Jansen TBDJ001-0500X Series User manual

Trough-shaped manure removal belts
Part 1: Installation order
Read before installation
Edition
English (translation of original
manual)
Revision
G
Revision date
1-4-2020
No.
DOKJ005600-023-01EN

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Preface
Use of this manual
The information in this manual is only applicable to the JPE trough-shaped manure removal belts with a
belt width of 500. These are available in the following versions:
-Horizontal manure removal belt
-Horizontal manure removal belt with knee joint
-Manure elevating belt
Option: rotatable manure elevating belt
Option: movable manure elevating belt
The information in this manual applies to all of these versions, unless specifically stated.
The pictures are informative and may vary from reality, depending on the situation. This is especially the
case for the side plank supports and the legs.
Icons in this manual
These icons have been used at several places in this manual. This is their meaning:
General:
NOTE
Idea
Safety:
Service and technical support
If necessary, contact Jansen Poultry Equipment for further information and support.
Telephone: [phone]
Fax: [phone]
All rights reserved.
No part of this publication may be reproduced, stored in a database and / or published in any form or by any means,
electronic, mechanical, photocopying, recording or in any other way without the prior written permission of the publisher.
© Jansen Poultry Equipment

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Table of contents
Preface............................................................................................................................................................2
Use of this manual ...................................................................................................................................................2
Icons in this manual .................................................................................................................................................2
Service and technical support..................................................................................................................................2
1Lists of components and general information ...........................................................................................5
1.1 Lists of components .....................................................................................................................................5
1.1.1 Horizontal manure removal belt ..........................................................................................................5
1.1.2 Horizontal manure removal belt with knee joint .................................................................................6
1.1.3 Manure elevating belt..........................................................................................................................7
1.2 List of article numbers..................................................................................................................................8
1.3 Middle sections per length of manure removable belt .............................................................................10
1.4 Installation order........................................................................................................................................11
1.5 Required tools for installation ...................................................................................................................11
2Mounting the frame............................................................................................................................... 12
2.1 Connecting the middle sections.................................................................................................................12
2.2 Connecting the knee joint (belt with knee joint)........................................................................................14
2.2.1 Upwards knee joint ............................................................................................................................14
2.2.2 Downwards knee joint........................................................................................................................15
2.3 Connecting the drive unit...........................................................................................................................16
2.4 Placing the legs of the horizontal parts (horizontal belt and belt with knee joint)....................................17
2.4.1 Fixed leg (horizontal belt and belt with knee joint)............................................................................17
2.4.2 OPTION instead of leg: wheel set (horizontal belt) ............................................................................18
2.5 Coupling the return unit.............................................................................................................................19
2.6 Placing the transport belt...........................................................................................................................20
2.7 Mounting the supporting rollers and tensioning the transport belt .........................................................22
2.8 Mounting the leg under the elevating part (belt with knee joint) .............................................................23
2.8.1 Fixed leg .............................................................................................................................................23
2.8.2 OPTION instead of leg: suspension ....................................................................................................24
2.9 Mounting the return unit support .............................................................................................................24
2.9.1 Mounting the swivel base (rotatable elevating belt) .........................................................................24
2.9.2 Mounting the wheel set (movable elevating belt) .............................................................................25
3Mounting the manure guiding parts .......................................................................................................26
3.1 Placing the funnel.......................................................................................................................................26
3.2 Mounting the side planks...........................................................................................................................27
3.2.1 Side planks in case of a funnel............................................................................................................27
3.2.2 Side planks in case there is no funnel.................................................................................................28
3.2.3 Side planks in case of a knee joint (belt with knee joint)....................................................................29
4Mounting the electrical parts .................................................................................................................31
4.1 Placing the motor.......................................................................................................................................31
4.2 Mounting the isolating switch....................................................................................................................32
4.3 If applicable: mounting the safety set........................................................................................................33
5Options.................................................................................................................................................. 35
5.1 Wall support or suspension (horizontal belt).............................................................................................35
5.1.1 Wall support (horizontal belt) ............................................................................................................35
5.1.2 Suspension in manure storage (elevating belt)..................................................................................36
5.1.3 Additional suspension point from wooden or steel purlins ................................................................36
5.1.4 Suspension in case of intermediate floor (horizontal belt).................................................................37
5.2 Overflow cap (elevating belt and belt with knee joint) .............................................................................37
5.3 Covers and water drainage strip................................................................................................................38

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5.3.1 Covers.................................................................................................................................................38
5.3.2 Mounting the water drainage strip (elevating belt and belt with knee joint) ...................................39
5.4 Impact plate ...............................................................................................................................................40
5.5 Dump tube .................................................................................................................................................40
5.6 Wall transit (horizontal belt)......................................................................................................................41
6Finishing the elevating belt.....................................................................................................................42
6.1 Mounting the upper arch...........................................................................................................................42
6.2 Placing the leg under the elevating belt ....................................................................................................43
6.2.1 Fixed leg and accompanying buttress set ..........................................................................................43
6.2.2 Rotatable leg (rotatable belt).............................................................................................................46
6.2.3 Movable leg (movable belt) ...............................................................................................................48
7Commissioning of the manure removal belt............................................................................................ 49
Original Dutch manual

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1Lists of components and general information
1.1 Lists of components
1.1.1 Horizontal manure removal belt
Figure 1.1, Horizontal manure removal belt –operating principle and listed parts are the same for the manure elevating
belt and the horizontal manure removal belt with knee joint
1. Manure belt
2. Return roller (cage roller)
3. V-shaped scraper
4. Troughed idler
5. Supporting roller
6. Leg (standard; suspension from wall with wall
supports is also possible)
7. Cover for drive motor
8. Drive roller (cage roller)
9. Scraper
Moving direction of
upper part of belt
Moving direction of
returning part of belt
Return side
Return side