Javelin Cn3600 Parts list manual

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CN3600 Setup & Operation Manual Revision : 6/2020 1

CN3600

CN3600 Setup & Operation Manual

www.javelinmachinery.com.au

Javelin Machinery by Industrial Electrical Solutions PTY LTD

18/167 Princes Hwy, Hallam, Victoria, Australia 3803

Phone 0466 232783

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IMPORTANT NOTE

The principle on which this type of slitting is based, depends on

the knife being able to displace the roll width being slit.

Materials which are too dense or have been wound too tightly may

be unsuitable to slit by this method.

Knife parameters are crucial in successful Single Knife Slitting

(Refer Knife Selection Section 4.8 in Manual)

In this case either the roll must be rewound to a lesser tension or

the material cut on a machine known as a slit/rewinder.

As widths being slit increase so must the secondary or back bevel

on the knife in order to balance the forces and achieve a straight

cut.

Failure to pay attention to choosing a knife with the correct bevel

will result in the knife chipping or in an extreme case shatter.

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1. SPECIFICATION

JAVELIN series J3600 - Automatic Tape Slitting Machine.

Max log roll width

63” (1600mm) on 3" (76mm) I/D core (Standard)

Max log roll diameter

20" (500mm)

Chuck type

Automatic external grip of log roll O/D plus expanding mandrel to grip I/D

of core

Chuck / Mandrel motor

7.5HP x 4 pole with VS drive

Indexing control

Ballscrew, Servo motor & controller

Knife forward, retract & traversing

Uses ballscrew. Servo motor & controller.

Knife drive

7.5HP x 4 pole with VS drive

Automatic knife pivot

Angle of knife adjusts +/- 8 degrees using servo motor

Knife grinding

Automatic knife grinding mechanism

Knife coolant

Venturi system

Electrical control system

PLC with automatic error detection

Operator panel

LCD touch screen control

Safety

Guarding fitted front, rear and at load end of machine

Power required

3 phase with voltage to suit local requirement

Dimensions: L 3520 x W 1460 x H 1730. Net weight 1400 kgs. Gross weight 1700 kgs

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2. INSTALLATION

2.1 SHIPPING AND UNPACKING

Check machine and accessories and report any damage and/or omissions to JAVELIN

MACHINERY immediately.

2.2 LOCATING MACHINE

In addition to machine floor plan, room should be provided around the machine to allow

for

•Ease of service

•Loading of material onto mandrel

•For stacking of raw & finished materials

See below (Fig. 2.2 for suggested layout. The machine should be located on a relatively

flat & solid floor that will support a machine weight of approximately 1600kgs

Fig. 2-2 Space Requirements

SAFETY MEASURES:

•Non slip surface around machine

•Hazard tape around designated area

•Good safe housekeeping around machine.

500mm

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2.3 LEVELLING MACHINE

Step 1:

1. Raise supporting feet (A)

inside drive cabinet clear of floor.

Step 2:

1. Place engineers spirit level on carriage plate (C) at right angle to the machine.

2. Adjust the two leveling feet (D) at both ends of the machine so it is level from

front to back.

Step 3:

1 Position spirit level on carriage plate parallel (E)

to machine frame and adjust feet so that machine

is level from Left to Right.

2 Recheck level of machine from front to back

NOTE: Once machine level

“supporting” feet (A) should

be lowered just to touch the

floor.

2 x R/HAND END

2 X L/HAND END

Note: Failure to raise

support feet first could

cause damage to machine

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2.4 CONNECTING TO ELECTRICAL SUPPLY

Connect power to machine according to electrical diagrams supplied (See back of Manual)

ENSURE CONNECTION IS ONLY DONE BY QUALIFIED ELECTRICAL PERSONNEL

DESCRIPTION

STANDARD

Supply voltage (Volts)

415 415

Supply Current (Amps)

26 26

3 phase, Earth (4 wire)

Supply Frequency (Hz)

50 60

The supply cable for this machine is to be of a size to

carry a load of 26 amp. The voltage required is

415 volt 3 phase. Other voltages can be supplied by a

transformer if required.

A supply connection (Fig. 2.4) is provided on the

terminal strip in the main cabinet. The terminals can be

located by looking for the larger terminals at the right

hand end of the terminal strip. These terminals are the

only spare terminals.

Fig. 2.4 Electrical Supply Connection

All wires should be checked for loose connections due to transport vibration.

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2.5 CONNECTING TO PNEUMATIC SUPPLY

The operating pressure of the system is approximately 600kpa (90lbs). This can be checked at the gauge

on the regulator at the end of the machine (Fig. 2.5b). Turning clockwise increases pressure.

A good air supply is critical to the performance of your machine. The air needs to be clean, dry and at the

correct pressure. Poor air supply causes all sorts of problems including corrosion, oil contamination and

machine malfunction.

PIPING LAYOUT Fig. 2.5a

THE FOLLOWING GUIDELINES HAVE BEEN PREPARED TO HELP SOLVE EXISTING AIR PROBLEMS AND TO

ALSO HELP SET UP NEW SYSTEMS:

1. The best way to get the water out of the air is to cool the air down. This

is done in the air compressor and air lines.

2. Air is never taken from the lowest point:

-the air from main line is taken from the top of the pipe

-it then drops down to a drain tap

-air is then taken above the drain tap

3. The air receiver should be drained of water at least once a week.

4. The air drains should be drained once per day.

5. Air service unit located on the machine needs to be drained daily. Some models are fitted with an

automatic drainer

6. Systems with high air usage may benefit from fitting an air drier or alternatively a water separator.

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2.5.1 AIR SERVICE UNIT (Filter, Regulator, Lubricator)

Fig 2.5b

1. Adjust pressure (A) to approx 600KPA (90 lb/in2)

2. Push (E) to drain water out everyday.

3. Check the oil level every week. (Use Light Hydraulic Oil)

4. Lubricator should deliver one drop of oil for every five operations of chuck grip/release.

This can be observed in the sight glass on top of lubricator and adjust by screw (F)

A: Pressure setting knob (Pull down and turn clockwise direction to increase pressure).

B: Pressure guage.

C: Air source (Air connector)

D: Filter.

E: Water Drain

F: Lubrication oil adjustment

G: Oil cup

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3. MACHINE FUNCTIONS

The JAVELIN series J3600 is an automatic single knife, lathe type slitting machine.

Log rolls of tape can have a maximum diameter of 500 mm (20") and minimum diameter

of 25.4 mm (1"), this is depending on the mandrel fitted. Maximum roll width 1600mm

(63”).

3.1 OPERATOR PANEL AND SCREENS

3.1 1 MAIN ISOLATOR SWITCH & SAFETY FEATURES

MAIN ISOLATOR SWITCH (see Fig. 3-1A)

This must be turned to the ‘OFF’ position before any electrical work is carried out. To gain

access to the main control cabinet, the isolator switch must be turned ‘OFF’and the door

handle unlocked.

EMERGENCY STOP (see Fig. 3-1B)

This switch is a red PUSH/PULL button and over-rides all operation. The switch must be

pulled outwards before the machine can be started.

START BUTTON (see Fig. 3-1B) (NOTE: Keyed Power Switch must be turned ON before Start Button will operate)

This green, illuminated push button is used to restart the system after it has been stopped.

The green lamp indicates that the system has been started.

SIDE DOOR OPEN/CLOSE:

Manually operated switch controlling side door and grip/release of expanding mandrel

(Note: A core or roll should be placed over the expanding rubber section of the mandrel when door is closed (ie mandrel expanded) to

prevent rubber becoming permanently deformed)

SAFETY FEATURE:

All guards/doors must be closed before machine will operate.

Fig. 3-1B Hand Held Module & Control Panel/Screen

Fig. 3.1A

Hand Held Module

Power Switch Power Start Stop Emergency Stop

When power turned on to Control Panel (Power

start) display will show fault error list (if any) Move to Screen

1 (Machine Settings) by pressing arrow and scrolling through

Open ↔Close

Side Door/Expanding mandrel

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SCREEN 1 - MACHINE SETTINGS

Screen 1

Function

KNIFE CARRIAGE

SETTINGS

To set forward and rear stop and carriage left &

right stop position

ENTER PRODUCT SETTINGS

Product Setting is used to set the contact and

cutting speed as well as the material, width and

quantity to be slit.

VIEW PRODUCT

PARAMETERS

This screen reflects all the settings (parameters)

set. (ie chuck & knife RPM, Knife Dwell Time)

OPERATION

Transfers to operation screen to commence

slitting

SHARPENING

Knife Sharpening –Manual or Auto

OTHER

Error List (if any); Maintenance; Chuck/Knife

motor direction; cutting display; material code

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3.1 2 CONTROL PANEL SCREENS

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