Jasic EVOLVE 200 User manual

EVOLVE 200 USER MANUAL
EVOLVE 200
USER MANUAL
REV.20201219

EVOLVE 200 USER MANUAL
CONTENTS
1. Product overview ........................................................................................................................ 1
1.1 Conformity declaration ........................................................................................................... 2
1.2 Front panel general descriptions ............................................................................................ 6
1.3 Boot up self-test and display .................................................................................................. 7
1.4 Photos of the machine and instructions ................................................................................. 8
1.5 Main parameters of the welding machine .............................................................................. 9
1.6 Wi-Fi connection .................................................................................................................. 10
2. Instructions for welding function ................................................................................................ 11
2.1 Welding mode instructions ................................................................................................... 11
2.2 Welding operate mode instructions ...................................................................................... 12
2.3 Welding materials selection instructions .............................................................................. 14
2.4 Welding technology parameter selection instruction ............................................................ 14
2.5 Welding storage group selection instructions ....................................................................... 14
2.6 MMA welding function instructions ....................................................................................... 15
2.7 TIG welding function instructions ......................................................................................... 21
2.8 MIG welding function instructions ........................................................................................ 28
3. Instructions for MOBILE Application .......................................................................................... 39
3.1 REMOTE CONTROLS ........................................................................................................ 39
3.2 REMOTE CONTROL APP MOBILE .................................................................................... 40
4. Torch and remote control available ........................................................................................... 40
4.1 Remote control connection .................................................................................................. 41
5. Alarms of the machine and troubleshooting .............................................................................. 42
Appendix 1 SPARE FUNCTIONS instructions ........................................................................... 44
Appendix 2 MACHINE SCHEMATICS ....................................................................................... 49
Appendix 3 SPARE PART LIST ................................................................................................ 50
Appendix 4 TIG synergic programs table ................................................................................... 53
Appendix 5 MIG synergic programs table .................................................................................. 54

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SHENZHEN JASIC TECHNOLOGY CO., LTD. solemnly promises:
This product is manufactured according to relevant standards of China and relevant international standards, and
meets safety standards such as GB15579.1, IEC 60974-1, EN 60974.1, AS 60974.1 and UL 60974.1.
2014/35/EU (LDV) – 2014/30/EU (EMC) – 2002/95 (RoHs) and with the instructions contained in the harmonized
standard, if applicable: EN 60974-1 EN 60974-2 EN 60974-3 EN 60974-5 EN 60974-7 EN 60974-10 EN 60974-12
Relevant design plans and manufacturing technologies of this product are patented.
Operate after reading this manual carefully.
1. JASIC has the right to revise this manual at any time without prior notice.
2. Though contents in this manual have been carefully checked, inaccuracies might have occurred. For any
inaccuracy, please contact us.
3. This manual was released in Nov, 2020.
SHENZHEN JASIC TECHNOLOGY CO., LTD.
Address: No. 3, Qinglan 1st Road, Pingshan District, Shenzhen, Guangdong, China
Postcode: 518118
Tel: [phone] Fax: [phone]
Website: http://www.jasictech.com E-mail: [e-mail]
1. Product overview
IN CASE OF BAD OPERATION YOU DEMAND THE
ATTENDANCE OF QUALIFIED STAFF
WARNING
IMPORTANT: BEFORE STARTING THE EQUIPMENT, READ THE CONTENTS OF THIS MANUAL,
WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE
SPAN OF THE MACHINE.THIS EQUIPMENT MUST BE USED SOLELY FOR WELDING OPERATIONS.

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1.1 Conformity declaration
IN CASE OF BAD OPERATION YOU DEMAND THE ATTENDANCE OF QUALIFIED STAFF
The equipment doesn’t comply with EN/ IEC 61000-3-12.
The installer or the user must be sure that it can be connected to the public low voltage power line, if necessary, in consultation with
the network distributor.
1.1.1 Re2T/4T Norm
The symbol on the product or on its packaging indicates that this product may not be treated as household
waste. Instead, it shall be handed over to the applicable collection point for the recycling of electrical and
electronic equipment. By ensuring this product is disposed of correctly, you will help prevent potential
negative consequences for the environment and human health, which could otherwise be caused by
inappropriate waste handling of this product. For more detailed information about recycling of this product,
please contact your local city office, your household waste disposal service or the shop where you
purchased the product.
1.1.2 Safety Precautions
WELDING AND ARC CUTTING CAN BE HARMFUL TO YOURSELF AND OTHERS. The user must
therefore be educated against the hazards, summarized below, deriving from welding operations.
ELECTRIC SHOCK – May be fatal.
Install and earth the welding machine according to the applicable regulations.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing. Isolate
yourselves from both the earth and the workpiece.
Make sure your working position is safe.
FUME AND GASES – May be hazardous to your health.
Keep your head away from fumes.
Work in the presence of adequate ventilation, and use ventilators around the arc to prevent
fume and gases from forming in the work area.
ARC RAYS – May injure the eyes and burn the skin.
Protect your eyes with welding masks fitted with filtered lenses, and protect your body with
appropriate safety garments.
Protect others by installing adequate shields or curtains.

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RISK OF FIRE AND BURNS
Sparks (sprays) may cause fires and burn the skin; you should therefore make sure there are
no inflammable materials in the area, and wear appropriate protective garments.
NOISE
This machine does not directly produce noise exceeding 80dB. The plasma cutting/welding
procedure may produce noise levels beyond said limit; users must therefore implement all
precautions required by law.
PACEMAKERS
The magnetic fields created by high currents may affect the operation of pacemakers. Wearers
of vital electronic equipment (pacemakers) should consult their physician before beginning any
arc welding, cutting, gouging or spot welding operations.
EXPLOSIONS
Do not weld in the vicinity of containers under pressure, or in the presence of explosive dust,
gases or fumes. All cylinders and pressure regulators used in welding operation should be
handled with care.

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1.1.3 Ecodesign Regulations
The equipment has been designed in order to be compliant with the Directive 2009/125/EC and the
Regulation 2019/1784/EU.
Model Minimum power source
efficiency %
Maximum idle state power
consumption (watt) Equivalent model
EVOLVE 200 82 % 45 watt No equivalent model
available
Idle state occurs under the condition specified in below table:
Iddle state
Condition Present
MIG mode X
TIG mode
MMA mode
FAN OFF condition X
The values of efficiency and consumption in idle state have been measured by method and conditions
defined in the product standard EN 60974-1:20XX.
Manufacturer’s name, product name, code number, product number, serial number and date of production
can be read from rating plate.
Serial number plate reference
Serial No. Plate references
1 Manufacturer’s name and address
2 Product name
1
2 3
5
6 7
4

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Typical gas usage for MIG/MAG equipment:
Material type Wire diameter
[mm]
DC electrode positive Speed wire
(m/min)
Shielding gas Gas flow
(lt/min)
A V
Carbon, low
alloy steel
0,9 ÷ 1,1 95 ÷ 200 18 ÷ 22 3,5 – 6,5 Ar 75%, CO2 25% 14 ÷ 19
Aluminium 0,8 ÷ 1,6 90 ÷ 240 18 ÷ 26 5,5 – 9,5 Argon 14 ÷ 19
Austenitic
stainless steel 0,8 ÷ 1,6 85 ÷ 300 21 ÷ 28 3 - 7 Ar 98%, O2 2% /
He 90%, Ar 7,5%
CO2 2,5%
14 ÷ 16
Copper alloy 0,9 ÷ 1,6 175 ÷ 385 23 ÷ 26 6 - 11 Argon 12 ÷ 16
Magnesium 1,6 ÷ 2,4 70 ÷ 335 16 ÷ 26 4 - 15 Argon 24 ÷ 28
TIG Process:
In TIG welding process, gas usage depends on cross-sectional area of the nozzle. For commonly used
torches:
Helium: 14-24 l/min
Argon: 7-16 l/min
Notice: Excessive flow rates will cause turbulence in the gas stream which may aspirate atmospheric
contamination into the welding pool.
Notice: A cross wind or draft moving can disrupt the shielding gas coverage, in the interest of saving of
protective gas, use screen to block air flow.
End of life
At end of life of product, it has to be disposed for recycling in accordance with Directive 2012/19/EU (WEEE).
Information about the dismantling of product and Critical Raw Material (CRM) present in the product can be
found in the website.
3 Serial Number of the product
AA = year of production
BB = week of production
CCC = progressive number
4 Symbol of welding current source type
5 Conformity references
6 Output data
7 Power supply data
7 Protection data / symbols / other

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1.2 Front panel general descriptions
1.2.1 Button descriptions
BUTTON1-MODE：Mode change
BUTTON2-2T/4T：Welding operate mode change
BUTTON3-PROG：Welding materials selection
BUTTON4-SETTINGJOB：Welding technology parameter selection
1.2.2 Knob
KNOB1: Current and wire speed knob
KNOB2: Voltage and ARC length knob
1.2.3 Front panel commands descriptions
FRONT PANEL COMANDS DESCRIPTIONS
Fig.1
KNOB 2
BUTTON2 2T/4T
switch
BUTTON4 SETTING/JOB
BUTTON1 MODE
BUTTON3 PROG.
switch
DISPLAY LCD
KNOB 1

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1.2.4 Front panel display descriptions
During the welding process, the display shows the real output current and
voltage.
At the end of the welding process, the display shows latest welding values
of the output current and voltage.
The latest setting data will be shown in the display when the buttons or the
KNOBs of the control panel are used.
1.3 Boot up self-test and display
1.3.1Boot up interface descriptions
At the power on in the first interface, the machine shows the Serial number
and the last software and firmware installed.
1.3.2 Boot up self-test process and descriptions
At the same time, the fan is controlled for a short period in order to load the fly-back power supply of the
inverter and allow the initial self-test.
The self-test involves check on the inverter, check on the wire feeder motor driver, check on the auxiliary
power supply for the machine and check on the mains cabling of the machine.
If there are errors during the self-test, the corresponding error code will be
shown in the display with a short description of the error. The flow chart
will indicate the errors. During the initial self-test, the errors found are fatal
errors, that means the alarms does not allow the machine to continue and
the display stops other visualizations and shows the error code and
description.
1.3.3 Machine software upgrade descriptions
In this start-up phase, if an update has arrived from the JTE
cloud and for new software, this update remains stored in the
internal wifi and connection board and a message is shown
on the display to tell the operator that he has the option to
accept the download of the new software or to reject it. At this point, the
user can choose to remain using the machine (press NO) as it was before
the last shut down or, accept to upgrade the firmware of the machine
(press YES).
If the operator agrees to download the new software, the display asks the
operator not to turn off the machine and starts uploading the new
software, an upload that takes about a minute.At the end of the upload,
the machine displays the data as the figure in chapter 1.3.1 with the new
software.

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7
4
1.4 Photos of the machine and instructions
Photos of the machine and instructions are as follows:
Code Name Description Refer to schematics
1 PCB MOTHER BOARD TJ010
2 PCB COMMUNICATION BOARD TJ003
3 PCB EMC BOARD TJ013
4 TRANSFORMER THE MAIN TRANSFORMER /
5 MOTOR WIRE FEEDER INTERNAL MIG
WIRE FEEDER
6 DEVICE POLARITY SWITCHING DEVICE POLARITY CHANGE
7 PANEL FRONT PANEL /
2 3
5
1
6

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1.5 Main parameters of the welding machine
Model MIG200P(N2D1)
Input
Input power AC230V single-phase 50/60Hz
Rated input capacity 5.83KVA
Power factor 0.65
Rated efficiency 82%
Rated no-load voltage 77V
Rated maximum output
MMA 180A/27.2V
Lift TIG 200A/18V
MIG 200A/24V
Rated duty 2T/4T 25%@AC230V Single-phase
Welding current
MMA 20A/20.8V～180A/27.2V
Lift TIG 5A/10.2V～200A/18V
MIG/pulsed MIG 20A/16V～200A/24V
Ambient
Operation temperature -10～+40℃
Storage temperature -25～+55℃
Protection class IP23S
Insulation class H
Cooling method Air cooling
Dimension of bare welding source 605mm*400mm*230mm
Dimension of packaged welding source 730mm*585mm*330*mm
Weight of bare welding source 17.0kg
Weight of complete welding source 19.0kg

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1.6 Wi-Fi connection
The machine can be connected in a Wi-Fi network.
By Wi-Fi connection, it is possible to upgrade the machine firmware, use the app mobile as
remote control, and save welding data in the JTE cloud.
To connect on the Wi-Fi, the state of the Wi-Fi connection is available by the LEDS.
To configure the Wi-Fi connection, download and install the App in your mobile and follow the
instructions.
The App is available in the App store for IOS, and in the Play store for Android.
1.6.1 LED meanings legend
1.6.2 LED meanings instructions
LED FUNCTION ON OFF BLINK
1 WIFI Wi-Fi connected Wi-Fi off Configuration needed
2 GSM GSM connected GSM disconnected GSM in connection
3 GPS GPS Position obtained No GPS position obtained
4 NFC NFC present NFC not present TAG Read
5 CLOUD Cloud connection OK No Cloud connection Data exchange from/to cloud
6 FW1 FW1 update present FW2 update not present
Downloading from the JTE
cloud
7 FW2 FW2 update present FW2 update not present Downloading from the JTE cloud
8 Mobile APP Mobile app connected Mobile app not connected -----

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2. Instructions for welding function
2.1 Welding mode instructions
Welding mode includes: MMA mode, TIG mode and MIG mode.
By pressing the MODE button, the work mode starts flashing. By the left knob on the front panel, it is
possible to choose between MMA to TIG or MIG mode. Turning the knob clockwise or counterclockwise
scrolls through the three selections.
Select MMA
Select TIG
Select MIG
Push the knob to confirm the selected welding mode. Press MODE button to esc without changing selection.
What explained is related to the solution for
choosing the MIG or MMA or TIG working
mode with the mode button. The simplest
solution to change the work mode is to press
the torch button for the 2T/4T you want to
use.
For example, if the machine is set in MMA
mode and the operator wants to weld in
MIG, it is sufficient that he presses the
button of the MIG torch. At that point, the
machine returns to the MIG program
previously used without requiring the
operator to perform any other operation, in
fact he will find the last setting and the last
adjustment. Same thing happens by
pressing the button of the TIG torch.
For MMA selection, on the other hand, it is
always necessary to use the mode button
also because before changing the working
mode, the generator checks whether the
output of the machine is short-circuited.

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2.2 Welding operate mode instructions
Welding operate mode includes: 2T mode, 4T mode and SP mode. Welding operate mode is switched
by pushing the 2T/4T button, three kinds of Welding mode corresponding schematic diagrams as shown
below.
2.2.1 2T mode / 2T Spot mode
2.2.2 4T mode
4T 2T/4T (example)

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4T 2T/4T + GLICK FUNCTION ON (example)
4T 2T/4T+GLICK FUNCTION ON Slope DOWN set to 0 (example)

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4T 2T/4T + GLICK FUNCTION ON Slope UP set to 0 (example)
2.3 Welding materials selection instructions
MMA, TIG and MIG mode all contain Welding materials, specifications and synergic select functions. Select
Welding materials and specifications by pushing the PROG button, the program will match the corresponding
welding condition automatically according to the selected welding materials and specifications.
2.4 Welding technology parameter selection instruction
MMA, TIG and MIG mode correspond to different welding technology parameters, it can be used to adjust
the welding technology of the specified mode parameters, and the welding technology menu can be
extended by pushing the SET/JOB button, rotating the encoder KNOB1/KNOB2 to choose the specified
welding parameters.
2.5 Welding storage group selection instructions
TIG and MIG mode contain functions of welding data storage group, used to store multiple sets of welding
process parameters.

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2.6 MMA welding function instructions
2.6.1MMA welding connection caption
Connect the electrode holder to the positive polarity and the earth clamp plugs to the negative polarity.
2.6.2 VRD set and instructions
This function reduces the output no-load voltage at a value less
than 25V in a very short time.
It increases the safety conditions of the machine user: the no-
load voltage is not dangerous but contact through human body
and live parts of earth cable and electrode holder can cause a
shock with loss of equilibrium control or similar.
The symbol “VRD ON” means that VRD protection is active with
an output no-load voltage equal to 15V.
When “VRD” feature is off, an icon led shows voltage greater
than 25V.
VRD OFF: The reduction of the output voltage will have after 200msec of the stop welding.
VRD ON: The reduction of the output voltage will have in every case after 30sec of stop welding.
VRD Set: In MMA mode, press the 2T/4T/JOB Button to switch VRD ON / VRD OFF.
the electrode holder
the earth
clamp plugs

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2.6.3 MMA manual mode setting
2.6.3.1 MMA welding display
MMA welding display is as follows:
In this case, there was a set current of 70 A with the VRD set in
On position, and the system set a synergy for the stainless steel
with 2,0 mm electrodes.
2.6.3.2 Parameters setting
Push the PROG button to select the type of work to be
performed in the electrode adjustment.
Select the material by rotating the KNOB1 and confirm by
pushing KNOB1.
The selections available are MANUAL, RUTIL, SST, BASIC, ALMG and CELL.
ETTINGN IN MANUAL ELECTRODE
Rotate KBOB1 to adjust the output current from Mini set to Max
set: 20-180A.

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Rotate KNOB2 to adjust the arc force %.
SETTING MENU
Push the SETTING button to enter in the setting menu.
SELECT the sub menu by knob1 and confirm by pushing the
knob1.
- Technical Parameter (See Table 2.2)
- JOB menu: select the job
- MACHINE INFO: can show the machine SN and more
information.
- RESTORE FACTORY: restore default settings of the working data in the selected welding section.
POWER LIMITATION
The Power limitation function improves the quality of welding in
MMA mode.
It can be adjusted from 0 (max limitation) -100% (OFF).
With this parameter, you can have a limitation of the output
power through the check of the output voltage. If the voltage
exceeds the nominal value expected for the arc [U2=(20+0,04
2
I
)V] of the percentage set by the Power Limit,
the current drops in proportion in order to keep the value of
output power constant.
ANTI-STICKING ON /OFF:
It prevents the electrode from sticking to the part while welding is being performed.
Set ON /or OFF by knob2 and confirm by pressing knob2.