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  9. JADO Classic 853/140 Series User manual

JADO Classic 853/140 Series User manual

Installation Instructions
To ensure that your installation proceeds smoothly--please
read these instructions carefully before you begin.
©JADO USA 2003
Products Luxury Faucets and Accessories
109496A
Pressure Balanced Bath/Shower Diverter
Valve with Check Stops and Trim
JADO USA
7845 East Paradise Lane
Scottsdale, AZ 8526O
Phone:(8OO) 227-2734
Fax: (8OO) 552-JADO(5236)
www.jadousa.com
Product Number
853/14O/...
853/141/...
853/142/...
853/143/...
853/144/...
109496A
7HELPFUL HINTS FOR CLEANING AND MAINTENANCE
The solid brass product you have just purchased has been designed to give you years of beauty and service. It is
important to bring to your attention proper care and maintenance procedures, which will ensure its lasting beauty.
First and foremost, it is important (as it is with any fine piece of jewelry or furniture) that the product be wiped clean and
dry with a soft damp cloth after every use.
Second, under no circumstances should an abrasive cleaner or combination cleaner/polish be used on JADO products.
The abrasive nature of such products will eventually destroy the finish and void the warranty.
In the event of stubborn blemishes shown on the finish, we recommend use of Windex window cleaner with a soft cloth,
but we do not recommend it be used on an everyday basis.
It is important to note that it is normal to expect signs of usage over time.
Thank you for selecting JADO for your home.
TO THE PURCHASER OF JADO BRASS PRODUCTS
Attention installer:
Please leave This Pamphlet for The Owner
POLISHED BRASS AND CUSTOM FINISH WARRANTY: A 1 YEAR LIMITED FINISH WARRANTY from date of purchase is provided to the
first residential owner against defects in materials and workmanship. Due to the ever-changing finish of Patina products, the finish warranty
is excluded. Warranty shall not include problems related to the installation of the product.
MECHANICS
MECHANICAL WARRANTY: A LIFETIME LIMITED WARRANTY is provided to the first residential owner on parts to be free from failure
related to defects in materials and workmanship but not installation.
CONDITIONS TO WARRANTIES
JADO Bathroom & Hardware Manufacturing Corp. places the following conditions on its finish and mechanical warranties to the first residential owner only.
JADO finish and mechanical warranties are limited to products correctly installed and used in a residential environment.
JADO warranties will not assume liability for damage due to abuse, mishandling, incorrect installation, improper maintenance, or deterioration
due to normal use.
JADO will not be liable for labor or other costs relating to the sale, installation, or replacement of their products.
In the event of a defect in any JADO product covered by this warranty, the product must be returned to the dealer where originally purchased
along with proof of purchase.
JADO's obligation under the warranty shall be limited to the repair or exchange of any product which has been determined by JADO to be
defective after appropriate examination.
The state of California has mandated under Proposition #65 that
manufactures of products, including faucets which come into
contact with potable water, must warn the consumer if the product
contains materials listed by the state as a carcinogen or
reproductive toxin. Lead, which is contained in all brass faucets in
limited amounts appears on the State's list.
Preliminary industry tests have indicated that users of faucets
made from brass face no significant danger, however,
California Proposition #65 requires that we provide you with the
following notice:
NOTICE: JADO products conform to industry
requirements of water conservation under the
ASTM / ANSI A112.18.1M-1994 plumbing code.
Lavatory, bidet, wet bar and kitchen faucet sets
have a maximum flow rate of 2.2GPM. Shower
heads, hand showers and body sprays have a
maximum flow rate of 2.5GPM.
Warning: This product contains an element
known to the State of California to cause cancer
of reproductive harm.
JADO BATHROOM AND HARDWARE MFG. CORP.
7845 East Paradise Lane
Scottsdale, AZ 85260
JADO warrants this product to be free from defects in materials or workmanship for as long as the original consumer purchaser
owns their home.
JADO will provide, free of charge, at it’s sole option, replacement part(s) or product (or if no longer available, a comparable
product) to replace those which have proven defective in materials or workmanship.
Proof of purchase (original sales receipt) from the original consumer purchaser must be made available to JADO for all limited
warranty claims.This limited warranty is non transferable. It does not apply in the event of product damage due to the use of other than
genuine JADO replacement parts, installation error, abuse, misuse, or improper care and maintenance (whether performed by
a plumber, contractor, service provider or member of the purchaser’s household). The limited warranty excludes damage due to aggressive
air or water conditions, or harsh or abrasive cleaners and/or materials. This limited warranty excludes all industrial, commercial and business
usage, whose purchasers are hereby extended a two year limited warranty (with the exception of solenoid valves and other electronic
components which carry a one year limited warranty) applying to all other terms of this limited warranty except duration. This limited warranty
does not cover labor charges incurred and/or damages sustained in installation, repair or replacement, nor incidental or consequential
damages, all of which are expressly disclaimed.This limited warranty is applicable only to JADO faucets manufactured after June 1, 1996
and installed in the United States and/or Canada.
This limited warranty gives the original consumer purchaser of an JADO faucet specific legal rights which may vary from state to
state or from province to province.This limited warranty does not cover any liability for consequential or incidental damages, all of which
are hereby expressly disclaimed, or the extension beyond the duration of this limited warranty of any implied limited warranties, including
those of merchantability or fitness for an intended purpose. In some states or provinces the exclusion or limitation of incidental or consequential
damages is not allowed, so those exclusions may not apply to you.
JADO Bathroom & Hardware Manufacturing Corp. provides the following warranties only to the first residential owner of our products.
FINISHES
JADO FAUCET LIFETIME FUNCTION AND FINISH LIMITED WARRANTY
6
Remove Handle and Trim from Valve. See step 2 for reference.
Shut off water supply by either closing off main water supply, or closing off the hot and cold CHECK STOPS on valve, if present.
TO GAIN ACCESS TO VALVE FOR SERVICING
Remove CARTRIDGE (1) by removing CARTRIDGE SCREWS (2). Remove three SCREWS (3) from FIXATION RING (4) and
pull out PRESSURE BALANCING (5) unit.
Clean SEALS (9) on base of CARTRIDGE (1). Check base of PRESSURE BALANCING UNIT (5) and clean O-RINGS (6). Remove
CAPS (7) and check O-RINGS on inside of CAPS (7). Clean inside sealing surfaces of VALVE BODY (8).
Re-assemble PRESSURE BALANCING UNIT (5) and CARTRIDGE (1). Tighten all screws. Turn on water supply and see
above for installing TRIM and HANDLE.
VALVE LEAKS WHEN SHUT OFF
BACK TO BACK INSTALLATION
ROTATE 180˚
Remove PRESSURE BALANCE UNIT (5). Remove CAPS (7) and clean valve thoroughly.
Examine balancing unit and check condition of O-ring on end of piston. Piston should move back and forth. Order Repair
Part M952100-0070 if balancing unit is defective.
Replace CAPS (7) and install PRESSURE BALANCE UNIT (5). Make sure inlets line up with two holes in bottom of casting.
Top flange should butt-up against top of casting.
UNABLE TO MAINTAIN CONSTANT TEMPERATURE
1
2
9
5
5
7
86
4
3
INLETS
LARGE OUTLET
Classic
Colonial
Victorian
4"
1/2" NPT
FINISHED WALL
BOTTOM OF TUB
18" OPTIONAL
OPTIONAL TO
FINISHED
FLOOR
USUALLY
BETWEEN
72'' AND 84"
"SEE ILLUSTRATION"
TOP OF
TUB RIM
1-5/8"
TO 3-1/4"
To assure proper positioning in relation to wall,
note roughing-in dimensions.
ROUGHING-IN DIMENSIONS
7-7/8"
SHW
TUB
3/4"NPT
109496A
By restricting HANDLE rotation and limiting the amount of hot water allowed to mix with the cold, the
HOT LIMIT SAFETY STOP (1) reduces risk of accidental scalding. To set the maximum hot water
temperature of your faucet, all you need to do is adjust the setting on the HOT LIMIT SAFETY STOP (1).
1
5
1
3
1
1
9
7
5
3
1
0
1
5
1
3
1
1
9
7
5
3
1
1
5
1
3
1
1
9
7
5
3
1
3
4
COLDER
(Larger Numbers)
0 1 3 5 7 9 11 13 15
HOTTER
(Smaller Numbers)
0 1 3 5 7 9 11 13 15
Turn CARTRIDGE STEM (2) to the OFF position (coldest setting) before making adjustment to HOT
LIMIT STOP (1). Use a flat blade screwdriver to pry free the HOT LIMIT SAFETY STOP (1). Pull
forward and rotate counterclockwise one number to limit hot water temperature.
Use ARROW (3) on CARTRIDGE (4) and NUMBERS (5) on HOT LIMIT STOP (1)
for indication.
1
5
1
5
44
3
3
22
2
2a
INSTALL TRIM
INSTALL HANDLE (ADJUST HOT LIMIT STOP PRIOR TO
HANDLE INSTALLATION, SEE STEP 3)
Lever Handles:
Thread HANDLE
BASE (12) onto threads of CAP (1)
until seated against it's internal stop.
Install FRICTION WASHER (15) onto
base of LEVER HANDLE (13). Align
LEVER HANDLE (13) and tighten
set screw with HEX WRENCH (14)
supplied with faucet to secure
handle.
For Cross Handle:
Thread HANDLE BASE (7) onto threads of
CAP (1) until seated against it's internal stop. With VALVE
in off position align CROSS HANDLE (8) as desired. Install
CROSS HANDLE (8) onto VALVE STEM (9) and
tighten HANDLE SCREW (10). Thread
INDEX (11) into CROSS HANDLE (8).
ADJUST HOT LIMIT STOP (MUST BE DONE PRIOR TO TRIM INSTALLATION)
BACK TO BACK INSTALLATION
(SEE ILLUSTRATION STEP 6 FOR REFERENCE) 5TEST INSTALLED FAUCET
Remove Handle and Trim from Valve. See
step 2 for reference.
Remove PRESSURE BALANCE UNIT (5). Rotate
PRESSURE BALANCE UNIT (5) 180˚ so that the inlets
face up and the large outlet port faces down.
Push PRESSURE BALANCE UNIT (5) in casting make
sure inlets line up with holes in bottom of casting. Top
flange should butt up against top of casting.
Reassemble FIXATION RING (4) and CARTRIDGE (1).
Turn VALVE "off". Remove tub filler cap
With HANDLE in "off" position, turn on water supplies and
check all connections for leaks.
Operate HANDLE and flush water lines thoroughly.
Check SPOUT and SHOWER rough pipe connections
for leaks.
109496A
Plumbers' Putty or Caulking
Adjustable Wrench Teflon Tape
Phillips Screwdriver
Channel Locks
TOOLS REQUIRED
Tubing Cutter Regular Screwdriver
THREADED
INLETS (STOPS)
INLETS 5-1/2"
(140 mm)
OUTLETS 1/2" NPT
5-3/4"
(146 mm)
1-3/4"
(44 mm)
1ROUGHING-IN Turn off water at main supply.
CAUTION
When soldering, remove PLASTER GUARD, CARTRIDGES and CHECK
STOPS (IF PRESENT). When finished soldering, flush valve body, replace
cartridges, check stops (if present) and plaster guard to continue installation.
Use thread sealant or Teflon tape on threaded connections.
NOTE
If the valve is installed on a fiberglass or
other thin wall application, the PLASTER
GUARD (4) can be used as a support.
Connect hot and cold water supplies.
Cap off shower pipe (5) and tub filler pipe (6).
For support, use pipe BRACES (7) secured to wooden braces.
With valve turned off, turn on water supplies. Check for leaks.
COLD
HOT
Cut a 4" dia. hole in the shower stall.
Drill two additional 1" holes to allow
access to the stops.
Remove PLASTER GUARD (4), rotate
180˚ so that indicated screw holes fit
MANIFOLD (2). Push CAP on valve, place
ESCUTCHEON on and attach with screws.
1
7
5
3
6
4
2
See Roughing-in diagram before starting.
Connections are:
1/2" female NPT for threaded inlets
Connect RISER PIPE (1) to MANIFOLD (2)
top outlet marked "SHR".
Connect TUB FILLER PIPE (3) at bottom
outlet marked "TUB".
For proper positioning the finished wall
must be within side wall of PLASTER
GUARD (4).
2INSTALL DIVERTER
When finished tiling the wall, remove PLASTER
GUARD (1). Remove two screws that secure the
DIVERTER LID (2) and remove Lid. Inspect the inside
surface of diverter port. Diverter port must be free of
any dirt. Clean if necessary.
Install DIVERTER (3) with SCREWS (4) removed from
DIVERTER LID (2).
Operate DIVERTER (3). DIVERTER (3) should slide in
and out smoothly.
Push on DIVERTER COVER (5).
1
2
4
5
3
DIVERTER
PORT
THREADS
ON CAP
CROSS HANDLE
LEVER HANDLES
4
6
1
9
2
17
5
7
10 8
11
13
14
3
12
15
GREASE
O-RING
16
Push CAP (1) onto VALVE CARTRIDGE (2). Secure CAP (1) to
VALVE CARTRIDGE (2) with SCREW (3) for LEVER HANDLE only.
(Spline in CAP (1) must fully engage spline on cartridge stem).
Thread DIVERTER KNOB (6) onto diverter stem.
Mount ESCUTCHEON HOLDER (16) with gasket and ESCUTCHEON (4)
to valve body with SCREWS 5).
Push the COVER (17) as shown over the CAP (1) and align prongs on COVER (17)
with screw holes in ESCUTCHEON (4).
Important! Make sure COVER (17) snaps over the SCREWS (5).

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