Jasic EVO 2.0 EM-160C User manual

1

2
Your new product
Thank you for selecng this Jasic EVO 2.0 product.
This product manual has been designed to ensure that you get the most from your new product.
Please ensure that you are fully conversant with the informaon provided paying parcular aenon
to the safety precauons. The informaon will help protect yourself and others against the potenal
hazards that you may come across.
Please ensure that you carry out daily and periodic maintenance checks to ensure years of reliable and
trouble free operaon.
Please call your Jasic distributor in the unlikely event of a problem occurring.
Please record below the details from your product as these will be required for warranty purposes and
to ensure you get the correct informaon should you require assistance or spare parts.
Date purchased ________________________________________
From where ________________________________________
Serial number ________________________________________
(The serial number is normally located on the top or underside of the machine and will begin with AA)
For further informaon on your Jasic product warranty registraon please visit:
www.jasic-warranty.co.uk
Disclaimer
Whilst every eort has been made to ensure that the informaon contained within this manual is
complete and accurate, no liability can be accepted for any errors or omissions.
Please Note:
Products are subject to connual development and may be subject to change without noce.
Regularly check our product pages at www.jasic.co.uk for revision updated operang manuals.
No part of this manual may be copied or reproduced by any means without the wrien permission
of Wilkinson Star Limited.

3
CONTENTS
Page
Your New Product 2
Index 3
Safety Instrucon 4
General electrical safety 4
General operang safety 4
PPE 5
Welding processes lens shade selector guide 5
Fume and welding gases 6
Fire risks 6
The working environment 7
Protecon from moving parts 7
Magnec elds 7
Compressed gas cylinders and regulators 7
RF declaraon 8
LF declaraon 8
Materials and their disposal 9
Package and Contents 9
Descripon of Symbols 10
Product Overview 12
Technical Specicaons 13
Descripon of Controls 14
Installaon 16
Control Panel Descripon 19
Remote Control (wired and wireless) 28
Remote Control Socket 29
Operang MIG 30
Guide to MIG/MAG Welding 38
Spool Gun Operaon 45
MIG Welding Chart 46
MIG Welding Problems 47
MIG Torch Descripon and Spare Parts List 49
MMA Setup 51
Operang MMA 52
Guide to MMA Welding 55
MMA Welding Troubleshoong 59
Li TIG Setup 60
Operang Li TIG 61
Guide to Li TIG 63
TIG Torch Descripon and Spare Parts List 68
TIG Welding Troubleshoong 69
Maintenance 72
Troubleshoong 72
Troubleshoong Error Codes 73
WEEE Disposal 74
RoHS Compliance Declaraon 74
UKCA Declaraon of Conformity 75
EC Declaraon of Conformity 76
Statement of Warranty 77
Schemac 78
Opons and Accessories 79
Notes 81
Jasic Contact Details 82

4
SAFETY INSTRUCTIONS
These general safety norms cover both arc welding machines and plasma cung
machines unless otherwise noted. The user is responsible for installing and operang
the equipment in accordance with the enclosed instrucons.
It is important that users of this equipment protect themselves and others from harm, or even death.
The equipment must only be used for the purpose it was designed for. Using it in any other way could
result in damage or injury and in breach of the safety rules.
Only suitably trained and competent persons should operate the equipment.
Pacemaker wearers should consult their doctor prior to using this equipment.
PPE and workplace safety equipment must be compable for the applicaon of the work involved.
Always carry out a risk assessment before carrying out any welding or cung acvity.
General electrical safety
The equipment should be installed by a qualied person and in accordance with current
standards in operaon.
It is the users responsibility to ensure that the equipment is connected to a suitable power
supply. Consult your ulity supplier if required.
Do not use the equipment with the covers removed. Do not touch live electrical parts or parts
which are electrically charged. Turn o all equipment when not in use.
In the case of abnormal behaviour of the equipment, the equipment should be checked by a suitably
qualied service engineer.
If earth bonding of the work piece is required, bond it directly with a separate cable with a current
carrying capacity capable of carrying the maximum capacity of the machine current.
Cables (both primary supply and welding) should be regularly checked for damage and overheang.
Never use worn, damaged, under sized or poorly jointed cables.
Insulate yourself from work and earth using dry insulang mats or covers big enough to prevent any
physical contact.
Never touch the electrode if you are in contact with the work piece return.
Do not wrap cables over your body.
Ensure that you take addional safety precauons when you are welding in electrically hazardous
condions such as damp environments, wearing wet clothing and metal structures.
Try to avoid welding in cramped or restricted posions.
Ensure that the equipment is well maintained. Repair or replace damaged or defecve parts immediately.
Carry out any regular maintenance in accordance with the manufacturers instrucons.
The EMC classicaon of this product is class A in accordance with electromagnec compability
standards CISPR 11 and IEC 60974-10 and therefore the product is designed to be used in industrial
environments only.
WARNING: This class A equipment is not intended for use in residenal locaons where the electrical
power is provided by a public low-voltage supply system. In those locaons it may be dicult to ensure
the electromagnec compability due to conducted and radiated disturbances.
General operang safety
Never carry the equipment or suspend it by the carrying strap or handles during welding.
Never pull or li the machine by the welding torch or other cables.
Always use the correct li points or handles. Always use the transport under gear as
recommended by the manufacturer.
Never li a machine with the gas cylinder mounted on it.
If the operang environment is classied as dangerous, only use S-marked welding equipment with a safe
idle voltage level. Such environments may be for example: humid, hot or restricted accessibility spaces.

5
SAFETY INSTRUCTION
Use of Personal Protecve Equipment (PPE)
Welding arc rays from all welding and cung processes can produce intense, visible
and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
• Wear an approved welding helmet ed with an appropriate shade of
lter lens to protect your face and eyes when welding, cung or watching.
• Wear approved safety glasses with side shields under your helmet.
• Never use any equipment that is damaged, broken or faulty.
• Always ensure there are adequate protecve screens or barriers to protect
others from ash, glare and sparks from the welding and cung area.
• Ensure that there are adequate warnings that welding or cung is taking
place.
• Wear suitable protecve ame resistant clothing, gloves and footwear.
• Ensure adequate extracon and venlaon is in place prior to welding and cung to
protect users and all workers nearby.
• Check and be sure the area is safe and clear of ammable material before carrying out
any welding or cung.
Some welding and cung operaons may produce noise. Wear safety ear protecon to
protect your hearing if the ambient noise level exceeds the local allowable limit (e.g: 85 dB).
Welding and Cung Lens Shade Selector Guide
WELDING
CURRENT
MMA
ELECTRODES
MIG LIGHT
ALLOY
MIG HEAVY
METALS MAG TIG ALL METALS
PLASMA
CUTTING
PLASMA
WELDING
GOUGING
ARC/AIR
10 8
10 10 10
9
11
10
10
15
20
9
30 10 11 40
60 10 11 80
12 100
11 11
11
125
11 12 150 12
13
175
12
200
12
12 12 13 13 11
225
250 12
275 13
14 14
300
13
13
350
13 14 13 14 400 14
450
500 14 15 14 15 15

6
SAFETY INSTRUCTION
Safety against fumes and welding gases
The HSE have idened welders as being an ‘at risk’ group for occupaonal diseases arising
from exposure to dusts, gases, vapours and welding fumes. The main idened health eects
are pneumonia, asthma, chronic obstrucve pulmonary disease (COPD), lung and kidney
cancer, metal fume fever (MFF) and lung funcon changes.
During welding and hot cung ‘hot work’ operaons, fumes are produced which are
collecvely known as welding fume. Depending upon the type of welding process being performed, the
resultant fume generated is a complex and highly variable mixture of gases and parculates.
Regardless of the length of welding being carried out, all welding fume, including mild steel welding
requires suitable engineering controls to be in place which is
usually Local Exhaust Venlaon (LEV) extracon to reduce the
exposure to welding fume indoors and where LEV does not
adequately control exposure it should also be enhanced by using
suitable respiratory protecve equipment (RPE) to assist with
protecng against residual fume.
When welding outdoors appropriate RPE should be used.
Prior to undertaking any welding tasks an appropriate risk
assessment should be carried out to ensure expected control
measures are in place.
Locate the equipment in a well-venlated posion and keep your head out of the welding fume.
Do not breathe in the welding fume.
Ensure the welding zone is well-venlated and provision should be made for suitable local fume
extracon system to be in place.
If venlaon is poor, wear an approved airfed welding helmet or respirator.
Read and understand the Material Safety Data Sheets (MSDS’s) and the manufacturer’s instrucons for
metals, consumable, coangs, cleaners and de-greasers.
Do not weld in locaons near any de-greasing, cleaning or spraying operaons.
Be aware that heat and rays of the arc can react with vapours to form highly toxic and irritang gases.
For further informaon please refer to the HSE website www.hse.gov.uk for related documentaon.
Precauons against re and explosion
Avoid causing res due to sparks and hot waste or molten metal.
Ensure that appropriate re safety devices are available near the welding and cung area.
Remove all ammable and combusble materials from the welding, cung and surrounding
areas.
Do not weld or cut fuel and lubricant containers, even if empty. These must be carefully
cleaned before they can be welded or cut.
Always allow the welded or cut material to cool before touching it or
placing it in contact with combusble or ammable material.
Do not work in atmospheres with high concentraons of combusble
fumes, ammable gases and dust.
Always check the work area half an hour aer cung to make sure that
no res have begun.
Take care to avoid accidental contact of the torch electrode to metal
objects, as this could cause arcs, explosion, overheang or re.
Know and understand your re exnguishers
An example of personal fume protecon

7
SAFETY INSTRUCTION
The working environment
Ensure the machine is mounted in a safe and stable posion allowing for cooling air circulaon.
Do not operate equipment in an environment outside the laid down operang parameters.
The welding power source is not suitable for use in rain or snow.
Always store the machine in a clean, dry space.
Ensure the equipment is kept clean from dust build up.
Always use the machine in an upright posion.
Protecon from moving parts
When the machine is in operaon keep away from moving parts such as motors and fans.
Moving parts, such as the fan, may cut ngers and hands and snag garments.
Protecons and coverings may be removed for maintenance and managed only by qualied
personnel aer rst disconnecng the power supply cable.
Replace the coverings and protecons and close all doors when the intervenon is nished and before
starng the equipment.
Take care to avoid geng ngers trapped when loading and feeding wire during set up and operaon.
When feeding wire be careful to avoid poinng it at other people or towards your body.
Always ensure machine covers and protecve devices are in operaon.
Risks due to magnec elds
The magnec elds created by high currents may aect the operaon of pacemakers or
electronically controlled medical equipment.
Wearers of vital electronic equipment should consult their physician before beginning any arc
welding, cung, gouging or spot welding operaons.
Do not go near welding equipment with any sensive electronic equipment as the magnec
elds may cause damage.
Keep the torch cable and work return cable as close to each other as possible throughout their length.
This can help minimise your exposure to harmful magnec elds.
Do not wrap the cables around the body.
Handling of compressed gas cylinders and regulators
Mishandling gas cylinders can lead to rupture and the release of high pressure gas.
Always check the gas cylinder is the correct type for the welding to be carried out.
Always store and use cylinders in an upright and secure posion.
All cylinders and pressure regulators used in welding operaons should be handled with care.
Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a
cylinder.
Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
Always secure the cylinder safely and never move with regulator and hoses connected.
Use a suitable trolley for moving cylinders.
Regularly check all connecons and joints for leaks.
Full and empty cylinders should be stored separately.
Never deface or alter any cylinder

8
SAFETY INSTRUCTIONS
Fire awareness
The cung and welding process can cause serious risks of re or explosion.
Cung or welding sealed containers, tanks, drums or pipes can cause explosions.
Sparks from the welding or cung process can cause res and burns.
Check and risk assess the area is safe before doing any cung or welding.
Venlate all ammable or explosive vapour from the workplace.
Remove any and all ammable materials away from the working area. If necessary, cover ammable
materials or containers with approved covers (following manufacturers instrucons) if unable to remove
from the immediate area.
Do not cut or weld where the atmosphere may contain ammable dust, gas or liquid vapour.
Always have the appropriate re exnguisher nearby and know how to use it.
Hot parts
Always be aware that material being cut or welded will get very hot and hold that heat for a
considerably long me which will cause severe burns if the appropriate PPE is not worn.
Do not touch hot material or parts with bare hands.
Always allow for a cooling down period before working on material recently cut or welded.
Use the appropriate insulated welding gloves and clothing to handle hot parts to prevent burns.
Noise awareness
The cung and welding process can generate noise that can cause permanent damage to your
hearing. Noise from cung and welding equipment can damage hearing.
Always protect your ears from noise and wear approved and appropriate ear protecon if
noise levels are high.
Consult with your local specialist if you are unsure how to test for noise levels.
RF Declaraon
Equipment that complies with direcve 2014/30/EU concerning electromagnec compability
(EMC) and the technical requirements of EN60974-10 is designed for use in industrial buildings
and not for domesc use where electricity is provided via the low voltage public distribuon
system.
Dicules may arise in assuring class A electromagnec compability for systems installed in domesc
locaons due to conducted and radiated emissions.
In the case of electromagnec problems, it is the responsibility of the user to resolve the situaon.
It may be necessary to shield the equipment and t suitable lters on the mains supply.
LF Declaraon
Consult the data plate on the equipment for the power supply requirements.
Due to the elevated absorbance of the primary current from the power supply network, high
power systems aect the quality of power provided by the network. Consequently, connecon
restricons or maximum impedance requirements permied by the network at the public network
connecon point must be applied to these systems.
In this case, the installer or the user is responsible for ensuring the equipment can be connected,
consulng the electricity provider if necessary.

9
SAFETY INSTRUCTION
Materials and their disposal
Welding equipment is manufactured with BSI published standards meeng CE requirements for
materials which do not contain any toxic or poisonous materials dangerous to the operator.
Do not dispose of the equipment with normal waste.
The European Direcve 2012/19/EU on Waste Electrical and Electronic Equipment states that
electrical equipment that has reached its end of life must be collected separately and returned
to an environmentally compable recycling facility for disposal.
For more detailed informaon please refer to the HSE website www.hse.gov.uk
PACKAGE CONTENTS AND UNPACKING
Supplied within your new Jasic EVO product package will be the following items with each model.
Use care when unpacking the contents and ensure all items are present and not damaged.
If damage is noted or items are missing, please contact the supplier in the rst instance and before
installing or using the product.
Record the product model, serial numbers and purchase date in the informaon secon found on the
inside front page of this operang manual.
Jasic EVO MIG 160 PFC
EM-160C PFC Power Source
MIG Torch
MMA work lead
Work Return Lead
USB Sck with Operang Manual
Jasic EVO MIG 200 PFC
EM-200C PFC Power Source
MIG Torch
MMA work lead
Work Return Lead
USB Sck with Operang Manual
Please Note: Package contents may very depending on country locaon and package part number purchased

10
DESCRIPTION OF SYMBOLS
Read this operaon manual carefully before use.
Warning in operaon.
Single-phase stac frequency converter-transformer recer.
Symbol of single-phase AC power supply and rated frequency.
Can be used in the environment which has high risk of electric shock.
IP Degree of protecon, such as IP23S.
U1 Rated AC input voltage (with tolerance ±15%).
I1max Rated maximum input current.
I1e Maximum eecve input current.
XDuty cycle, The rao of given duraon me/the full-cycle me.
U0No-load voltage, Open circuit voltage of secondary winding.
U2 Load voltage.
HInsulaon class.
Do not dispose of electric waste with other ordinary waste.
Electric shock risk warning.
Current unit "A"
Overheat protecon indicator.
Overcurrent protecon indicator.
VRD funcon indicator.
MMA mode.
LIFT TIG mode.
MMA current.
Hot start current of MMA.
Arc force of MMA.
Welding mode switching.
Other funcon switching.
Wireless indicaon.
Remote control.
Pairing of wireless remote controller.
Selecon of welding electrode diameter for MMA.

11
DESCRIPTION OF SYMBOLS
Read this operaon manual carefully before use.
Mixed gas welding (80% argon + 20% CO2) of carbon steel
Mixed gas welding (80% argon + 20% CO2) of ux-cored carbon steel
Self-shielded welding of carbon steel
100% argon shielding of aluminum magnesium alloy
Mixed gas welding (98% argon + 2% CO2) of stainless steel
Welding type selecon: welding base metal and gas
Welding wire diameter
MIG/Li TIG 2T operaon
MIG/Li TIG 4T operaon
MIG torch
MIG spool torch
MIG synergic funcon
Inching wire feeding funcon
Gas check funcon

12
PRODUCT OVERVIEW
These digital EM-160C and EM-200C MIG inverter welding machines feature advanced technology
that provides excellent welding performance along with user experience. They provide a stable arc that
is ideal for MIG, DC Li TIG and MMA which can weld carbon steel, low alloy steel, stainless steel and
other materials.
Moreover, they oer many adjustable MIG and MMA funcons and features that makes these machine
very durable and robust machines for a wide range of welding applicaons.
The unique electrical structure and air passage design inside the
machine increases the dissipaon of heat generated by power
devices, thus improving the duty cycle of the machine.
Beneng from the unique air passage, the equipment
can eecvely prevent damage to power devices and
control circuits from dust drawn in by the fan, thus
greatly improving the reliability of the equipment.
The unique ClearVision display oers the operator
clear and informave data for the welding
processed oered.
Features and funcons that include:
• Three welding processes: Standard/Synergic MIG, MMA and DC Li TIG.
• The EVO range oers a robust and industrial look with ergonomic design that includes Acve
Balancing Air Passage (ABAP).
• Inbuilt power factor correcon (PFC). Where the power factor is the rao of true power (KW)
divided by reacve power (kvar). Power factor value is between 0.0 and 1.00 and if the power
factor exceeds 0.8, the device is using mains input power eciently.
• Wide Voltage mains input, this technology allows these to fully operate on mains input supplies
seamlessly between 95V ~ 265V AC with auto compensaon for mains voltage uctuaon.
• ClearVision digital control user panel technology.
• MIG features that include Synergic mode, dial in plate thickness, material, gas and wire size selecon.
• Spool gun compable.
• TIG feature that include, pre/post gas mers, down slope control and 2T/4T trigger modes.
• Machine features such as, quick factory reset funcon, auto sleep mode and voltage reducon
device (VRD).
• Fan on-demand, circuitry that assists in prolonging the life span of the internal fan which reduces the
accumulaon of grinding dust inside the machine.
• Overcurrent and overheat protecon.
• MMA features that include, arc force, hot start current and an-sck that oer easy arc starng,
low spaer, stable current which oers good weld bead shape making this machine ideal for a
wide range of electrodes.
• Parameters are automacally saved on shutdown and are restored automacally upon restarng
the machine.
• Wired remote control interface as standard via front panel mounted 9 pin socket.
• Oponal wireless remote control is available.
• Heavy duty 35-50mm dinse sockets.
• Generator friendly.
• High quality nish to mouldings and handle.

13
TECHNICAL SPECIFICATIONS
Parameter Unit Jasic MIG EM-160C PFC Jasic MIG EM-200C PFC
Rated input (U1) V AC 95 ~ 265V AC 95 ~ 265V
Rated input Frequency Hz 50/60 50/60
Input Voltage 115V 230V 115V 230V
V
Rated input current
(Ie) AMMA 13.8
MIG 14.5
TIG 8.9
MMA 10.1
MIG 10.4
TIG 7.8
MMA 14.3
MIG 16
TIG 11.9
MMA 12.5
MIG 12.8
TIG 9.7
Rated input current
(Imax) AMMA 25.3
MIG 37.5
TIG 16.4
MMA 18.5
MIG 33
TIG 14.4
MMA 28.5
MIG 41.8
TIG 23.7
MMA 25
MIG 38.3
TIG 19.1
Rated input power kVA MMA 2.3 MIG 2.9
TIG 1.8
MMA 4.2
MIG 4.2
TIG 3.2
MMA 3.3
MIG 3.7
TIG 2.8
MMA 5.8
MIG 5.7
TIG 4.4
Welding current range AMMA 20 ~ 100 MIG 30 ~ 120
TIG 5 ~ 100
MMA 20 ~ 140
MIG 30 ~ 160
TIG 5 ~ 160
MMA 20 ~ 110
MIG 30 ~ 140
TIG 5 ~ 140
MMA 20 ~ 180
MIG 30 ~ 200
TIG 5 ~ 200
MIG voltage range (U2) VMIG 11 ~ 22 MIG 11 ~ 26 MIG 11 ~ 24 MIG 11 ~ 28
Rated duty cycle (X)
(rated at 40°C) %30% 25%
Wire Feed Type - 2 Roll Drive
Wire feed speed range m/min 2 ~ 11 2 ~ 14 2 ~ 13 2 ~ 15
Suitable wire size mm 0.6 - 0.8 - 1.0
Arc Force Range A0 ~ 100
Hot Start Range A0 ~ 60 (30 by default)
No load voltage (U0) V67
VRD voltage (MMA/TIG) V10.1
Eciency %78 ~ 83 81 ~ 86 78 ~ 83 81 ~ 86
Idle State Power W< 50
Power factor cosφ0.99
Characterisc - CC/CV
Standard - EN60974-1
Protecon class IP IP23S
Insulaon class - H
Polluon Level - Grade 3
Noise Db < 70
Operang Temperature
range °C -10 ~ +40
Storage temperature °C -25 ~ +55
Size (with handle) mm 65 x 220 x 415
Net weight Kg 16
Overall weight Kg 21

14
DESCRIPTION OF CONTROLS - JASIC MIG EM-160 and EM-200
Front view Jasic MIG EM-160C and EM-200C
1. Digital user control panel (see lower
down for further informaon)
2. Wireless remote control (oponal)
3. "+" Output terminal*, The connecon
for the torch in MIG mode
4. Euro outlet trailing cable plug, this
plug is used to determine the polarity
of the torch euro outlet socket
5. MIG torch outlet, The connecon used
to connect the euro style MIG torch
6. "-" Output terminal*, The connecon
for the work return lead in MIG mode
7. Wired remote control 9 pin socket
8. Machine mains power cable
9. Shielding gas inlet hose
* Panel socket size is 35/50mm
Rear view Jasic MIG EM-160C and EM-200C
10. Carry handle
11. Shielding gas inlet (quick ng)
12. ON/OFF power switch
13. Rear panel with integrated cooling vents
14. Input power cable
Front control panel view Jasic MIG EM-160C and EM-200C
15. Remote control enable switch and
indicator
16. Synergic control ON/OFF switch and
indicator
17. Wire Inch Buon and indicator
18. Gas Test Buon and indicator
19. Welding Mode selecon area
20. MIG Parameter selecon area
21. Digital display windows and controls
22. Warning indicators
23. MIG and MIG Spool Gun selecon
switch and indicators
24. 2T and 4T selecon switch and
indicator
For further informaon of the control
panel, please see page 19

15
DESCRIPTION OF CONTROLS - JASIC MIG EM-160C and EM-200C
Side view Jasic MIG EM-160 and EM-200
1. Gas Solenoid Valve: When acvated this valve allows the gas to ow through the machine euro
outlet adaptor and the welding torch
2. Wire spool holder and tensioner: Allows a 5Kg (200mm dia) reel of wire to be located in place via an
alignment pin and then locked in place with the locking nut. The spool holder also has a brake
arrangement to ensure correct tension of the wire, this is done by turning the central bolt with an
Allen key clockwise (to ghten) or an clockwise (to loosen)
3. Accessory Holder: Allows for feed roll storage
4. Inlet wire guide: The welding wire is fed through the inlet guide prior to feeding through the drive
rollers
5. Wire feed roller and retaining nut: Secures and holds the grooved drive roller in place
6. Outlet feed adaptor: Part of the Euro outlet connector which contains the inner outlet guide which
ensures smooth wire feed from the drive assembly through to the MIG torch
7. Carry Handle
8. Control Panel: The digital user interface from which the operator controls the machine
9. Drive roll tensioner: Allows the correct amount of tension to be applied to the top roller to ensure
good feed of the wire through the MIG torch
10. Pressure roll assembly: Holds the upper drive roll in place which applies pressure to the welding wire
onto the grooved drive roller
11. "+" Output terminal: The connecon is the outlet for the MIG torch in MIG mode and for the work
clamp in TIG mode
12. Euro torch outlet: This connecon point is used to t a euro style MIG or TIG torch and is used in
conjuncon with the trailing cable/plug (item 4 on page 14) to determine the euro socket polarity.
13. "-" Output terminal: The connecon for the work clamp in MIG mode and for the TIG torch in TIG
mode

16
INSTALLATION
Installaon
The owner/user are responsible for installing and using this welding machine according to this operang
manual.
Before installing this equipment, the owner/user shall
make an assessment of potenal hazards in the
surrounding area.
Unpacking
Check the packaging for any signs of damage.
Contact your supplier in the rst instance if any item
is missing or damaged. Carefully remove the machine
and retain the packaging or at least unl the
installaon is complete.
Liing
The Jasic EM-160C or EM-200C do have an integrated handle for easy hand liing only. Always ensure
the machine is lied and transported safely and securely.
Locaon
The machine should be located in a suitable posion and environment. Care should be taken to avoid
moisture, dust, steam, oil or corrosive gases. Place on a secure level surface and ensure that there is
adequate clearance around the machine to ensure natural airow. Do not use the system in rain or snow.
Posion the welding power supply near an appropriate power point ensuring you leave at least 30cm of
space around the machine to allow for proper venlaon.
Always place the machine on a rm level surface before using, ensuring it cannot p over. Never use the
machine on its side.
Most metals including stainless steel can give o toxic fume when welded or cut.
To protect the operator and others working in the area its important to have adequate venlaon in the
work area to ensure air quality level meets all local and naonal standards.
Warning!
The following operaon requires sucient professional knowledge on electric aspects and
comprehensive safety knowledge. All connecons shall be made with the power supply
turned o. Incorrect input voltage may damage the equipment.
Electric shock may cause death; aer switching o the machine, there are sll high voltages within
the machine, so if removing the covers do not touch any of the live parts on the equipment for at
least 10 minutes. Never connect the machine to the mains supply with the panels removed.
The electrical connecon of this equipment shall be carried out by suitably qualied personnel
and these shall be made with the power supply o. Incorrect voltage may damage the equipment.
Input power connecon
Before connecng the machine you should ensure that the correct supply is available.
Details of the machine requirements can be found on the data plate of the machine or in the technical
specicaon table shown on page 13 within this manual.
This equipment should always be connected by a qualied competent person.
Always ensure the equipment is correctly grounded.

17
INSTALLATION
Input Power Connecon connued
1. Test with mul-meter to ensure the input voltage value is within the specied input voltage range.
2. Ensure that the power switch of the welder is turned o.
3. Wire the input mains cable wires to the correct sized mains plug, ensuring that the live, neutral and
earth (ground) wires are connected correctly.
4. Carry out an electrical test of the machine if required (i.e. PAT test).
5. Ensure that the input fuse is correctly rated for the machine.
6. Connect the machine mains power plug rmly to the corresponding supply socket.
Please Note!
If the machine needs to be operated on long extension leads, then please use an extension
lead where the cable has a larger cross-seconal area to reduce the voltage drop.
Please consult your electrician or electrical supplier for the recommended size.
Gas Connecons
The gas regulator is designed to reduce and control the high pressure gas from a
cylinder or pipeline to the working pressure required for the Jasic TIG machine.
Before ng the regulator, clean the cylinder valve outlet.
Match the regulator to cylinder and before connecng, ensure
the regulator and the regulator inlet and cylinder outlet
match. Connect the regulator inlet connecon to cylinder
and ghten it rmly (do not overghten) with a suitable
spanner. If using a owmeter, connect to the regulator
outlet. Connect the gas hose to the regulator/owmeter
which is now located on the shield gas cylinder and
connect the other end to the Jasic machine.
With the regulator connected to cylinder, always stand
to one side of regulator and only then slowly open the
cylinder valve. Slowly turn adjusng knob in (clockwise)
direcon unl the outlet gauge indicates that you have set the required ow rate.
To reduce ow rate, turn the adjusng screw an-clockwise, unl the required ow rate is indicated on
the gauge/ow meter.
Output Power Connecons
When inserng the cable plug of the work return lead, MMA electrode holder or TIG torch adapter into
the dinse socket on the front panel of the welding machine, rotate it clockwise to ghten.
It is very important to check
these power connecons daily
to ensure they have not
become loose otherwise arcing
may occur when used under
load.
Generic library picture

18
INSTALLATION OF WIRED REMOTE CONTROL (STANDARD)
Wired hand-held remote-control connecon
As standard the EVO MIG EM-160 and EM-200 machines are ed with a 9 pin remote
control socket (1).
This allows for the matching 9 pin plug (2) of the hand held remote control or a
foot pedal to be connected directly to the machine to oer the user remote
operaon control.
PLEASE NOTE:
Check that the machine supports a wired hand-held
or foot remote control before installaon.
WIRELESS REMOTE CONTROL (OPTIONAL)
Wireless hand-held remote-control connecon
An opon with the EVO TIG range of machines is for the operator to be
able to wirelessly control the welding current. To enable this, you
will require to t the oponal remote interface module.
Installaon of the wireless receiver module
1) Remove the plasc cap ‘A’ shown in the image right and t the wireless
receiver module as shown.
2) Remove the screws of the le side cover of the machine.
3) Remove the buckle from inside the front panel of the machine and pull out
the plug.
4) Insert the wireless receiver module ‘B’ to the front panel, and then connect the
connecon line of the receiver module to the CN5 socket on the main board.
PLEASE NOTE:
Please check that the machine supports wireless hand
held or foot remote controls before installaon.
The above operaon requires sucient professional comprehensive knowledge of electrical
circuits and electrical safety. Make sure the input cable of the machine is disconnected from
the electricity supply and wait for 5 minutes before removing the machine covers.

19
CONTROL PANEL - JASIC MIG EM-160C and EM-200C
1. Remote control selecon: Pressing this buon will set current control from the panel to a remote
device such as a foot pedal, TIG torch remote potenometer or a remote control device for MMA.
When in remote mode the LED indictor will also light up.
2. Synergic selector buon: Turns synergic mode on or o. When in synergic mode the LED indictor will
also light up.
3. Wire inch switch: When pressing this buon, the feed motor will acvate and feed the welding wire
through the liner torch unl it comes through the welding p. When the wire is inching the LED
indictor will also light up.
4. Gas purge switch: When the gas-check buon is pressed, the gas will ow. When the key is pressed
again gas ow will cease. When the gas is purging the LED indictor will also light up.
5. Welding process selecon area and selector switch: Allows user to select MIG, MMA or Li TIG.
6. Material and gas selecon area, pressing either the up or down buons will scroll you though the
preset material and gas combinaons type selector buon (preset according to material selected).
7. Top digital display with rotary encoder for carrying out parameter adjustments including wire feed
speed, current control and material thickness depending on welding process mode.
8. Boom digital display with rotary encoder for carrying out parameter adjustments including voltage,
inductance/arc force and burn back me depending on welding process mode.
9. Warning indicators:
a. The yellow warning LED will light up if the machine overheats.
b. The red warning LED will illuminate if the machine experiences an input mains under or over
voltage situaon.
c. The VRD indicator The VRD (Voltage Reducon Device) LED will be lit when the machine is in
MMA mode and the VRD funcon is enabled.
10. Standard MIG gun or Spool Gun switch: This selector buon allows the use of a spool gun to be used
in MIG Mode, the selected LED indictor will also light up.
11. Torch trigger mode selecon area: Use this selector buon to choose between 2T or 4T mode for
MIG torch nger switch control, the selected LED indictor will also light up.
12. MIG wire size selecon area: Here you can choose between various MIG wire sizes, pressing the
buon will scroll you through the size opons and is highlighted by the LED indicator lighng up.

20
CONTROL PANEL - FUNCTIONS
Digital Display
The top digital meter as shown below, is used to display many machine details including: current, wire
feeding speed, plate thickness parameters and error codes etc.
Below is listed some of the data that will be noted via this display.
• When not welding, the preset current value will be displayed. If no operaon is performed for set
period of me, the default parameters are displayed.
• When welding, the actual output welding current value is displayed.
• In MIG, this display will show wire feed speed in meters per minute (m/min).
• In Synergic material thickness can be selected and displayed.
• When the factory sengs are restored, the countdown is displayed.
• When the machines serial number is required, this display will show it.
• When the product is not working correctly, an error code is will be shown on this display.
• In welding engineer mode, the F’0’ number will be shown on this display
• Parameters are adjusted using the encoder dial shown in the image above
• This control dial also always for access to the background sengs
In MIG Synergic mode, MMA mode or Li TIG mode, current is displayed by default. If Synergic is
disabled in MIG mode, the wire feed speed is displayed by default.
Top parameter adjustment knob and buon
This mul funconal control knob is used to scroll through the various parameters of the welding
equipment.
Depending on which welding process you have selected, by either pressing
or rotang the control knob this allows the operator to select the required
parameters of that welding process.
• In MIG mode, if the "Synergic" funcon is disabled, the wire feed speed
can be set. If the funcon is enabled, rotate the knob to switch display
of current, wire feed speed and plate thickness for conguraon.
• In MMA or Li TIG mode, the current parameter can be congured.
• Rotate the adjustment knob to adjust the parameters.
• Rotang the adjusng knob clockwise increases the parameter value, and rotang it counter
clockwise decreases the value.
• When the adjustment knob is rotated, the adjusted parameter is displayed in the parameter display
area.
During welding, rotang the adjustment control knob will adjust the selected parameter and these
adjustments will also be noted by the array of green LED’s circling the control dial.