching static neutralizing points when power supply is energized.

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Phoenix Ionizing Blower 5200632 Rev. E
6. TROUBLESHOOTING
Operational Check
1. Rub a small strip of plastic film until a static charge is developed (cellophane works
well). The charge can either be measured with an electrostatic fieldmeter or will be
evidenced by the film’s attraction to a grounded metal surface.
2. Pass the film in front of the blower for five seconds at a distance of one foot. Check
for any charge remaining on the film as in step 1.
3. If the static charge has been neutralized, then the device is working properly.
If equipment fails to function properly, contact Simco-Ion Customer Service or your local
Simco-Ion Representative.
NOTE – Never use a “spark test” to check operation. The balancing circuit
design of the Phoenix makes the “spark test” inconclusive and can permanently
damage the circuit.
Ion Balance Adjustment
1. An electronic balancing circuit in the blower controls the output ration of negative
to positive ions. The circuit is preset at the factory and normally requires no further
adjustment.
2. Balance may be evaluated using a Simco-Ion EA-3 Electrostatic Analyzer. (Consult
the EA-3 Instruction Manual for measurement procedure).
3. The balance adjustment potentiometer is accessible through a small opening on the
control panel of the Phoenix, near the fan speed adjustment knob. Using a small
screwdriver, carefully adjust the potentiometer until positive and negative ion outputs
are equal.

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Phoenix Ionizing Blower 5200632 Rev. E
7. MAINTENANCE
NOTE – Never use hard or sharp objects to scrape ionization points.
CAUTION – Electrical Shock Hazard
Turn OFF power before performing any maintenance tasks on the Phoenix.
Front Screen
1. The screen at the air outlet on the front panel should remain clean to prevent
restriction of airflow.
2. Turn OFF the unit and clean the outlet screen with a soft brush and/or vacuum
cleaner.
Ionizing Emitter Points
1. Dust or dirt around the ionization points will reduce the effectiveness of the
blower. The ionization points must be cleaned periodically to prevent deposits from
accumulating.
2. Simply turn OFF the unit and slide the built-in Point Cleaner (located on the front
face of the blower) from one side to the other and back again.
3. Frequency of cleaning should be at least once monthly, or as determined by
inspections based on operating conditions.
Air Intake Filters
1. Filter cleaning or replacement frequency depends upon the cleanliness of the
operating environment. Inspect filters weekly, replacing or cleaning as required.
2. Simply turn OFF the unit, slide dirty filters out from under the three fixed retaining
clips, and replace with clean filters.

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Phoenix Ionizing Blower 5200632 Rev. E
8. REPLACEMENT PARTS/ADDITIONAL ITEMS
Ionizer Assembly (with grill and brush) 5050395
PC Board (120 VAC) 5050396
Speed Control Knob 4671112
Line Cord Assembly 5050397
High Voltage Transformer Kit 5050392
Blower Motor (120 VAC) 5050393
Replacement Air Filters (pkg of 20) 4100642
PC Board (230 VAC) 4110553
Blower Motor (230 VAC) 4110555
9. WARRANTY
This product has been carefully tested at the factory and is warranted to be free from
any defects in materials or workmanship. Simco-Ion will, under this warranty, repair
or replace any equipment that proves, upon our examination, to have become defective
within one year from the date of purchase.
The equipment being returned under warranty should be shipped by the purchaser to
Simco-Ion, 2257 North Penn Road, Hatfield PA 19440, transportation prepaid and insured
for its replacement cost. Prior to returning any goods for any reason, contact Simco-Ion
Customer Service at [phone] for a Return Authorization Number. This number
must accompany all returned items.
This warranty does not apply when the equipment has been tampered with, misused,
improperly installed, altered, has received damage through abuse, carelessness, accident,
connected to improper line voltage, or has been serviced anyone other than an authorized
factory representative.
The warranty does not apply when Simco-Ion parts and equipment have been energized
by other than the appropriate Simco-Ion power supply or generator, or when a Simco-
Ion power supply or generator has been used to energize other than Simco-Ion parts
and equipment. Simco-Ion makes no warranty, expressed or implied, nor accepts any
obligation, liabilities, or responsibility in connection with the use of this product other than
the repair or replacement of parts stated herein.

Phoenix Ionizing Blower 5200632 Rev. E
Simco-Ion
2257 North Penn Road
Hatfield, PA 19440
[phone]
[phone]
www.simco-ion.com
[email protected]
© 2015 Simco-Ion. Printed in the U.S.A.