ITW SIMCO ION SLCC HV User manual

© 2021 Simco-Ion • 2257 North Penn Road • Hatfield, PA 19440 • [phone] • [phone] • c[email protected] 5101333 Rev C
SLCC HV Connector Assembly
for Arc Resistant Pinner Bar
Instructions
A. Instructions for attaching the Spring Loaded Cable
Connector (SLCC) onto the Pinner Bar high voltage
(HV) cable.
1. Trim silicone tubing back to expose HV cable:
• 30 kV Connectors: 3-3/4” [95 mm]
• 60 kV Connectors: 5-5/8” [143 mm]
Trim carefully, DO NOT nick HV cable
insulation.
2. Strip all layers of insulation to expose 3/4”
[19 mm] of copper conductor. (Wire may be
dicult to strip; strip in two steps of 3/8”
[10 mm] lengths.)
3. en strip 1/4” [6 mm] of insulation jacket to
expose inner insulation.
4. Fold the conductor in half.
5. Slide a knurled plug and insulating barrel over
the HV cable.
6. With one hand, pull the silicone tubing, knurled
plug, and barrel back to create room for gripping
the HV cable.
7. With the other hand, grasp the HV Terminal
and screw the self-tapping end of it onto the
white inner core using a clockwise motion.
8. Ensure that the cable is rmly attached to the
terminal and that the copper conductor is visible
through the set screw hole.
9. Slide the insulating barrel back down over the
HV Terminal and align the set screw holes.
Reconrm that the copper conductor is visible
through the holes before inserting the set screw
and fully tightening it into the HV Terminal.
10. Install the spring onto the end of the HV
Terminal.

© 2021 Simco-Ion • 2257 North Penn Road • Hatfield, PA 19440 • [phone] • [phone] • c[email protected] 5101333 Rev C
B. Converting a 30 kV Spring Loaded Cable Connector
(SLCC) to a 60 kV SLCC connector assembly:
1. Remove set screw from HV terminal.
2. Remove HV terminal and spring from HV cable
by unscrewing in a counterclockwise direction.
3. Remove any conductor strands that remain in
HV terminal.
4. Remove insulating barrel and knurled plug from
cable.
5. Trim o exposed conductor (to remove damaged
strands).
6. Continue with step 1 on page 1, A) Instructions
for Attaching the SLCC.