JAI VIS-CAM System User manual

VIS-CAM System
Vehicle Imaging Subsystem
Document Version: 10716
Document P/N: A

Disclaimer iii
VIS-CAM Systems
Notice
The material contained in this manual consists of information that is proprietary to JAI Inc., and may only be
used by the purchasers of the product. JAI Inc. makes no warranty for the use of its product and assumes no
responsibility for any errors which may appear or for damages resulting from the use of the information
contained herein. JAI Inc. reserves the right to make changes without notice.
Microsoft, Windows XP, Windows 2000, Windows 98, Windows NT, and Windows Explorer are either registered
trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Warranty
Each JAI product is warranted to be free from defects in material and workmanship under normal intended use
and service if installed in accordance with this manual. The warranty period is 2-years and begins on the date
of shipment from JAI stock.
This warranty shall not apply to repairs or replacements necessitated by any cause beyond the control of JAI,
including but not limited to, 1) improper installation, 2) acts of nature, 3) accidents, 4) misuse, 5) lack of
proper maintenance, 6) unauthorized repairs or modifications.
Be advised, that you need to obtain an RMA number from JAI before returning units for warranty repair.
Certifications
CE Compliance
The TS-4032EN, TS-2030EN, TS-1327EN and TS-9720EN series of cameras have been certified to conform to the
requirements of Council Directive 89/336/EC for electromagnetic compatibility and to comply with the
following European Standards:
Emissions: EN 55022A: 1998 + A1: 2000 + A2: 2003
Immunity: EN 61000-4
All JAI products bearing the CE mark have been declared to be in conformance with the applicable EEC Council
Directives. However, certain factory-installed options or customer-requested modifications may compromise
electromagnetic compatibility and affect CE compliance. Please note that the use of interconnect cables that
are not properly grounded and shielded may affect CE compliance.
Contact JAI Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area may cause harmful interference, in which case the user will be required to correct the interference at his
own expense.
IP66
This equipment has been tested and found to comply with IP66. This proves that the equipment is resistant to
rain and dust in severe outdoor environments.

VIS-CAM Systems
iv Disclaimer
WARNING
Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could
void the user’s authority to operate the equipment.
VIS-CAM System Installation Manual
JAI Inc.
625 River Oaks Parkway
San Jose, CA 95134
Tel:[phone]
Tel:[phone]
Fax:[phone]
E-mail: [e-mail]
[e-mail]
www.jai.com
May 6, 2010

Table of Contents v
VIS-CAM Systems
Table of Contents
Disclaimer Notice..................................................................................................... iii
Table of Contents...................................................................................................... v
List of Figures ......................................................................................................... ix
List of Tables.......................................................................................................... xi
1Introduction...............................................................................................1
1.1 Document Overview.....................................................................................1
1.2 Product overview ........................................................................................1
1.3 System Components description ......................................................................2
1.3.1 Traffic Light Sensor – TLS300 ..........................................................................2
1.3.2 VISCAM.....................................................................................................3
1.3.3 Illumination...............................................................................................4
1.3.4 VJP-300 Junction Panel.................................................................................4
1.3.5 RS485 Device Server.....................................................................................4
1.3.6 ENSetup Program. .......................................................................................4
1.4 Operational Overview...................................................................................4
1.4.1 Trigger Mode..............................................................................................4
2Preparing for installation...............................................................................5
2.1 Installation Preparation.................................................................................5
2.1.1 Over Lane Positioning...................................................................................5
2.1.2 Side of Road Installation.............................................................................. 16
3Installing the Vehicle Imaging System.............................................................. 18
3.1 Installing the TNF-300 Traffic Light Sensor. ...................................................... 18
3.1.1 To install the Traffic Light Sensor: ................................................................. 18
3.1.2 Optional Side Mount................................................................................... 20
3.2 Installing the Camera(s) .............................................................................. 20
3.3 Installing the J-Panel.................................................................................. 27
3.3.1 X1 and X2 VIS ........................................................................................... 27
3.3.2 X3, X7 Traffic Light Sensor........................................................................... 28
3.3.3 X6 Power Input Connector ........................................................................... 29
3.3.4 X8 LS RS485 Out Connector .......................................................................... 30
3.3.5 X14 Trigger Input Connector......................................................................... 31
3.3.6 X15 Lane Controller Connector (X4 and X5)....................................................... 32
3.4 Illumination Options................................................................................... 33
3.4.1 Installing the TNF-31 Flash........................................................................... 33
3.5 Trigger Options......................................................................................... 34
3.5.1 Installing The Laser Vehicle Detector.............................................................. 34
4System Set-Up.......................................................................................... 36
4.1 Preparation for Alignment ........................................................................... 36
4.1.1 Pre-Alignment Checklist.............................................................................. 36
4.1.2 Select a Suitable Vehicle, License Plate, and Plate Stand for the Setup.................... 36
4.1.3 Select the Camera to Align........................................................................... 37
4.1.4 Validate the Installation Geometry................................................................. 37
4.1.5 Edit the alignment settings on the Setup Computer............................................. 37
4.1.6 Connect the Setup Computer to the Camera ..................................................... 38
4.1.7Drive and Park the Setup Vehicle Correctly....................................................... 39
4.1.8 Properly Position the License Plate Stand......................................................... 39
4.1.9 Perform Initial Lens Adjustment and Camera Aiming ........................................... 39
4.1.10 Finalize Lens Adjustments and Camera Aiming................................................. 42

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vi Table of Contents
4.1.11 Flash Head Alignment............................................................................... 45
5Appendix A: Camera Functional and Connector Description................................... 47
5.1 I/O Board Layout....................................................................................... 48
5.2 X4: I/O Board Connection to J-panel............................................................... 49
5.2.1 Functionality............................................................................................ 49
5.2.2 Connector specification .............................................................................. 49
5.2.3 Connector signal specifications ..................................................................... 49
5.2.4 Electrical interface on the I/O board: ............................................................. 50
5.2.5 Connector physical Interface ........................................................................ 51
5.2.6 Typical wiring diagram................................................................................ 52
5.3 I/O Board Flash Connection.......................................................................... 52
5.3.1 Functionality............................................................................................ 52
5.3.2 Connector specification .............................................................................. 52
5.3.3 Connector signal specifications ..................................................................... 53
5.3.4 I/O board electrical interface. Test................................................................ 53
5.3.5 Connector physical Interface ........................................................................ 53
5.3.6 Typical Wiring Diagram ............................................................................... 54
5.3.7 S6: TNF Flash Type Switch ........................................................................... 54
5.3.8 X6: I/O Board Night Light/2nd Flash Connection ................................................ 56
5.3.9 Functionality............................................................................................ 56
5.3.10 Connector specification ............................................................................ 56
5.3.11 Connector signal specifications ................................................................... 56
5.3.12 Typical Wiring Diagram ............................................................................. 57
5.4 Night Light TNC 100 Connection .................................................................... 59
5.5 X7:I/O Board Laser Vehicle Detector Connection................................................ 59
5.5.1 Functionality............................................................................................ 59
5.5.2 Connector specification .............................................................................. 60
5.5.3 Connector signal specifications ..................................................................... 60
5.5.4 Connector physical Interface ........................................................................ 61
5.6 X1, X3: I/O Board Ethernet Test Connectors...................................................... 61
5.6.1 Functionality............................................................................................ 61
5.6.2 Connector specification .............................................................................. 61
5.6.3 Connector signal specifications ..................................................................... 61
5.6.4 Connector physical Interface ........................................................................ 62
5.6.5 Test setup 1............................................................................................. 62
5.6.6 Test setup 2............................................................................................. 63
5.7 X15: I/O Board Auxiliary power connector........................................................ 63
5.7.1 Functionality............................................................................................ 64
5.7.2 Connector physical Interface ........................................................................ 64
5.8 Cables.................................................................................................... 64
5.8.1 Cable Specifications................................................................................... 64
5.8.2 Recommended Cables................................................................................. 64
5.8.3 Mounting the cables................................................................................... 64
6Appendix B: J-Panel Functional and Connector Description ................................... 65
6.1 J-Panel Layout.......................................................................................... 65
6.2 X1: J-panel connection to Camera 0 ............................................................... 65
6.2.1 Functionality............................................................................................ 66
6.2.2 Connector specification .............................................................................. 66
6.2.3 Connector signal specifications ..................................................................... 66
6.2.4 Connector physical Interface ........................................................................ 67
6.2.5 Typical Wiring diagram ............................................................................... 68
6.2.6 Indicators................................................................................................ 68
6.2.7 Switches ................................................................................................. 68
6.3 X2: J-panel connection to Camera 1 ............................................................... 69
6.3.1 Functionality............................................................................................ 69

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VIS-CAM Systems
6.3.2 Connector specification .............................................................................. 69
6.3.3 Connector signal specifications ..................................................................... 69
6.3.4 Typical Wiring diagram ............................................................................... 71
6.3.5 Indicators................................................................................................ 72
6.3.6 Switches ................................................................................................. 72
6.4 X3: Light Sensor Connection ......................................................................... 72
6.4.1 Functionality............................................................................................ 72
6.4.2 Connector specification .............................................................................. 73
6.4.3 Connector signal specifications ..................................................................... 73
6.4.4 Connector physical Interface ........................................................................ 73
6.4.5 Indicators................................................................................................ 73
6.5 X4: Lane Controller Signal to J-Panel #2 .......................................................... 73
6.5.1 Functionality............................................................................................ 74
6.5.2 Connector specification .............................................................................. 74
6.5.3 Connector signal specifications ..................................................................... 74
6.5.4 Connector physical Interface ........................................................................ 74
6.6 X5: Lane Controller Signal from J-Panel #1 ....................................................... 74
6.6.1 Functionality............................................................................................ 74
6.6.2 Connector specification .............................................................................. 74
6.6.3 Connector signal specifications ..................................................................... 74
6.6.4 Connector physical Interface ........................................................................ 75
6.7 X6, X7: 24V DC Power................................................................................. 75
6.7.1 Functionality............................................................................................ 75
6.7.2 Connector specification .............................................................................. 76
6.7.3 Connector signal specifications ..................................................................... 76
6.7.4 Connector physical Interface ........................................................................ 76
6.8 X8: RS485 signal to Ethernet interface ............................................................ 76
6.8.1 Functionality............................................................................................ 77
6.8.2 Connector specification .............................................................................. 77
6.8.3 Connector signal specifications ..................................................................... 77
6.8.4 Connector physical Interface ........................................................................ 77
6.9 X11: Ethernet Interface from Camera 0 ........................................................... 77
6.9.1 Functionality............................................................................................ 78
6.9.2 Connector specification .............................................................................. 78
6.9.3 Connector signal specifications ..................................................................... 78
6.9.4 Connector physical Interface ........................................................................ 78
6.10 X12: Ethernet Interface from Camera 1 ........................................................... 78
6.10.1 Functionality.......................................................................................... 78
6.10.2 Connector specification ............................................................................ 78
6.10.3 Connector signal specifications ................................................................... 79
6.10.4 Connector physical Interface ...................................................................... 79
6.11 X14: External Trigger.................................................................................. 79
6.11.1 Functionality.......................................................................................... 79
6.11.2 Connector specification ............................................................................ 80
6.11.3 Connector signal specifications ................................................................... 80
6.11.4 Connector physical Interface ...................................................................... 81
6.12 X15: Lane Controller interface...................................................................... 81
6.12.1 Functionality.......................................................................................... 81
6.12.2 Connector specification ............................................................................ 81
6.12.3 Connector signal specifications ................................................................... 82
6.12.4 Connector physical Interface ...................................................................... 82
6.12.5 Connecting Lane Controller RS485 signal between J-Panels................................. 82
7Appendix C: Two Cameras, One Flash Configuration............................................ 84
8Appendix D: Pluggable Terminal Blocks ........................................................... 86

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viii Table of Contents
9Appendix E: Moxa N-Port 5232 Configuration..................................................... 87
10 Appendix F: Multiple Moxa N-port Configuration Diagram ..................................... 92
11 Appendix G: Ethernet Requirements............................................................... 93
12 Appendix H: ENcamera Firmware Upgrade Guide................................................ 94
12.1 Prior to firmware upgrade: .......................................................................... 94
12.2 To begin upgrade: ..................................................................................... 94
12.3 Firmware upgrade begins:............................................................................ 94
12.4 Troubleshooting:....................................................................................... 95
12.4.1 Scenario 1: If you can ping the camera.......................................................... 95
12.4.2 Scenario 2: If you can not ping the camera..................................................... 95
13 Appendix I: Application Note ........................................................................ 97
13.1 General Instruction of ENSetup Software.......................................................... 97
13.2 2. UDP image (TEST PORT)........................................................................... 97
13.3 3. TCP image (CONTROL PORT) ..................................................................... 98
14 Appendix J: Troubleshooting ........................................................................ 99

List of Figures ix
VIS-CAM Systems
List of Figures
Figure 1. VIS elements..............................................................................................2
Figure 2. Back shot VIS installation...............................................................................3
Figure 3. Typical Over Lane Site Layout.........................................................................5
Figure 4. Typical Over Lane Site Layout Plan...................................................................6
Figure 5. VIS 300 U.S. Camera options chart. ..................................................................8
Figure 6. VIS 350 U.S. Camera options chart ...................................................................9
Figure 7. VIS 400 U.S. Camera options chart ................................................................. 10
Figure 8. VIS 500 U.S. Camera options chart ................................................................. 11
Figure 9. VIS 300 European Camera options chart........................................................... 12
Figure 10. VIS 350 European Camera options chart........................................................... 13
Figure 11. VIS 400 European Camera options chart........................................................... 14
Figure 12. VIS 500 European Camera options chart........................................................... 15
Figure 13. Typical side of road installation..................................................................... 16
Figure 14. Typical side of road installation plan view with no canopy/overhead structue............ 16
Figure 15. Flash and camera distances.......................................................................... 17
Figure 16. Install the traffic light sensor. ...................................................................... 18
Figure 17. TLS-300 signal and power cable..................................................................... 19
Figure 18. Installing the TLS-300 through the mounting pipe and flange. ............................... 19
Figure 19. Pipe clamps should be about -inches apart on a vertical surface. ......................... 20
Figure 20. Camera Installation.................................................................................... 20
Figure 21. Camera mount template. ............................................................................ 21
Figure 22. Camera cabling as it appears before electrical installation. .................................. 21
Figure 23. Cable final wiring...................................................................................... 22
Figure 24. Insert the 16-pin WAGO connector through the rear opening. ................................ 22
Figure 25. Connect rear aluminum plate ....................................................................... 23
Figure 26. Connect WAGO connector............................................................................ 23
Figure 27. Trim excessive shield cable.......................................................................... 24
Figure 28. Adjust the sleeve of cable grip as shown.......................................................... 24
Figure 29. Tighten cord grip ...................................................................................... 25
Figure 30. Rear view of the camera, after proper cable assembly. ....................................... 25
Figure 31. Properly wired X-4 connector. ...................................................................... 26
Figure 32. VIS CAM connections. ................................................................................. 28
Figure 33. TLS 300 to J-Panel wiring. ........................................................................... 29
Figure 34. X-6 Power input connection. ........................................................................ 30
Figure 35. Wiring for the X8 to converter connector. ........................................................ 31
Figure 36. Test trigger ............................................................................................. 32
Figure 37. Two lane controller. .................................................................................. 33
Figure 38. TNF-31 flash unit....................................................................................... 33
Figure 39. S3 switch setting....................................................................................... 34
Figure 40. Connecting an AC flash. .............................................................................. 34
Figure 41. Connection for LVD to VIS CAM...................................................................... 35
Figure 42. Example of a network connection using a local switch......................................... 38
Figure 43. Initial Camera Alignment Display example........................................................ 40
Figure 44. Roll Bar Display example. ............................................................................ 41
Figure 45. Readjustment of camera tilt and zoom display. ................................................. 42
Figure 46. Focus Bar marker display............................................................................. 43
Figure 47. Focus Bar Waveform display......................................................................... 44
Figure 48. Focus Bar Waveform Display with waveform cursors............................................ 45
Figure 49. Connection requirements. ........................................................................... 47
Figure 50. Component layout of the EN board................................................................. 48

VIS-CAM Systems
xList of Figures
Figure 51. Board connections ..................................................................................... 49
Figure 52. Interface drawing...................................................................................... 50
Figure 53. Electrical interface.................................................................................... 50
Figure 54. Physical interface table. ............................................................................. 51
Figure 55. Category 5 or 6 wiring diagram. .................................................................... 52
Figure 56. Flash connections...................................................................................... 52
Figure 57. Switch location......................................................................................... 53
Figure 58. DC flash unit connection. ............................................................................ 54
Figure 59. AC flash unit connection.............................................................................. 54
Figure 60. S6 Switch position for TNF AC Type ................................................................ 55
Figure 61. S6 Switch position for TNF DC Type ................................................................ 55
Figure 62. Second flash connection.............................................................................. 56
Figure 63. IO board electrical interface. ....................................................................... 57
Figure 64. Wiring a second DC flash from the flash power supply. ........................................ 58
Figure 65. Connecting the second AC flash..................................................................... 58
Figure 66. Connecting to the night light (TNC 100)........................................................... 59
Figure 67. Detection board........................................................................................ 59
Figure 68. LVD Trigger Input ...................................................................................... 60
Figure 69. Electrical interface on the I/O board: ............................................................. 60
Figure 70. Ethernet test connectors............................................................................. 61
Figure 71. EN network test configuration setup............................................................... 62
Figure 72. Test setup 2............................................................................................. 63
Figure 73. Auxiliary power connector ........................................................................... 63
Figure 74. EN-CAM component layout. .......................................................................... 65
Figure 75. Connecting from J-Panel to camera zero.......................................................... 65
Figure 76. J-Panel electrical interface.......................................................................... 66
Figure 77. Ethernet wiring diagram.............................................................................. 68
Figure 78. Board and camera J-panel connection to camera 1. ............................................ 69
Figure 79. J-panel electrical interface.......................................................................... 70
Figure 80. Category 5 or 6 Ethernet wiring diagram.......................................................... 71
Figure 81. Light sensor indicator on the board ................................................................ 72
Figure 82. Light sensor connector................................................................................ 72
Figure 83. Signal to J-panel #2 ................................................................................... 73
Figure 84. Signal from J-panel #1 ................................................................................ 74
Figure 85. Signal from J-panel #1 ................................................................................ 75
Figure 86. Principle in the power distribution................................................................. 76
Figure 87. RS485 to Ethernet ..................................................................................... 76
Figure 88. Interface from Camera 0 ............................................................................. 77
Figure 89. Interface from Camera 1 ............................................................................. 78
Figure 90. External Trigger connection. ........................................................................ 79
Figure 91. Trigger polarity......................................................................................... 80
Figure 92. Trigger 0................................................................................................. 80
Figure 93. Trigger 1................................................................................................. 81
Figure 94. Lane controller setup diagram. ..................................................................... 81
Figure 95. Lane controller setup. ................................................................................ 83
Figure 96. Two camera, one flash, configuration. ............................................................ 84
Figure 97. Terminal block ......................................................................................... 86
Figure 98. Standard configuration of Basic Settings: ......................................................... 87
Figure 99. Standard configuration of Network Settings: ..................................................... 88
Figure 100. Standard configuration of Serial settings for port 1:............................................ 89
Figure 101. Standard configuration of Serial settings for port 2:............................................ 89
Figure 102. Configuration overview of serial port 1 and 2. ................................................... 90
Figure 103. Operation configuration of Serial port 1:.......................................................... 90
Figure 104. Operation configuration of Serial port 2:.......................................................... 91
Figure 105. Configuration overview of operating settings for serial port 1 and 2. ....................... 91