IXXAT Econ 100 User manual

Hardware Manual
IXXAT Econ 100

IXXAT Automation GmbH
Leibnizstr. 15
88250 Weingarten
Germany
Tel.: [phone]
Fax: [phone]
Internet: www.ixxat.com
E-Mail: [e-mail]
Support
In case of unsolvable problems with this product or other IXXAT products
please contact IXXAT in written form:
Fax: [phone]
E-Mail: [e-mail]
Further international support contacts can be found on our webpage
www.ixxat.com
Copyright
Duplication (copying, printing, microfilm or other forms) and the electronic
distribution of this document is only allowed with explicit permission of
IXXAT Automation GmbH. IXXAT Automation GmbH reserves the right to
change technical data without prior announcement. The general business
conditions and the regulations of the license agreement do apply.
All rights are reserved.
Registered trademarks
All trademarks mentioned in this document and where applicable third
party registered are absolutely subject to the condition
s of each valid
label right and the rights of particular registered proprietor. The absence
of identification of a trademark does not automatically mean that it is not
protected by trademark law.
Document number: 4.01.0271.20000
Version: 1.3

Inhalt
1Introduction....................................................................................5
1.1 Overview..................................................................................5
1.2 Features...................................................................................5
2Installation......................................................................................6
2.1 SD card installation ................................................................6
2.2 Hardware installation..............................................................6
2.3 Assembly.................................................................................6
3Connections and displays.............................................................7
3.1 Overview..................................................................................7
3.2 Connections............................................................................8
3.2.1 Power supply connection.........................................................8
3.2.2 LAN 1.......................................................................................8
3.2.3 LAN 2.......................................................................................9
3.2.4 Port 0/Port 1.............................................................................9
3.2.5USB 1/USB 2 .........................................................................10
3.2.6 CAN bus connection ..............................................................10
3.2.7 Optional RS232 interface.......................................................11
3.2.8 SD card slot............................................................................11
3.2.9 PE connection........................................................................12
3.3 Indicators ..............................................................................13
3.3.1 PWR-LED...............................................................................13
3.3.2 ERR-LED ...............................................................................13
3.3.3 STAT-LED..............................................................................13
3.3.4 MOD-LED...............................................................................13
3.3.5 IE 1/IE 2-LEDs .......................................................................13
3.3.6 CAN 1/CAN 2 LEDs...............................................................13
3.3.7 LAN 1 LEDs ...........................................................................13
3.3.8 LAN 2 LEDs ...........................................................................14
3.3.9 Port 0/Port 1 LEDs.................................................................14
3.4 Internal connections.............................................................14
3.4.1 USB Interface.........................................................................15
3.4.2 Serial interface.......................................................................16
3.4.3 Battery....................................................................................16
3.4.4 JTAG connector.....................................................................16
3.4.5 Expansion port.......................................................................17
Copyright IXXAT Automation GmbH 3 IXXAT Econ 100 hardware manual,
version 1.3

Inhalt
4Appendix ......................................................................................19
4.1 Support..................................................................................19
4.2 Returning hardware..............................................................19
4.3 FCC Compliance...................................................................19
4.4 Disposing of old equipment.................................................19
4.5 Information on EMC..............................................................20
4.6 Technical data.......................................................................21
5EC Declaration of Conformity.....................................................22
Copyright IXXAT Automation GmbH 4 IXXAT Econ 100 hardware manual,
version 1.3

Introduction
1 Introduction
1.1 Overview
In the IXXAT Econ 100, you have purchased a high-quality electronic compo-
nent that has been developed and manufactured according to the latest tech-
nological state of the art.
1.2 Features
CPU:
Xilinx Zynq XC7Z010 with dual-core Cortex A9 CPU and integrated
FPGA
CPU clock frequency: 667 Mhz
FPGA: Xilinx Artix 7 FPGA with 28 k logic cells
RTC, battery backed (CR1632, 3 V lithium battery, lifetime > 5 years)
Memory:
RAM Memory: 256 MB DDRAM 3
Flash Memory: 4 MB SPI Flash, SD-Karte with 256 MB or more.
External interfaces:
1 x 1000Base-T Ethernet interface
1 x 100Base-TX Ethernet interface
2 x 100Base-TX Ethernet interface for Industrial Ethernet protocols
2 x USB High Speed (Host only)
2 x galvanic isolated CAN-Bus interfaces corresponding ISO11898-2
1 x SD card interface
Internal interfaces:
1 x USB High Speed (Host only)
1 x Extension slot (internal, 13 I/Os)
1 x Serial interface
1 x JTAG Connector
Copyright IXXAT Automation GmbH 5IXXAT Econ 100 hardware manual,
version 1.3

Installation
2 Installation
2.1 SD card installation
The software (FPGA design, Linux, drivers, scripts and optional add-ons)
needed for the IXXAT Econ 100 is contained on the SD card provided. This
must be installed in the SD card slot on the IXXAT Econ 100. Access to the
SD card slot can be found on the back of the unit. Refer to chapter 3.2.8.
2.2 Hardware installation
No special hardware installation is required to operate the IXXAT Econ 100.
2.3 Assembly
The IXXAT Econ 100 must be mounted vertically to achieve optimum thermal
convection. This orientation is already provided by the tophat rail mounting.
Copyright IXXAT Automation GmbH 6IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3 Connections and displays
3.1 Overview
Figure 3-1 shows the displays and connections on the front of the housing.
Figure 3-2 shows how to connect the power supply on the side of the housing.
The function of the Ethernet interfaces and the LEDs are application specific.
Their function is described in the Software Developer´s Guide.
Figure 3-1: Connections and labels
Figure 3-2: Connection of power pupply
Copyright IXXAT Automation GmbH 7IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3.2 Connections
3.2.1 Power supply connection
Connection of the IXXAT Econ 100 to a power supply uses a 2-pin plug with a
screw connection (Phoenix Contact MC 1,5/2-STF-3,5). The pinout for the
screw terminal is shown in Table 3-3.
Pin designation
Signal
+
V+ (+9 V DC up to +32 V DC)
-
V- (GND)
Table 3-3: Pinout power plug
3.2.2 LAN 1
The LAN 1 RJ45 connector provides an Ethernet connection for communica-
tion with the IXXAT Econ 100. This supports 1000Base-T, 100Base-TX, and
10Base-T with Auto-MDI-X. The pinouts for the RJ45 connector are shown in
Table 3-4.
Pin no. RJ45
Signal
1
D1+
2
D1-
3
D2+
4
D2-
5
D3+
6
D3-
7
D4+
8
D4-
Table 3-4: Pinout LAN 1 connection
Copyright IXXAT Automation GmbH 8IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3.2.3 LAN 2
The LAN 2 RJ45 connector provides another Ethernet connection for commu-
nication with the IXXAT Econ 100. This supports 100Base-TX and 10Base-T
with Auto-MDI-X. The pinout for the RJ45 connector are shown in Table 3-5.
Pin no. RJ45
Signal
1
TX +
2
TX -
3
RX +
4
not connected
5
not connected
6
RX -
7
not connected
8
not connected
Table 3-5: Pinout LAN 2 connection
3.2.4 Port 0/Port 1
The Port 0/Port 1 RJ45 connectors provide connections to the Industrial
Ethernet network. They support 100Base-TX and 10Base-T with Auto-MDI-X.
The function of the ports depends on the Industrial Ethernet protocol used,
which is implemented in the FPGA. If no protocol is implemented in the FPGA,
these connections have no function. The pinout for the RJ45 connector is
shown in Table 3-6.
Pin no. RJ45
Signal
1
TX +
2
TX -
3
RX +
4
not connected
5
not connected
6
RX -
7
not connected
8
not connected
Table 3-6: Pinout Port 0/Port 1 connection
Copyright IXXAT Automation GmbH 9IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3.2.5 USB 1/USB 2
The connections USB 1 and USB 2 provide two USB 2.0 high-speed interfaces
for the connection of USB devices. Each USB port provides up to 500 mA to
its +5 V output. The connection pinout for the USB ports is shown in Table 3-7.
Pin no. USB port
Signal
1
+5 V
2
D-
3
D+
4
GND
Table 3-7: Pinout of the USB connections
3.2.6 CAN bus connection
The IXXAT Econ 100 has two CAN bus connections compliant with
ISO11898-2. Each CAN connection is galvanically isolated from both the main
electronics and also from the other CAN circuit. Each connection of the IXXAT
Econ 100 to the CAN bus uses a 9-pin D-SUB connector. The pinout for the
plugs is shown in Table 3-8.
Pin no. D-Sub plug
Signal
1
not connected
2
CAN-Low
3
GND (galv. isolated)
4
not connected
5
GND (galv. isolated)
6
not connected
7
CAN-High
8
not connected
9
not connected
Table 3-8: Pinout CAN plug
Copyright IXXAT Automation GmbH 10 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3.2.7 Optional RS232 interface
In the RS232 interface variant of the IXXAT Econ 100, the signals on the
RS232 interface are on the 9-pin D-SUB connector of the second CAN con-
nection, instead of the CAN signals. The pinout for the D-SUB plug is shown in
Table 3-9.
Pin no. D-Sub plug
Signal
1
not connected
2
RxD
3
TxD
4
not connected
5
GND (galv. isolated)
6
not connected
7
not connected
8
not connected
9
not connected
Table 3-9: Pinout RS232 plug
3.2.8 SD card slot
The SD card slot is accessible on the back of the housing. An SD card with a
valid data format is essential, since the IXXAT Econ 100 is booted from the SD
card. Valid file formats are FAT16 and FAT32. SD cards with up to 32 GB
memory are supported. The SD card must contain the bootloader, the FPGA
design, the Linux kernel, and all the application software in a valid data format.
A corresponding SD card is included in the scope of delivery.
When plugged in, the SD card is completely within the housing. It can be re-
moved using a screwdriver or similar tool. To do this, the SD card must first be
carefully pushed into the housing until it stops, then released again. The SD
card holder will then push the card out of the slot far enough that it can be re-
moved by hand. Figure 3-10 shows the location of the SD card slot on the
back of the housing.
Copyright IXXAT Automation GmbH 11 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Figure 3-10: SD card slot on the back
3.2.9 PE connection
The PE connection uses the holder for the tophat rail on the back of the hous-
ing.
SD card slot
Copyright IXXAT Automation GmbH 12 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
3.3 Indicators
The IXXAT Econ 100 has seven Duo LEDs as well as a green power LED.
These LEDs are used to display the communications status of the interfaces
and/or to display device status and mode. The seven Duo LEDs can be con-
trolled by the software. The meaning of the LEDs depends on the application
loaded and is described in the corresponding software manual. The RJ45 con-
nectors also each have two LEDs that display the status of the corresponding
Ethernet port.
3.3.1 PWR-LED
The PWR LED indicates the status of the power supply. If all voltages in the
device have their nominal values, then the LED lights up in green.
3.3.2 ERR-LED
The ERR LED indicates a general error in the device. The exact meaning de-
pends on the application.
3.3.3 STAT-LED
The STAT LED indicates the status of the device. The exact meaning depends
on the application.
3.3.4 MOD-LED
The MOD LED indicates the mode of the device. The exact meaning depends
on the application.
3.3.5 IE 1/IE 2-LEDs
The IE 1 and IE 2 LEDs indicate the status and error state of Industrial Ether-
net communications. The meaning of the LEDs depends on the implemented
Industrial Ethernet protocol.
3.3.6 CAN 1/CAN 2 LEDs
The CAN 1 and CAN 2 LEDs indicate error state and status of the correspond-
ing CAN channel. The meaning of the LEDs depends on the CAN protocol im-
plemented.
3.3.7 LAN 1 LEDs
The two LEDs built into the RJ45 connector are used to indicate the status of
the LAN 1 Ethernet port. The yellow LED shows the link status, the green LED
shows the activity.
Copyright IXXAT Automation GmbH 13 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Link
Color
Mode
Status
yellow
off
No connection to the Ethernet network
yellow
on
Link available
Activity
Color
Mode
Status
green
off
No network activity
green
Flashing
Network activity
The link speed is not shown.
3.3.8 LAN 2 LEDs
The two LEDs built into the RJ45 connector are used to indicate the status of
the LAN 2 Ethernet port. The green LED shows the link status and the activity,
the yellow LED shows the link speed.
Link/Activity
Color
Mode
Status
green
off
No connection to the Ethernet network
green
on
Link available
green
Flashing
Network activity
Speed
Color
Mode
Status
yellow
off
10MB/s operation
yellow
Flashing
100MB/s operation
3.3.9 Port 0/Port 1 LEDs
The two LEDs built into the RJ45 connector are used to indicate the status of
each Ethernet port. The meaning of the LEDs depends on the Industrial Ether-
net protocol in use.
3.4 Internal connections
Additional interfaces are implemented on the circuit board that are not led out-
side and are only accessible with the housing open. These can be seen in
Figure 3-11.
Copyright IXXAT Automation GmbH 14 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Figure 3-11: Internal connectors
3.4.1 USB Interface
The 4-pin X1300 pin strip provides a USB 2.0 interface to connect USB devic-
es. The power supply provided on the pin strip is not protected. The connec-
tion pinout of the serial interface is shown inTable 3-12.
USB interface
Battery for RTC
JTAG connector
Expansion port
Serial interface
Copyright IXXAT Automation GmbH 15 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Pin no. X1300
Signal
1
+5 V
2
D-
3
D+
4
GND
Table 3-12: Pinout of the internal USB interface
3.4.2 Serial interface
The 4-pin X600 pin strip provides a serial interface with 3.3 V LVCMOS signal
levels. The power supply provided on the pin strip is not protected. The con-
nection pinout of the serial interface is shown in Table 3-13.
Pin no. X600
Signal
1
+3.3 V
2
TxD
3
RxD
4
GND
Table 3-13: Pinout serial interface
3.4.3 Battery
The battery provides the power supply for the real-time clock when the IXXAT
Econ 100 is disconnected from its main power supply. When changing the bat-
tery, be sure that a CR1632 3 V lithium battery is used that is suitable for op-
eration in the temperature range required.
3.4.4 JTAG connector
The X300 connector can be used to access JTAG on the Zynq component.
The connection pinout corresponds to the pinout of the "Xilinx Platform Cable
USB II" and is shown again in Table 3-14.
Copyright IXXAT Automation GmbH 16 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Pin no. X300
Signal
1
GND
2
+3.3 V
3
GND
4
TMS
5
GND
6
TCK
7
GND
8
TDO
9
GND
10
TDI
11
GND
12
not connected
13
GND
14
PS SRST#
Table 3-14: Pinout JTAG interface
3.4.5 Expansion port
On the X800 expansion port, there are freely available connections to the pro-
grammable logic of the Zynq component. Table 3-15 lists the assignment of
the expansion port to the connections of the Zynq. The supply voltage carried
on the connector is the filtered input voltage used to operate the IXXAT Econ
100. The +3.3 V voltage is the +3.3 V voltage generated on the IXXAT Econ
100.
Copyright IXXAT Automation GmbH 17 IXXAT Econ 100 hardware manual,
version 1.3

Connections and displays
Pin no. X800
Signal
1
supply voltage
2
GND
3
supply voltage
4
GND
5
B34_L21N_T3_DQS
6
B35_L20P_T3_AD6P
7
B34_L23P_T3
8
B35_L20N_T3_AD6N
9
GND
10
B35_L21P_T3_DQS_AD14P
11
B34_L23N_T3
12
GND
13
B34_L24P_T3
14
B35_L21N_T3_DQS_AD14N
15
B34_L24N_T3
16
B35_L22P_T3_AD7P
17
GND
18
B35_L22N_T3_AD7N
19
+3.3 V
20
GND
21
+3.3 V
22
B35_L24P_T3_AD15P
23
GND
24
B35_L24N_T3_AD15N
25
GND
26
GND
Table 3-15: Pinouts for expansion port
Copyright IXXAT Automation GmbH 18 IXXAT Econ 100 hardware manual,
version 1.3

Appendix
4 Appendix
4.1 Support
For more information on our products, FAQ lists and installation tips, please
refer to the support area on our homepage (http://www.ixxat.de). There you
will also find information on current product versions and available updates.
4.2 Returning hardware
If it is necessary to return hardware to us, please download the relevant RMA
form from our homepage and follow the instructions on this form.
4.3 FCC Compliance
Declaration of conformity
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions:
This device may not cause harmful interference, and
this device must accept any interference received, including interference
that may cause undesired operation
Class A digital device – Instructions
Note: This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment gen-
erates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interfer-
ence to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be re-
quired to correct the interference at his own expense.
4.4 Disposing of old equipment
This product is covered by ElektoG (WEEE) and has to be disposed according
to ElektoG (WEEE) separately. Products of IXXAT, which are covered by Elek-
toG, are exclusively for commercial use and marked with the symbol of the
crossed-out garbage can.
According to the B2B regulations, the disposal in accordance with § 10 para. 2
clause 3 Electrical and Electronic Equipment act in the version of 16.03.2005
is regulated separately in the General Terms and Conditions and its supple-
ments of IXXAT. The terms and conditions, its supplements and other informa-
tion on disposal of old equipment can be downloaded at www.ixxat.de.
Copyright IXXAT Automation GmbH 19 IXXAT Econ 100 hardware manual,
version 1.3

Appendix
4.5 Information on EMC
The product is a class A device. If the product is used in office or home envi-
ronment radio interference can occur under certain conditions. To ensure fault-
less operation of the device, the following instructions must be followed due to
technical requirements of EMC:
use only the included accessories
the shield of the interfaces must be connected with the device plug and
with the plug on the other side
Copyright IXXAT Automation GmbH 20 IXXAT Econ 100 hardware manual,
version 1.3