Ivarssons i Mestjö MetaMid Instructions for use

Ver. 2011-10 www.metsjo.se 1
MetaMid
Instructions and maintenance

www.metsjo.se Ver. 2011-102
Foreword
The MetaMid trailer is built by “Ivarssons i Mestjö AB”
Before you begin to use the trailer, you should be familiar with its functions
and operations. This you can achieve by carefully reading throughout this
instructions book and at the same time practically see where on the trailer the
future settings and adjustments will be made.
For you ease and to avoid future mistakes in connection with maintenance
and spare parts questions, we advise you to write down the type of the trailer,
its serial number and manufacturing year. This information you can find on the
manufactures plate which is placed on the long left side of chassis frame.
Serial number, Trailer.......................................................
Manufacturing year..........................................................
“Ivarssons i Metsjö AB” keeps the right to make changes in the construction and specification of the trailer.

Ver. 2011-10 www.metsjo.se 3
Standard trailer Metamid Art. number: 4300011
Tires: 400/60x15,5R , tread 478, Diagonal, diameter 880 mm, width 400 mm
Load code: 145 A8 wheel = 2900 kg / 3,6 bars / 40 km/h
Pendulum bogie distance 1 010mm. Maximum load 5,5 tons per axle (11
tons both axles)+3 tons on the drawbar
Flange width 1 850mm, Coated according KTL-method, black
Axle profile: 80 mm. Rim connection 161x205x6, open nuts
Technical load 14000 kg. Payload 12500 kg. Chassis weight 1 500 kg
Front drawbar: for tow eye, height 500 mm, support load 3 tons
Length of the chassis 5 150 mm, Height of the chassis frame 650 mm
Manual telescopic support leg
Hydraulic brakes 2 pieces per axle, 45% according to VVFS 2003:6
Manually adjusted brakes. Cover sheets stop dirt entering brake drum
Back tipping, tipping angle 55º, Oil volume 10L 210bar, Electrical system 12
Volts
Rear ball coupler for the containers dia.76mm, distance between them
1100mm
Prepared consoles for mounting an axle lifting system
Rear drawbar type clevis, rear electrical socket 7 pol.
Chassis weight 1 735 kg, Technical load 14 000 kg
Optional MetaMid containers fit on the chassis
Surface treatment: chemical degreasing, blasting SA 2,5
The body is puttied. The colour of the chassis is grey
Painting: C2 in BSK 99 two component, rust preventing pigmented
Glossy polyurethane with good weather and wear resistance
The surface is easy to maintain clean

www.metsjo.se Ver. 2011-104
Driving instructions
The tractor should be chosen according to the terrain. Minimum 50 HP
A loaded trailer should always be connected to the tractor.
Connect always:
• The brake hose
• The tipping hose
• The lightning system
Disconnecting from the tractor
1. The disconnection of the trailer should always take place on a flat and solid ground
2. Place the wheel wedges on the front and rear axle
3. Lower the support leg until it reaches the ground
4. Dismount the electrical connections and the hydraulic hoses,
which should NOT be under pressure.
5. Release the hitch hook
Warning: The trailer is not equipped with a negative braking system
Tipping
1. Check if the hitch hook or drawbar is locked to avoid negative suspension
2. Assure yourself that the weight of the load is evenly divided over the trailer
3. Check if the tailgate is opened (hydraulic/mechanical tailgate)
4. Tipping should take place on a flat and solid surface
5. Secure area while tipping: 15 metres in radius
6. The tractor must always be connected to the trailer during tipping
7. Never drive with a container which is up-tipped
8. S
9. The system is NOT equipped with a chock valve ( Attention!: Lowering a loaded
container while tipping, can cause a hydraulic pressure that is over 230 bars)
10. Check that the brakes are released while driving the trailer
• While working under a container, the ball valve that is on the tipping cylinder must
always be closed
• Hydraulic system for 230 bars
• Maximum load on the rear coupler: Vertical 1 ton, Horizontal 23 000 kg
Standard tipping cylinder Art. 1018006 Cyl 121-60 LL 30 2300
Gasket kit for the standard tipping cylinder Art: 10187054
Optional Heavy Duty tipping cylinder Art: 10180009,1
Cyl KL 120/45-2830S. This option gives a higher tipping angle
Gasket kit for the Heavy duty tipping cylinder
Art: 10186054 gasket 120/45 RD

Ver. 2011-10 www.metsjo.se 5
– Maintenance and care
Tighten the wheel bolts every 10-50 work-hours and also after 150 use-hours (320 NM)
Check the air pressure of the tires regularly
Air pressure: 5 bars
Tires 400x15,5R. Bore 161-20576-27/32 R18/S disk 6-12-15 (C)
Check the condition of the drawbar. Abrasion of the drawbar
• Greasing points:
1. Pendulum bogie (in the centre) 1+1 (fig. 1)
2. Tipping rear ball-coupler 1+1 (fig.2)
3. Tipping cylinder 1+1 bearing (fig.3)
4. The axles according the manufactures
maintenance document
Attention: While working under a container, the ball valve that is on the tipping cylinder
must always be closed
Hydraulic system for 230 bars hydraulic pressure
Fig 1. Greasing
pendelboggi
Fig 4. Greasing
Art: 10400127
Fig 2. Greasing.
Kula diameter 76mm
Art: 102
Fig 3. Greasing
Art: 471603
Fig 3. Greasing
MetaMid cyl 121-60 KL
30 2300 crom inv 1/2
Art: 10180006,1

www.metsjo.se Ver. 2011-106
1
6
13
7
8
12
10
15
Pos.
Ant.
Artikelnr 1 Artikelnr 2
Beskrivning
Vikt
1 1 100981
C0300011
Svetsat Midchassi
575.91
2 1 100962
B6FK FXB
Borrskruv 3,5x16
3 2 101052
4720311M
SGH31 Mekanisk segersäkring
inv. mont
4 1 101108
30L80
Sprint till Mid+ MX undre kol
fäste MQ + MF komm kärl
0.44
5 1 107383
komplett topp slang mid
1
6 1 101596 10180006.1
MetaMid Cyl 121-60 KL 30 2300
crom inv 1/2
7 2 101079 10400021,1
Dämpblock 90x45
0.54
8 1 100999
Fäste Snabbkopplingshona
Broms
0.01
9 2 101081 10400469
Dekal varning tipp (gul) bredd
300mm höjd 170mm
0.01
10 2 102200 10400471
Utskuren text Metamid
0.00
11 1 101011 10400468
Tillverkarskylt Ivarsson i Metsjö
"NITBAR"
0.04
12 2 101971 10250052
Reflex orange själv häft 60 mm
0.01
13 4
ISO 8676 -
M30x2.0 x 60-
N
14 2
ISO 4162 -
M10 x 30 x 30-
N
15 1 106638 bakljus konsoler 10.32
16 2 102742 416007
Kantskydd 15x12 6-8 PVC Svart
0.03
17 1 102743 416007
Kantskydd 15x12 6-8 PVC Svart
0.01
This document must not be copied without our written per-
mission, and the contents thereof must not be imparted to
a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
87654321
F E D C B A
F B E C A D
7 81 642 3 5
Godkänd
Ägare
K
102202 Midchassi Std-monterat 4300011
1:23
OK
Skapad Datum
1 (3)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
Vikt (kg)
617.59

Ver. 2011-10 www.metsjo.se 7
This document must not be copied without our written per- mission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
87654321
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7 81 642 3 5
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Ägare
K
102202
Midchassi Std-monterat
4300011
1:20
OK
Skapad Datum
2 (3)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
Vikt (kg)
617.59
40 - 10
+ 10
200
- 10
+ 10
564
- 10
+ 10
11
13
7
14
4
17
16
This document must not be copied without our written per- mission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
87654321
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Ägare
K
102202
Midchassi Std-monterat
4300011
1:15
OK
Skapad Datum
3 (3)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
Vikt (kg)
617.59

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4
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1
17
15
16
14
18
Nr
Ändring
Datum
Godk av
-
2011-02-04
A
2011-09-21
Pos.
Ant.
Artikelnr
Beställningsnr
Beskrivning
Vikt
1 1 107896
Balk Mid ramstyrning
330.29
2 1 100957
C030011-2
Boggibock Mid
159.23
3 1 100969
C0300011-3
Bakdrag Mid
11.88
4 2 0587 0587
Lykthållare No, Mid, MX
1.93
5 2 0609 0609
Kulfäste Metamid
7.86
6 2 100255 102
Tippledskula lilla
3.66
7 2 100977
C0200300-4
Svamp NO, Mid, MetaX chassi
2.26
8 4 100100
L56x28L48
Komkärlshylsa
0.59
9 2
Hexagon
Nut ISO -
4034 - M24 -
N
Hexagon Nut ISO - 4034 - M24 -
N
10 2 100271
C0300011-23
Boggilås mid metax
6.93
11 1 0501 0501
Uttag bak el/hydraulik
0.54
12 2 0113 0113
Kolvfäste drag No, Mid, MX
3.86
13 2 100273
51x27L23
Nedre tippkolvshylsa No, Mid,
MX
0.16
14 2 0160
0160Bock
Tippstödsplåt
1.89
15 1 107835
Ramstyning Mid-Mx
spindelhhylsa=Boggihylsa
175.11
16 1 100109
100x100x8L230
Borrad
Stödbenshylsa
4.97
17 2 107904
Lock 100x100 22* t=5
18 1 0585 0585
Förstärkning drag MX
2.19
This document must not be copied without our written per-
mission, and the contents thereof must not be imparted to
a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
87654321
F E D C B A
F B E C A D
7 81 642 3 5
Godkänd
Ägare
A
107895 MetaMid ramstyrning
1:50
AI
2011-02-04
Ola
Ola
Skapad Datum
1 (2)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
15 Ute
Vikt (kg)
742.81
10180142 Cyl dubbelverk 1/4 40/70 80 slag Stödben/ramstyr. 300 LL25 10250016 Hydraullås 1/4-1/4 (pilotbackventil) (VRDE-01F) 10400120 Wb 800 fläns 100, 105X50

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22
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Nr
Ändring
Datum
Godk av
-
2011-02-02
A
2011-02-04
Pos.
Ant.
Artikelnr
Beställningsnr
Beskrivning
Vikt
1 1 107836
Balkar drag Mid ramstyrn.
44.23
2 1 0543 0543
Ramstyrning Metax-Mid
6.57
3 1 0544 0544
Ramstyrning Metax-Mid
11.01
4 2 0542 0542
Ramstyrning Metax-Mid
0.93
5 2 107842
Låsring 140x98 L=63
3.51
6 4 100496 100496
Hylsa viktöverföring-ramstyrn.
0.17
7 1 100887
180x180x10L740
Default<As Machined>
35.19
8 2 100878
Kolvfäste
1.85
9 2 0618 0618
Skottplåt
1.57
10 2 0620 0620
Löck
1.13
11 1 107837
Spindel hylsa ramstyrning
16
12 1 107839
Spindelbult
24.09
13 1 107844
Plattstål 30x10L170
14 7 107845
Rundstång 20
15 2 102741
HLB-8-2
kedjelänk
0.05
16 1 0248 0248
Boggiebocksbricka Mid, MX
0.65
17 1 100486 10400126,5
Komplett dragögel Mid
9.76
18 1 107874
UNP 80
19 1 107885
Plåt drag Mid ramstyrn.
20 2 107887
Plåt drag Mid ramstyrn.
21 1 107888
Plåt drag Mid ramstyrn.
22 2 107889
Plåt drag Mid ramstyrn.
23 1 107906
Rundstång 20
F
E B A D c
1 2 3 4 5 6 7 8 9 10
C B A D E
432 6
15
This document must not be copied without our written per-
mission, and the contents thereof must not be imparted to
a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
Ramstyning Mid-Mx spindelhhylsa=Boggihylsa
175.11
Vikt (kg)
Plats
Hall
E
Blad
Rev
Generell Tolerans
Skala
Artikel Nr
Titel / Benämning
Ritad Av
Status
Godkänd Av
1 (2)
Skapad Datum
Ola
2011-02-02
1:10
107835
Ägare
Godkänd
Ola
A
F
Konstruerad Av

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8
25
23 20
19
24
14
13
1
8
Pos. QTY. Ritningsnr Beställningsnr Beskrivning Vikt
1 1 100493 Balk MetaMid boggilåda 41.72
8 2 100301 10400110
Wb 702 Bussning 0.27
10 1 101095
V40x40x4L50 Hållare smörjslang pendelboggi 0.11
11 3 101092
15x1,5L40 Rör till slang boggilåda 0.02
12 2 101094 10400150
Vinkel 1/8 R LL6R
13 2 101099 10400161 M14 Skottgenomgång-mutter smörj 0.04
14 2 101100 10400160
Rak LL6M 0.02
15 2 101104 10400162
Smörjnippel M10X1 RAK GR GK
17 1 102314 Banjo G 4280-04-04-hydroscand
18 1 102295 J EVGE 7403-04-04-hydroscand
19 2 101559
Banjobult G
1/4"
Banjobult 1/4" Enkel
20 4 101087
Gummi/Stål
bricka
Tredo-bricka 1/4"
23 4 ISO 4017 - M10 x 40-N
24 4 ISO 7040-M10-N
25 2 101301 10180027,6
Bromscylinder 4525-90 tryckande
Corr-I-Dur P INV fjäder
2.43
This document must not be copied without our written per- mission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
87654321
F
E
D
C
B
A
F
B
E
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7 81 642 3 5
Godkänd
Ägare
B
100507
Pendelboggi MetaMid Vänster
410120069VÄ
1:10
AI
2009-11-27 MT
AI
Skapad Datum
2 (2)
SS-ISO 2768-1 m
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
15
Ute
Vikt (kg)
349.90
Pos.
QTY.
Ritningsnr
Beställningsnr
Beskrivning
Vikt
1 1 100510
C2502516-
1VÄ-GRÅ
Lykthållare
4.86
2 1 100512
C2502516-
1HÖ-GRÅ
Lykthållare
4.86
3 2 100956 10250049
Baklykta 1217 talmu mått 320X120
inkl. armaturglas
0.87
4 2 100980 10250050
Reflex röd, trekantig, skruvas 128301-
100 0.08
5 2 100982 1223214010
Reflex 40x90mm gul
0.03
6 2 100958
30x3L170
Plastbit hållare till triangelreflex
0.02
7 2 100959 10250055,2
kabel bakljus
0.03
8 2 100961 58102016
Gummiklammer 16 mm
9 4 100962
B6FK FXB
Borrskruv 3,5x16
10 4
ISO 1207 - M5 x 16 --- 16N
11 4
Hexagon Nut ISO - 4032 - M8 - W - N
12 4
Hexagon Flange Nut ISO - 4161 - M5
- N
13 2 100954 10250047
Glödlampa baklyse 12V 10W
0.01
14 4 100954 10250046
Glödlampa bromsljus/blinkers 12V
21W
0.01
15 1 101082 20500003
Gummiskydd till 7, 13-pol
0.01
16 2
ISO 7411 - M16 x 70 --- 38-WN
17 3
ISO 1207 - M5 x 35 --- 35N
18 1 101127 10250055,2
7 led kabel
0.02
19 1 101112 10250060
Släpvagnskontakt 7 pol Svart plast
Hane
0.06
20 1 102096 10250061
Släpvagnskontakt 7 pol Svart Hona
0.08
This document must not be copied without our written per-
mission, and the contents thereof must not be imparted to
a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
87654321
F E D C B A
F B E C A D
7 81 642 3 5
Godkänd
Ägare
C
100960 komplett bakljus 50045-Admin
1:4
LH
Skapad Datum
1 (2)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
Mont Inne
Vikt (kg)
12.08
5
1
39
7
16
2
8
6
10
4
19
20
15
123 110
89
15
8
73
34
A
A (1 : 1)
Vänster Blinkers
Broms Ljus
Höger Blinkers
Vänster Bakljus
Jord
Höger Bakljus
This document must not be copied without our written per-
mission, and the contents thereof must not be imparted to
a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted.
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F E D C B A
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7 81 642 3 5
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100960 komplett bakljus 50045-Admin
1:8
LH
Skapad Datum
2 (2)
Godkänd Av
Konstruerad Av
Status
Ritad Av
Titel / Benämning
Artikel Nr
Skala
Generell Tolerans
Rev
Blad
E
Hall
Plats
Mont Inne
Vikt (kg)
12.08

Ver. 2011-10 www.metsjo.se 11

www.metsjo.se Ver. 2011-1012
BPW Axeltapp GS-ST 7006, 4-KT 80 mm, vänster. Nr 05.58.67.454.503 Art. nr. Ivarssons i Metsjö 410120070VÄ För Leveranser f.r.o.m 10 2005 Broms N 3108-3 (310x80) med manuellt justerbar bromshävarm GSK Hjulbult M 18x1,5 med plan-mutter och fjäderbricka Bildnummer 20.056 Pos Benämning Mått Antal/tapp Artikelnummer 1 Axeltapp m bromssköld 1 - 29 Stödring 10.03.370.05.14.0 1 410120215 31 Kronmutter 10.03.262.16.11.0 M 36x1,5 1 410120216 32 Saxpinne 10.02.6201.63.01 6,3x63 1 410120217 33 Tätningsring 10.05.120.26.08.0 73/110x14,5 1 410120218 34 Ring 10.03.310.23.09.0 66/37x5 1 410120219 36 Ankarbult 10.03.177.14.35.0 M24x1,5x36 1 410120220 37 Bricka 10.02.5403.24.90 B24 1 410120221 38 Låsmutter 10.02.5220.75.82 VM 24x1,5 1 410120222 40B Plugg 10.02.3704.56.00 D20,7 2 410120223 43 Bromsnock 10.05.097.36.95.5 L=253 1 410120224 53 Bricka 10.03.311.50.13.0 42/34x4 1 410120225 54 Låsring 10.02.5603.29.90 29x1,5 1 410120226 59 Bromshävarm GSK 10.05.174.40.16.0 1 410120227 73 Bromsback kpl m belägg 10.05.091.15.21.0 2 410120228 79 Bromsbelägg 10.03.092.19.50.0 2 410120229 80 Nit 10.02.5805.61.01 B 6x13 32 410120230 82 Returfjäder 10.03.397.32.14.0 D17/3,8x144 1 410120231 82a Returfjäder 10.03.397.44.08.0 D20/4x174 1 410120232 84 Nav 10.03.272.09.56.0 1 410120233 86 Bromstrumma 10.03.105.14.26.0 310x80 1 410120234 91 Hjulbult 10.03.296.01.20.1 M 18x1,5 6 410120235 93 Fjäderbricka 10.02.5615.18.94 C18,5 6 410120236 94 Hjulmutter 10.02.5213.12.83 M18x1,5 6 410120237 95 Rullager 09.02.6404.70.00 32014 1 410120238 96 Rullager 09.02.6401.50.00 30210 1 410120239 98 Navkapsel 10.03.211.07.03.0 D 90,1 1 410120240

Ver. 2011-10 www.metsjo.se 13
BPW Axeltapp GS-ST 7006, 4-KT 80 mm, höger. Nr 05.58.67.454.504 Art. nr. Ivarssons i Metsjö 410120070HÖ För Leveranser f.r.o.m 10 2005 Broms N 3108-3 (310x80) med manuellt justerbar bromshävarm GSK Hjulbult M 18x1,5 med plan-mutter och fjäderbricka Bildnummer 20.056 Pos Benämning Mått Antal/tapp Artikelnummer 1 Axeltapp m bromssköld 1 - 29 Stödring 10.03.370.05.14.0 1 410120215 31 Kronmutter 10.03.262.16.11.0 M 36x1,5 1 410120216 32 Saxpinne 10.02.6201.63.01 6,3x63 1 410120217 33 Tätningsring 10.05.120.26.08.0 73/110x14,5 1 410120218 34 Ring 10.03.310.23.09.0 66/37x5 1 410120219 36 Ankarbult 10.03.177.14.35.0 M24x1,5x36 1 410120220 37 Bricka 10.02.5403.24.90 B24 1 410120221 38 Låsmutter 10.02.5220.75.82 VM 24x1,5 1 410120222 40B Plugg 10.02.3704.56.00 D20,7 2 410120223 43 Bromsnock 10.05.097.36.95.5 L=253 1 410120224 53 Bricka 10.03.311.50.13.0 42/34x4 1 410120225 54 Låsring 10.02.5603.29.90 29x1,5 1 410120226 59 Bromshävarm GSK 10.05.174.40.16.0 1 410120227 73 Bromsback kpl m belägg 10.05.091.15.21.0 2 410120228 79 Bromsbelägg 10.03.092.19.50.0 2 410120229 80 Nit 10.02.5805.61.01 B 6x13 32 410120230 82 Returfjäder 10.03.397.32.14.0 D17/3,8x144 1 410120231 82a Returfjäder 10.03.397.44.08.0 D20/4x174 1 410120232 84 Nav 10.03.272.09.56.0 1 410120233 86 Bromstrumma 10.03.105.14.26.0 310x80 1 410120234 91 Hjulbult 10.03.296.01.20.1 M 18x1,5 6 410120235 93 Fjäderbricka 10.02.5615.18.94 C18,5 6 410120236 94 Hjulmutter 10.02.5213.12.83 M18x1,5 6 410120237 95 Rullager 09.02.6404.70.00 32014 1 410120238 96 Rullager 09.02.6401.50.00 30210 1 410120239 98 Navkapsel 10.03.211.07.03.0 D 90,1 1 410120240

www.metsjo.se Ver. 2011-1014
Trailer Manufacturer
Type of trailer
Works number / chassis number /
Maximum laden weight kg
Maximum speed km/h
Nose weight kg
Maximum axle load (for tandem front kg
axles, axle load front/rear) rear kg
Axle model numbers front
(for tandem axles, front/rear) rear
Axle codes front
(for tandem axles, front/rear) rear
Wheel brake type
Internal diameter of brake drum mm
Brake shoe width mm
Wedge�type brake Wedge�type brake with RAZG / RASK reverser
Butterfly cam brake Backmat cam brake
Type or make of the drawbar /
overrun hitch
Model number / model code
Maximum load (the difference
between unladen weight and
maximum laden weight) kg
3
Technical data:
Axles and
brakes:
Obtaining spare parts:
When spare parts are needed, the model numbers and codes for
the axles and chassis parts will greatly assist your BPW parts
dealer or BPW service facility in quickly and accurately determin�
ing the appropriate spare part.
You are therefore recommended to fill in the following technical
data from the details on the manufacturer's name plates, so that
they will be available should you need them.
The manufacturer's name plate can be found on the axle beam,
the drawbar or the overrun mechanism.
Enter the details below
English
2
Maintenance instructions

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Fundamental rules
Never overload axles, brakes or chassis!
Consequently:
•Do not overload the vehicle in contravention of regulations, by exceeding the
maximum laden weight.
•Do not exceed the maximum permitted braking loads.
•Avoid one�sided overload resulting from incorrect loading or driving over kerbs etc.
•Do not fit unauthorised wheels or tyres. The maximum distance between the track
and the spring centre must be adhered to.
•Avoid excessive strain resulting from the use of offset wheels or unauthorised
wheel offsets.
•Do not exceed the maximum top speed.
•Each time before using the vehicle, check to ensure that the brakes and brake
systems are correctly adjusted and in good working order.
•Wear and tear and any unauthorised alterations are not covered by guarantee.
Maintenance work should be carried out at the prescribed intervals in order to maintain
the safe operation of the vehicle. The relevant operating and servicing instructions of the
vehicle manufacturer and of the manufacturers of the other vehicle components must be
observed.
All repair and maintenance work should only be carried out by a BPW approved Service
Station unless the vehicle owner has staff fully trained to BPW standards and a work�
shop suitably equipped to undertake such work.
When fitting replacement parts you are strongly recommended to use only
genuine BPW parts. BPW subjects all its components to regular testing to
ensure they comply with safety and quality standards and in so doing
guarantees their performance.
BPW cannot offer any guarantee regarding products produced by other
companies. This applies even if an official testing organisation has
approved the product.
Our guarantee becomes invalid if spare parts other than genuine BPW parts
are used.
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4
Contents
Page
Type plate explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical data for axles and brakes, obtaining spare parts . . . . . . . . . . . . 3
Fundamental rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Maintenance work on BPW trailer axles
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 � 7
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 � 11
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 � 18
Maintenance work on BPW air suspension units
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 � 21
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 � 25
Maintenance work on BPW hydropneumatic axle units
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 � 27
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 � 29
Maintenance work on BPW series VB axle suspension assemblies
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 � 31
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 � 33
Maintenance work on BPW series BW / GW axle
suspension assemblies
Summary of maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 � 35
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 � 37
Maintenance instructions System 2000
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Function of the reversing mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Adjusting the wheel brake S 3006�7 RAZG . . . . . . . . . . . . . . . . . . . . 41 � 43
Adjusting the wheel brake S 3008 RAZG. . . . . . . . . . . . . . . . . . . . . . 44 � 45
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Faults � Cause � Corrective measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
These maintenance instructions are valid from 01.01.2007 and replace the
maintenance instructions BPW�W�AGRAR 1200501def. We reserve the right to make
alterations. Any previous maintenance instructions are no longer valid.
Maintenance instructions

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BPW trailer axle
with butterfly cam brakes
BPW trailer axle
with flat cam brakes
BPW trailing steering axle
BPW trailer axle
with wedge�type brake
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6
Lubrication and maintenance works
Summary
Detailed description on pages 8 � 18
Lubrication
Maintenance works
Lubrication
with BPW special longlife grease (ECO�Li 91)
1Steering pivot bearings, top and bottom
2Locking cylinder ends on steering axles
3Outer and inner brake camshaft bearings
4Slack adjuster
5ECO�Master automatic slack adjuster
6Change grease in wheel hub bearings,
check taper roller bearings for wear
Maintenance work
1Check that wheel nuts are tight, retighten if necessary.
2Check hubs for bearing play, adjust if necessary.
3Check brake linings.
4Check the brake adjustment on the brake lever,
adjust if necessary.
5Check the brake adjustment on the slack adjuster,
adjust if necessary.
6Check brake adjustment on wedge�type brakes,
adjust if necessary.
7Check brake adjustment on Backmat cam brakes,
adjust if necessary.
8Check brake adjustment on the automatic
slack adjuster, adjust if necessary.
9Check the operation of the automatic slack adjuster.
After the first laden journey Every 40 hours in operation Every 200 hours in operation Every 500 hours in operation (annually)
BPW trailer axles
Every 1000 hours in operation (annually)

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BPW trailer axle
with butterfly cam brakes
BPW trailer axle
with flat cam brakes
BPW trailing steering axle
BPW trailer axle
with wedge�type brake
English
6
Lubrication and maintenance works
Summary
Detailed description on pages 8 � 18
Lubrication
Maintenance works
Lubrication
with BPW special longlife grease (ECO�Li 91)
1Steering pivot bearings, top and bottom
2Locking cylinder ends on steering axles
3Outer and inner brake camshaft bearings
4Slack adjuster
5ECO�Master automatic slack adjuster
6Change grease in wheel hub bearings,
check taper roller bearings for wear
Maintenance work
1Check that wheel nuts are tight, retighten if necessary.
2Check hubs for bearing play, adjust if necessary.
3Check brake linings.
4Check the brake adjustment on the brake lever,
adjust if necessary.
5Check the brake adjustment on the slack adjuster,
adjust if necessary.
6Check brake adjustment on wedge�type brakes,
adjust if necessary.
7Check brake adjustment on Backmat cam brakes,
adjust if necessary.
8Check brake adjustment on the automatic
slack adjuster, adjust if necessary.
9Check the operation of the automatic slack adjuster.
After the first laden journey Every 40 hours in operation Every 200 hours in operation Every 500 hours in operation (annually)
BPW trailer axles
Every 1000 hours in operation (annually)

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4
3
4Slack adjusters
– every 500 hours in operation, at least
once a year –
Lubricate the grease nipples with BPW
special longlife grease (ECO�Li 91), until
fresh grease emerges.
5Automatic slack adjuster
ECO-Master
– each time the brake shoes are replaced –
– every 500 hours in operation, at least
once a year –
Remove the rubber cap.
Lubricate with BPW special longlife grease
(ECO�Li 91) (80 g) until sufficient clean
grease emerges from the adjusting bolt.
Undo the adjusting bolt by approximately
one turn with a ring spanner. Operate the
brake lever by hand several times.
In doing so, the automatic adjustment
must operate smoothly.
Repeat several times, if necessary.
Refit the cap.
Regrease with BPW special longlife
grease (ECO�Li 91).
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8
1
2
2
3
Note: All the lubrication points should
be re-lubricated with grease after the
vehicle has been cleaned with a high-
pressure washer.
1Top and bottom steering pivot bearings
– every 40 hours in operation –
Lubricate via the grease nipples with
BPW special longlife grease (ECO�Li 91),
until clean grease emerges from the
bearing/cam plate.
2Locking cylinder ends on steering axles
– every 200 hours in operation –
Lubricate via the grease nipples with BPW
special longlife grease (ECO�Li 91), until
clean grease emerges from the bearings.
While carrying out this lubrication, ensure
that the locking cylinder and the pipe
contain no air at any time.
3Outer and inner brake camshaft bearings
– every 200 hours in operation –
(and before use after a long period of
inactivity)
Lubricate via the grease nipples with BPW
special longlife grease (BPW ECO�Li 91),
until clean grease emerges from the
bearings.
Caution. Do not allow grease or oil to get
into the brake. Depending on the series,
the cam bearings to the brake may not be
sealed.
Use only lithium�based grease with a drop
point above 190 °C.
BPW trailer axles

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9
4
3
4Slack adjusters
– every 500 hours in operation, at least
once a year –
Lubricate the grease nipples with BPW
special longlife grease (ECO�Li 91), until
fresh grease emerges.
5Automatic slack adjuster
ECO-Master
– each time the brake shoes are replaced –
– every 500 hours in operation, at least
once a year –
Remove the rubber cap.
Lubricate with BPW special longlife grease
(ECO�Li 91) (80 g) until sufficient clean
grease emerges from the adjusting bolt.
Undo the adjusting bolt by approximately
one turn with a ring spanner. Operate the
brake lever by hand several times.
In doing so, the automatic adjustment
must operate smoothly.
Repeat several times, if necessary.
Refit the cap.
Regrease with BPW special longlife
grease (ECO�Li 91).
English
8
1
2
2
3
Note: All the lubrication points should
be re-lubricated with grease after the
vehicle has been cleaned with a high-
pressure washer.
1Top and bottom steering pivot bearings
– every 40 hours in operation –
Lubricate via the grease nipples with
BPW special longlife grease (ECO�Li 91),
until clean grease emerges from the
bearing/cam plate.
2Locking cylinder ends on steering axles
– every 200 hours in operation –
Lubricate via the grease nipples with BPW
special longlife grease (ECO�Li 91), until
clean grease emerges from the bearings.
While carrying out this lubrication, ensure
that the locking cylinder and the pipe
contain no air at any time.
3Outer and inner brake camshaft bearings
– every 200 hours in operation –
(and before use after a long period of
inactivity)
Lubricate via the grease nipples with BPW
special longlife grease (BPW ECO�Li 91),
until clean grease emerges from the
bearings.
Caution. Do not allow grease or oil to get
into the brake. Depending on the series,
the cam bearings to the brake may not be
sealed.
Use only lithium�based grease with a drop
point above 190 °C.
BPW trailer axles

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AB
Wheel hub
BPW special longlife grease (ECO-Li 91),
quantity per tapered roller bearing
Inner
A
Outer
B
GS 5506 40 g 80 g
GS 7006
GS 7008 50 g 210 g
GS 8008�1
GS 8010�1 90 g 230 g
GS 11008�1
GS 11010�1 170 g 290 g
GS 12008
GS 12010 180 g 320 g
Work grease into the space
between the tapered rollers
and the races.
Apply remainder to outer race
of the hub.
The grease for the outer
tapered roller bearing is
pressed into the bearing as
the hub cap filled with grease
is screwed on.
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10
6Changing the grease in the wheel
hub bearings
– every 1,000 hours in operation (latest
annually) –
Jack up and secure the vehicle, and
release the brakes.
Remove the wheels and bearing caps.
Remove the split pin and unscrew the
axle nut.
Using a suitable retractor, withdraw the
wheel hub with the brake drum, the roller
bearings and the sealing elements from
the axle stub.
Label or mark the wheel hubs and bearing
cages so that they do not become mixed
up during re�assembly.
Clean the brake, check for wear, make
sure that it is intact and operates correct�
ly, and replace any worn parts.
The inside of the brake must be kept free
of grease and dirt.
Clean the wheel hubs thoroughly on the
inside and the outside, removing every
trace of old grease.
Clean the bearings and seals thoroughly
(diesel oil) and check to ensure that they
are suitable for re�use.
Lightly grease the bearing seats before
fitting the bearings, and then assemble
all the parts in the reverse order.
Carefully drive the parts into place on the
bearing shells, without tilting or damaging
them.
Coat the bearings, the wheel hub cavity
between the bearings and the bearing cap
with grease before re�assembly.
The quantity of grease should fill approxi�
mately a quarter to a third of the space in
the assembled hub.
Fit the axle nut, and adjust the bearings
BPW trailer axles
and the brake.
Finally, check that everything is in
working order and carry out a suitable
test drive, correcting any faults that
you may discover.
The wheel hubs must only be lubricat�
ed with BPW special longlife grease
(ECO Li 91) with a drop point above
190 °C.
Using the wrong grease or excessive
quantities may lead to damage.
Damage can be caused by the mixing
of lithium�based grease with sodium�
based grease, because of incompati�
bility.